Mechanical Engineering>Front End Engineering & Design>Stress Analysis By Y.K.
Kang
TASK Stress Analysis KPI Following Preparation Schedule
PREREQUISITE N/A POST TASK N/A
Preparing report for special items related to mechanical stress analysis required for
SUMMARY
each project depending on condition (client requirement, site condition).
FLOW CHART (1/1)
IMPORTANT POINTS REMARK
EXTERNAL MECH. TEAM INTERNAL
1) 1) Receive requirements from
Stress Analysis each project leader and
team leader
2)
2) Check process &
Data
mechanical datasheet and
Review
contract spec.
Client Yes
Spec.
No
3) 3) Use code (ASME, PD5500,
Code Application BS) from ITB.
Stress Analysis.
Report
Refer to attached
sample calculation
sheet.
4) 4) Check if easy for
No Mech. manufacturing.
L/E Approval
Yes
Issue
Client
Report Check
Comment
Receipt
Yes
Any
Comment?
No
eWorks21
Registration
TASK Stress Analysis KPI Following Preparation Schedule
PREREQUISITE N/A POST TASK N/A
Preparing report for special items related to mechanical stress analysis required for
SUMMARY
each project depending on condition (client requirement, site condition).
WORK PROCESS POINT (1/4)
1. Stress Analysis Report Receipt
Discuss trouble shooting of new project basic design or operating plant with project mechanical L/E or team leader.
Then, determine stress analysis work scope and preparation due date. Evaluation points are shown below.
a. Nozzle to shell junction
b. Skirt to head attachment point
c. Support lug to shell attachment point
d. Shell to head discontinuity part
e. Knuckle part
f. Flange, tube sheet stress and deflection
g. Axial stress in tube
h. Natural frequency calculation for tall tower
2.Data Review
Check equipment datasheet and design condition for analysis below.
a. Pressure, temperature, dead weight, piping load
b. Applied design code (ASME Sect. VIII,DIV.1,2 or DIN,BS, etc)
c. Ambient temperature
d. Seismic zone or factor
e. Wind speed
f. Special analysis condition such as cyclic load, dynamic load, etc.
g. Unit
3. Available Client Spec.
Check design condition, applied allowable stress in criteria, available special analysis in specification attached to
contract.
a. Pressure vessel
b. Heat exchanger
4. Code Application
a. ASME section VIII,Div.2
b.PD5500 : Europe pressure equipment code
TASK Stress Analysis KPI Following Preparation Schedule
PREREQUISITE N/A POST TASK N/A
Preparing report for special items related to mechanical stress analysis required for
SUMMARY
each project depending on condition (client requirement, site condition).
WORK PROCESS POINT (2/4)
5. Stress Analysis Report Preparation
Purpose of analysis is to evaluate design propriety about design condition and operation condition of pressure
vessel through finite element analysis when pressure design and manufacture vessel.
Analysis Procedure:
Check pressure, temperature, dead weight, piping load, wind and seismic load and cyclic load, and then analyze
following procedure below. Location of stress analysis of pressure vessel is determined considering client
requirements (design specification or datasheet) discussing with L/E. GS E&C has ANSYS, fe-pipe.
Start
Confirm
calculation type
Select load
condition
Calculate temperature Calculate and classify Calculate and classify
distribute stress by internal by single load
pressure
Calculate and
classify thermal
stress First evaluation
First + Second stress 3 Sm Excess Evaluate BOLT stress
evaluation
Below Consider extra repeat peak
stress by simplicity elasto- Special check
3Sm
plastic analysis
BOLTs fatigue
Necessary analysis
Check fatigue analysis
necessity
Fatigue
analysis
Unnecessary
Calculation
complete
TASK Stress Analysis KPI Following Preparation Schedule
PREREQUISITE N/A POST TASK N/A
Preparing report for special items related to mechanical stress analysis required for
SUMMARY
each project depending on condition (client requirement, site condition).
WORK PROCESS POINT (3/4)
Evaluate pressure vessels propriety following below ASME SECT.VIII, DIV.2, figure 4-130.1 for stress analysis
result. Detail is in attachment sample design report.
TASK Stress Analysis KPI Following Preparation Schedule
PREREQUISITE N/A POST TASK N/A
Preparing report for special items related to mechanical stress analysis required for
SUMMARY
each project depending on condition (client requirement, site condition).
WORK PROCESS POINT (4/4)
6. Mechanical L/E Approval
1) Write issue date in title block of cover sheet and sign in prepared section, and get mechanical L/Es approval.
Write referring to attachment sample report and revise reflecting project requirements. Lead engineer analyzes
again considering manufacturing problem or revision, if necessary.
2) Write preparing and approving persons signature by word in previous status signature section.
7. Issue
1) Issue finished specification to client officially through management team.
8. Comment Receipt
1) Receive official comment from client. No comment, approved with comment and reject with
comment are possible.
9. Comment
1) No comment : Finish making a report
2) Approved with comment : The report was approved, there is no need to issue again. However, revise and issue
comment later in A,F,C status.
3) Reject with comment : Issue again after revising comment. If comment (great cost, schedule impact) is important,
Issue the comments except it again after persuading the client in letter or meeting.
4) Keep the report including comment well, since it is important evidence when dissent from client later.
10. Registration in eWorks21
1) Register spec. That is approved or ongoing to eWorks21 to be referred by related team or person in charge.
TASK Stress Analysis KPI Following Preparation Schedule
PREREQUISITE N/A POST TASK N/A
Preparing report for special items related to mechanical stress analysis required for
SUMMARY
each project depending on condition (client requirement, site condition).
PERIOD OF REVISION &
ABBREVIATIONS & TERMS
MAINTENANCE
ITB : Invitation to Bid Periodical : Once / Yearly
L/E : Lead Engineer On Occasion: Every Revision
REFERENCE & KNOWLEDGE (1/1)
Reference & Knowledge
- ASME : American Society of Mechanical Engineers
Section VIII Divisions 1 and 2 Pressure Vessels
- point should be taken care when preparing Stress Analysis Report (Attachment 1)
- Sample Design Report (Attachment 2)
Required Knowledge
- Understanding ASME SECT.VIII,DIV.2.
- Understanding about material mechanics
- Understanding about structural mechanics
- Understanding about Heat Transfer
- Understanding about Vibration
Required Skill
- Analysis Program skill
- Fe-pipe Program skill
