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TSX Micro Hardware / System Overview

The TSX Micro hardware overview document describes the TSX Micro PLC system, including three basic versions - the TSX 37-10, TSX 37-21, and TSX 37-22. It provides details on their processor levels, I/O capabilities, functions, power supplies, and the display block user interface.

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0% found this document useful (0 votes)
286 views31 pages

TSX Micro Hardware / System Overview

The TSX Micro hardware overview document describes the TSX Micro PLC system, including three basic versions - the TSX 37-10, TSX 37-21, and TSX 37-22. It provides details on their processor levels, I/O capabilities, functions, power supplies, and the display block user interface.

Uploaded by

advantage025
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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TSX Micro

Hardware / System Overview


TSX Micro Harware Overview
 TSX 37 : 3 basic versions
 One " ready to use " version Two "Modular" versions
TSX 37-21
TSX 37-10

TSX 37-22

 Modular configurations

Standard
format
modules

Half format
modules

BASE Mini extension rack


3 Processor Levels

TSX 37-22 = TSX 37-21


+
 Integrated I/O ports
2 Up/down counter 10 KHz (with or without direction sensing)
+ 8 Analog Inputs H.L., 0-10V (4-20 mA), 8 bits
1 Analog Output H.L., 0-10V, 8 bits

TSX 37-21 = TSX 37-10


 Up to 248 I/O (328 with remote I/O)
 Real-time clock
+  Memory can be extended with a PCMCIA card
from 3.7 to 17 Kinst. and 2 to 20K "data" words
 Communication via PCMCIA card (FIPWAY ...)
 2 Serial Communication ports (Terminal, MMI, UTW bus)

TSX 37-10
 Up to 184 I/O (264 with remote I/O)
 4 event-triggered inputs and associated processing which can be used
as Up/down counter up to 500 Hz (with / without direction sensing)
 Multi-protocol Serial Communication Port
Terminal, UTW master / slave, character mode (ASCII)
-  Integrated memory and backup: 2.5 Kinst. + 1 Kdata
TSX Micro: References
 TSX 37-10 : ==> 7 references
TSX 3710 x28 ARx : Supply 110/240VAC 16 in 110 VAC 12 Relay out term blk.
TSX 3710 x28 DRx : Supply 110/240VAC 16 in 24 VDC 12 Relay out term blk.
TSX 3710 00x : Supply 110/240VAC no I/O in base

TSX 3710 x28 DRx : Supply 24VDC 16 in 24VDC 12 Relay out term blk.
TSX 3710 x28 DTx : Supply 24VDC 16 in 24VDC 12 trans. out 0.5A term blk.
TSX 3710 x28 DTKx : Supply 24VDC 16 in 24VDC 12 trans. out 0.5A HE10
TSX 3710 x64 DTKx : Supply 24VDC 32 in 24VDC 32 trans. out 0.1A HE10
TSX 3710 10x : Supply 24VDC no I/O in base

 TSX 37-21 : ==> 2 references


TSX 3721 00x : Supply 110/240VAC no I/O in base
TSX 3721 10x : Supply 24VDC no I/O in base

 TSX 37-22 : ==> 2 references


TSX 3722 00x : Supply 110/240VAC no I/O in base
TSX 3722 10x : Supply 24VDC no I/O in base

 Mini I/O extension rack : TSX RKZ 02 x - other supported functions (ASi, FIPIO, etc.)
Functions
TSX 37-10 TSX 37-21 / 22

Prog. Capacity 2.7 Kinst. 4.5 Kinst


Prog. Capacity (with PCMCIA) - 8.5 to 17.5 Kinst
Data Capacity 1024 words 2K to 17.5K words
Constant Capacity 128 to 1024 words 128 to 24.5K words

Time per K. logic instr. 0.274 ms 0.150 ms


(100% Boolean) (+1.9ms OVH) (+1.6 / 2.3ms OVH)

Fast task YES YES


periodic periodic

Event processing 0 to 8 0 to 16

Communication
No. of communication modules NONE 1
(slot assigned to PCMCIA card)
Functions
TSX 37-10 TSX 37-21 TSX 37-22

Discrete I/O Total no. of I/O (rack + remote) 264 328 328
No. of modules 28 I/O 4 5 5
No. of modules 64 I/O (High dens) 2 3 3
No. I/O in base rack 128 192 192
No. of base + extension I/O 184 248 248
No. of remote I/O 96 96 96
No. of remote I/O modules 1 1 1

Analog No. of Analog I/O 16 32 41


No. of Analog modules 2 4 4
No. of rack analog inputs 16 32 32
No. of rack analog outputs 8 16 16
No. of integrated analog inputs / / 8
No. of integrated analog outputs / / 1

Counter No. of counter channels 6 8 9


No. of Counter modules (base only) 2 4 4
No. of counter module channels 4 8 8
No. of integrated high-speed counter
channels / / 2
No. of 500 Hz counter channels
for discrete inputs 2 2 2
Power supplies
• Characteristics: 110/240 Vac (90 to 264 Vac), 24 Vdc (19 to 34 Vdc)
• Protection : Short-Circuits, Overloads, 24v sensors, PWFAIL Signal

110 / 240 VAC

SUP 10
1 Amp.
+
24 VDC
sensors
(0,4 A)
24 VDC

• Wiring:
» Supply 24 VDC : external (TSX SUP 10)
» 24 Vdc Extension rack supply. Only required for supply to relay modules
and analog outputs
The Display Block
Physical structure of the "Display block"
 Three segments, each with 32 I/O LEDs
 One information line
 One "DIAG" command button to access various modes

 Functions --> Represents a low cost level of MMI


 "Processor state" LEDs
• RUN Run/Stop (flashing = Stop)
• TER Traffic on Terminal Port
• I/O I/O error
• ERR Application error (flashing or steady)
• BAT Battery fault
 Display mode of I/O channel state (modularity 16)
• Base rack and extension separate
 DIAG mode of channels and modules
 Dynamic display mode of internal data values
• bits, words, program variables, active step, etc.
The Display Block

BASE EXT WRD DIAG


64 +16 64 +16 64 +16
RUN

0 4 8 12 0 4 8 12 0 4 8 12
> 1s.
DIAG
TER
1 5 9 13 1 5 9 13 1 5 9 13

2 6 10 14 2 6 10 14 2 6 10 14
I/O
3 7 11 15 3 7 11 15 3 7 11 15

0 4 8 12 0 4 8 12 0 4 8 12 ERR
1 5 9 13 1 5 9 13 1 5 9 13

2 6 10 14 2 6 10 14 2 6 10 14 BAT
3 7 11 15 3 7 11 15 3 7 11 15

Segment #1 Segment #2 Segment #3


Channel Display Mode - Base Rack "BASE" LED
Display Displays the first three slots
2 6 8 2 6 Segment #1 = %I1.0 - %I1.15 & %Q2.0 - %Q2.11
8 4 I 8 4
Segment #2 = %I3.0 - %I3.15 & %Q4.0 - %Q4.15
I I I I
/ 8 / / Indicates the presence of a 64 channel
CPU O
/
O O O O module at slot 2

Segment #3 = %I5.0 - %I5.7 & %Q6.0 - %Q6.7

BASE 64 +16 EXT 64 +16 WRD 64 +16 DIAG

RUN

0 4 8 12 0 4 8 12 0 4 8 12 TER
1 5 9 13 1 5 9 13 1 5 9 13

2 6 10 14 2 6 10 14 2 6 10 14 I/O
3 7 11 15 3 7 11 15 3 7 11 15

0 4 8 12 0 4 8 12 0 4 8 12 ERR
1 5 9 13 1 5 9 13 1 5 9 13

2 6 10 14 2 6 10 14 2 6 10 14 BAT
3 7 11 15 3 7 11 15 3 7 11 15

Segment #1 Segment #2 Segment #3


Channel Display Mode - Base Rack "BASE" LED
Displays the first three slots
Display 2 6 Segment #1 = %I1.0 - %I1.15 & %Q2.0 - %Q2.11
2 6 8
8 4 I 8 4
Segment #2 = %I3.16 - %I3.31 & %Q4.16 - %Q4.31
I I I I
8
Displays the next 32 channels of the 64
/ / /
CPU O
/
O O O O channel module(s)

Segment #3 = %I5.0 - %I5.7 & %Q6.0 - %Q6.7

BASE 64 +16 EXT 64 +16 WRD 64 +16 DIAG

RUN

0 4 8 12 0 4 8 12 0 4 8 12
1st short press
TER
1 5 9 13 1 5 9 13 1 5 9 13 of the button
2 6 10 14 2 6 10 14 2 6 10 14 I/O
3 7 11 15 3 7 11 15 3 7 11 15

0 4 8 12 0 4 8 12 0 4 8 12 ERR
1 5 9 13 1 5 9 13 1 5 9 13

2 6 10 14 2 6 10 14 2 6 10 14 BAT
3 7 11 15 3 7 11 15 3 7 11 15

Segment #1 Segment #2 Segment #3


Channel Display Mode - Extension Rack
"EXT" LED
Display Displays the slots in the ext. rack
2 6 8 2 6 Segment #1 = %I7.0 - %I7.15 & %Q8.0 - %Q8.11
8 4 I 8 4

I I
Segment #2 = %I9.0 - %I9.15 & %Q10.0 - %Q10.15
I I
8 / / Indicates the presence of a 64 channel
CPU /
O
/
O O O O module at slot 5

Segment #3 = Doesn’t Apply

BASE 64 +16 EXT 64 +16 WRD 64 +16


DIAG

RUN
0 4 8 12 0 4 8 12 0 4 8 12
2nd short press
TER
1 5 9 13 1 5 9 13 1 5 9 13 of the button
2 6 10 14 2 6 10 14 2 6 10 14
I/O
3 7 11 15 3 7 11 15 3 7 11 15

0 4 8 12 0 4 8 12 0 4 8 12 ERR
1 5 9 13 1 5 9 13 1 5 9 13

2 6 10 14 2 6 10 14 2 6 10 14 BAT
3 7 11 15 3 7 11 15 3 7 11 15

Segment #1 Segment #2
Channel Display Mode - Extension Rack
Display 2 6
2 6 8
8 4 I 8 4
Segment #1 = %I7.0 - %I7.15 & %Q8.0 - %Q8.11
I I I I
8 / /
CPU /
O
/
O O O O
Segment #2 = %I9.16 - %I9.31 & %Q10.16 -
%Q10.31
Displays the next 32 channels of the 64
channel module(s)

BASE 64 +16 EXT 64 +16 WRD 64 +16 DIAG

RUN
0 4 8 12 0 4 8 12 0 4 8 12
3rd short pressing
TER
1 5 9 13 1 5 9 13 1 5 9 13 of the button
2 6 10 14 2 6 10 14 2 6 10 14
I/O
3 7 11 15 3 7 11 15 3 7 11 15

0 4 8 12 0 4 8 12 0 4 8 12 ERR
1 5 9 13 1 5 9 13 1 5 9 13

2 6 10 14 2 6 10 14 2 6 10 14 BAT
3 7 11 15 3 7 11 15 3 7 11 15

Segment #1 Segment #2
DIAG Mode - "Channel" or "Module" Faults
 Displays any type of module fault
Discrete, Analog, Counter, Comm. Modules

 Access to the DIAG mode


 The I/O error LED is on
 Press the DIAG button for longer than 1 sec.
 The DIAG LED comes on

 Module faults ==> Slow flashing of module LEDs


 module not operating
 module absent
 module not conforming to the configuration

 Channel faults ==> Rapid flashing of the channel LED


 Power supply fault
 Circuit breaking, etc.
DIAG Mode - "Channel" or "Module" Faults
"BASE" LED
Display Displays the first three slots
Segment #1 - %I1.0 - %I1.15 & %Q2.0 - %Q2.11
2 6 8 2 6 Entire module faulty, all channels flashing
8 4 I 8 4
Segment #2 - %I3.16 - %I3.31 & %Q4.16 - %Q4.31
I I I Segment #3 - %I5.0 - %I5.7 & %Q6.0 - %Q6.7
I
8 / / Fault on output channel N° 5, the corresponding
CPU /
O
/
O O O O LED flashes

BASE 64 +16 EXT 64 +16 WRD 64 +16 DIAG


1st LONG press
of the button
RUN
0 4 8 12 0 4 8 12 0 4 8 12

1 5 9 13 1 5 9 13 1 5 9 13 TER
2 6 10 14 2 6 10 14 2 6 10 14
> 1s.
3 7 11 15 3 7 11 15 3 7 11 15
DIAG I/O
0 4 8 12 0 4 8 12 0 4 8 12

1 5 9 13 1 5 9 13 1 5 9 13
ERR
2 6 10 14 2 6 10 14 2 6 10 14

3 7 11 15 3 7 11 15 3 7 11 15
BAT
Discrete I/O
Range of solid state and relay I/O
 24 VDC / 110-240 VAC

12 I 8I 8O 8O
ter. blk. HE10 ter. blk. HE10

32 In or
64 I/O 32 Out 28 I/O 28 I/O 8I 4O
HE10 ter. blk. ter. blk. HE10 ter. blk. ter. blk.

Configurable values
 filter, fallback, transfer to Mast, Fast, EVT tasks, Reset, etc.
TELEFAST system

 General characteristics of a connection system

 Remote connection terminal blocks


 Process signal adaptation interfaces

Interface modularity : 8,16 channels

• Prewired cables for high density connectors


• mounted on a DIN rail
• Discrete or Analog I/O
TELEFAST system
Industrial connections per group of 16 discrete channels with
protected, solid, aesthetic HE10 connectors, common to the
Micro/Premium range

 Direct connection to sensors or preactuators


 Prewired cable splay comprising individual marked wires which can be
adjusted in length, cross section of 0.34mm², connected to H.D cards via an
HE10 connector
Length = 3 and 5m

 Connection to Telefast mounting plates


 Standard : For inputs and outputs
• Using a cable with individual wires, cross section of 0.34mm²,
Length = 0.5, 1, 2, 3 and 5m
 Low cost : For inputs
• By pre-formed connection cable, cross section of 0.08mm², Length = 3 and 5m
Remote discrete I/O on TSX 07 link

Exchanges between Applications


%IW,
%QW
addr. 1
ATS05 ATS05 ATS05 ATS05

%I,
%Q

remote I/O

200 m. max.
Remote I/O on TSX 07 link - Installation
 INSTALLATION
 TSX 07 as I/O: addr. coding 1 to 4 (4 reserved numbers)
 TSX 07 as AP: addr. coding 5 to 7 (3 reserved numbers)
 The addr. 1 device must be I/O if it exists

 Example

addr. 1 = I/O I/O or PLC I/O or PLC I/O or PLC


ATS05 ATS05 ATS05 ATS05

TSX STZ 10
module 200 m. max.
Remote I/O on TSX 07 link - Installation

1 3 5 7 9
Address example

logical / physical 2 4 6 8 10
address ** The TSX 07 addr. 1
correspondence must be I/O if it exists
1 ---> 1
Logical Physical
2 ---> 2 Function Address address
ATS05

3 ---> 3
I/O ** 1 1
4 - --> 4 physical address
ATS05
coding
2 ---> 5 AP 2 5
4
3 ---> 6 3 5
ATS05

4 --> 7 I/O 3 3 2 6

1 7
0

7
ATS05

AP 4
Remote I/O on TSX 07 link - Installation
• Physical layout of the bus can vary,
as long as addressing rules are
followed.

addr. 2/5 addr. 3/6 addr. 4/7


I/O or PLC addr. 1 = I/O I/O or PLC I/O or PLC
ATS05 ATS05 ATS05 ATS05

200 m. max.
Analog I/O - MODULES

8 Inp 8 Inp 4 Inp 4 Outp 2 Outp


12 bits 12 bits 16 bits 11 bits + sign 11 bits + sign
0-10V / +10V 4-20mA / 0-20mA differential + 10 V + 10 V
multirange 0-20 mA or 4-20 mA
Analog I/O - TSX37- 22 Integrated Channels

8 Inp / 1 Outp
8 bits
0-10 V
Analog I/O - TSX37- 22 Integrated Channels

8 Inp / 1 Outp
8 bits
0-10 V
Counters
 Counter ==> 3 function levels
 on the 4 first discrete Inputs of module 1 ==> 2 U/D channels
 Integrated counter channels (TSX 37-22)
 Counting modules
4 first discrete inputs of module 1

 Integrated counter channels (TSX 37-22)  Counter Modules


1 Channel 2 Channels
ANALOG

CNT1
CNT2
Communications
 Communication : integration and transparency

 Multi-protocol Serial Communication Ports


» Functions: Terminal port, MMI, UNI-TELWAY link
• UNI-TELWAY master
• Manages 4 addresses
• Pre-configured link
• UNI-TELWAY slave
• Character Mode (Display, Printer, etc.)

» TSX 37 10
• 1 Port : RS 485 serial link
• Tap-off junction and isolation / end of line connector
• Connection by MiniDIN (same as TSX 07, TSX57)

» TSX 37 21 / 22
• 2 Ports : RS 485 serial link
• 1 slot : for PCMCIA communication card
Communications

Man-Machine
Interface Printer

Terminal, UNI-TELWAY
interface
Terminal,
interface ATV
Variable
Man-Machine Man-Machine speed
Interface Interface controller
Communication Modules
 Communication : integration and transparency

 PCMCIA communication card (common with TSX57)

• 2 "serial link " versions :

 RS 232 Multi-protocol ASCII (FDuplex), UTW , MODBUS (master, slave)


 RS 485 / 422 Multi-protocol ASCII (FDuplex), UTW , MODBUS (master, slave)

• 2 "network / fieldbus" versions :


 FIPWAY
 FIPIO Agent

• Future:
 MODBUS +
 THIRD PARTY PROTOCOLS
 MODEM
FIPWAY Network
 Communication : integration and transparency
 Mixed architectures TSX Micro and TSX 7 models 40

 PCMCIA communication card (common with TSX57)

• FIPWAY : Transparent communication

FIPWAY

FIPWAY

TSX37 21/22 TSX37 21/22 TSX37 21/22

TSX37 21/22 April


TSX 7 - 40

UNI-TELWAY

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