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RCA CAPA Workshop Post Workshop Assignment: BY Mukildev Devadas Sr. Engineering Analyst Engineering Analysis Team

The document discusses a failure that occurred during the installation of a fiber optic umbilical that led to $1.5 million in losses for a company. A 5 Why analysis identified that the failure occurred because: (1) the recovery load exceeded the umbilical's capacity, (2) an installation analysis was not performed, and (3) chute calculations were used instead of an analysis, where an error occurred. Corrective actions included reviewing installation analyses, updating manuals, and performing analyses of umbilical components under load.

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69 views

RCA CAPA Workshop Post Workshop Assignment: BY Mukildev Devadas Sr. Engineering Analyst Engineering Analysis Team

The document discusses a failure that occurred during the installation of a fiber optic umbilical that led to $1.5 million in losses for a company. A 5 Why analysis identified that the failure occurred because: (1) the recovery load exceeded the umbilical's capacity, (2) an installation analysis was not performed, and (3) chute calculations were used instead of an analysis, where an error occurred. Corrective actions included reviewing installation analyses, updating manuals, and performing analyses of umbilical components under load.

Uploaded by

Mukil Dev
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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RCA CAPA Workshop

Post Workshop
Assignment

BY
MUKILDEV DEVADAS
SR. ENGINEERING ANALYST
ENGINEERING ANALYSIS TEAM
Problem Statement

 Failure
occurred on an Fiber Optic umbilical
during installation campaign which lead to a loss
of 1.5 million USD to a Company
5 Why Analysis

Recovery Load
exceeded Umbilical • Why?
Capacity

Installation
analysis was not • Why?
performed

Chute Calculations
were used instead of
Analysis. Error • Why?
Occurred here.

From previous
Operational Experience,
it was deemed that
Calculations were
• Why?
sufficient

Management did not


update its methodology
and continued following • Why?
age old practice, which
permitted error.
Corrective and Preventive Action

 Installer’s umbilical installation analysis report to be reviewed by umbilical supplier.


 Update Engineering Manual Umbilical Installation Work Pack to include umbilical
installation analysis report.
 Perform analysis of all umbilical components under load on a chute when installed via
horizontal lay process.

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