: Overview
• V/Hz operation
• Horsepower Ratings: 0.25 to 5
• Built-in LED Display & Keypad
• No need to add a separate keypad
• Manual Speed Potentiometer
• Built-in dynamic braking circuit
• Select separate resistor for braking
• Finger-safe IP20 enclosure is standard.
• Can be easily modified to accommodate
NEMA 1 applications with a kit addition. The
kit allows for a conduit connection.
: Drive Ratings
Voltage Ratings:
• 100 to 120 V AC Input:
• 1-phase input
• 3-phase, 0 to 230 V output
• 200 to 240 V AC Input:
• 1- or 3-phase input
• 0 to 230 V output
• 380 to 480 V AC:
• 3-phase input
• 0 to 480 V output
: Dimensions mm (inches)
Shipping
Frame A B C D E F G
Weight
A 80 185 136 67 152 59.3 140 1.4 kg
(3.15) (7.28) (5.35) (2.64) (5.98) (2.33) (5.51) (3.1 lbs)
B 100 213 136 87 180 87.4 168 2.2 kg
(3.94) (8.39) (5.35) (3.43) (7.09) (3.44) (6.61) (4.9 lbs)
¹ Height dimension includes optional NEMA 1 / IP30 kit
² Height dimensions without optional NEMA 1 / IP30 kit
Bottom View w/o NEMA 1 / IP30 Kit
: Electrical Specifications
• Overload Protection:
• 150% current for one minute
• 200% current overload for 3 seconds
• Carrier Frequency: 2 to 16kHz (Generally the higher the setting
the quieter the motor)
• Output Frequency: 0 to 240 Hz
• Power Dip Ride-Through: minimum 500 milliseconds w/o Fault
• Protection: Under-voltage, Over-voltage, Motor-overload, Over-
current, Ground-Fault & Drive Over-temperature
• Braking: Internal Dynamic Brake IGBT
: Global Design
•
• UL Listed for USA
• cUL Listed for Canada
•
• C-Tick for Australia
•
• CE Marked for Europe
• Input Mains Filter Option for
European EMC Directive
Compliance
Single Phase, 230Vac Units available with IGBT Module
optional integral filter for CE compliance
: Mounting Flexibility
• Compact
Standard IP20 Dimensions
• DIN rail or panel minimizes required
mounting for 50°C panel space
ambient
• Zero Stacking up • Keypad & Local
to 40°C ambient Speed Pot allow
operation Out-of-
the-Box
• Screw or DIN Rail
Nema 1 (IP30 ) kit Mount with Zero
• Field installed Stacking capability
option for 40°C
ambient • Optional NEMA 1
Kit allows conduit
connection
: Control Wiring
2 programmable
inputs provide
additional
control flexibility
Dedicated
inputs for
start, stop
and reverse
operation
provide
DIP switch simplicity
selection for
24Vdc sink or
source control RS485
provides
flexibility
: Startup is Fast & Simple
• Control keys on the keypad
Display
Display LED’s
LED’s identify
identify operation
operation and
and are active Out-of-the-Box for
direction,
direction, as
as well
well as
as unit
unit values.
values. immediate operation
• 10 most common parameters
categorized in the “ Basic
Parameter Group ” to shorten
& simplify startup
44 Status
Status • P031 Motor Nameplate Voltage
LED’s • P032 Motor Nameplate Current
LED’s
• P033 Motor Overload Current
indicate
indicate • P034 Minimum Frequency
modes
modes asas • P035 Maximum Frequency
well
well as
as • P036 Start Source
operation
operation • P037 Stop Mode
• P038 Speed Reference
• P039 Accel Time 1
• P040 Decel Time 1
: Key Control Parameters
Start Input: (Setup P036)
• Pushbutton on front keypad
• Terminal 02 Hardwired Input
• 2-wire or 3-wire control logic
• 2-wire includes 10msec response to
Start input
Stop Input: (Setup P037)
• Pushbutton on front keypad
• Terminal 01 Hardwired Input
• Coast to Rest
• Ramp to Rest
• DC Injection Braking
Speed Reference: (Setup P038)
• Drive potentiometer
• Digital Speed setting from keypad
• 0 to 10V Analog
• 4 to 20 mA
• Preset Speed (4 set-points)
: Performance
Out-of-the-Box Performance
• Good Low Speed Torque
• Good Constant Torque
• Good Constant HP performance
• Good torque generation, with
• 150% for one minute overload rating
Package with a Wide Range of Reliance Electric Motors
• XE
• V*S Master
• RPM-AC
: PC Configuration
Common
Common Configuration
Configuration
Software
V*S Utilities
Software as
as used
used with
with
SP600
SP600 ACAC Drives.
Drives. • Windows Explorer look and feel
• Left side tree view
• Right side parameter list
• HTML help
• Parameter Upload / Download
• Configure parameter settings
• Monitor I/O activity
• Compare files
• Can copy parameter files to
multiple MD60 drives for ease of
start-up
: Under Development
• Remote NEMA 4 keypad
• Copy-Cat keypad
• Dynamic Brake resistor Kit
• Use existing Reliance
DB resistors today
• 3HP, 230V 1-phase and
3-phase (C frame)
: Product Positioning
P 50HP
e SP600: SVC, Flexibility, Feature Set
HP Range - 1/2 to 50HP
r
f 10HP
o MD60 w/ SVC (Early 2003) Adding Versatility:
r SP200 MD60 V/Hz Dynamic Braking
m SP120 16kHz switching
a
PC Software
n
c NEMA 1 Kit
e
0.25 0.5 3.0 5.0 Power rating (HP)
: “The Right Choice”
• MD60 provides a product line
extension from SP600
• It accommodates customers that
only desire V/Hz performance in a
simple package from 0.25 to 5 HP.
• MD60 replaces to SP120 & SP200
to simplify our product line.
• Easier to do business with RE
• Minimizes inventory at all levels
• MD60 is a more competitive
product in the 0.25 to 5 HP range.
A market segment where
customers base their buying
decisions heavily on price.
MD60 Appendix Slides
These are for reference only when technical
details are required by the customer.
: Environmental Specs
• Ambient temperature
• -10 to + 50° C IP20
• -10 to + 40° C w/ NEMA 1 kit
• Relative Humidity:
• 0 to 95% non-condensing
• Vibration spec(operating):
• 1G peak, 5 to 2000 Hz
• Shock spec (operating):
• 15G peak, 11msec duration
• Altitude:
• 1000m (3300 ft) w/o derating
: Electrical Specifications
• Rated output power • Digital Input Accuracy: +/-0.05%
• 1/4 to 1 HP (115 V input) of set output frequency
• 1/4 to 5 HP (230 V input) • Analog Input Accuracy: +/-0.5%
of Maximum Output Frequency
• 1/2 to 5 HP (460 V input)
• 150% current overload for one • Relay Output: Form C Contact
minute • 3A resistive at 30VDC, 0.5A
inductive at 30VDC
• 200% current overload for 3
seconds • Power Dip minimum ride through
of 500 milliseconds w/o Fault
• Efficiency: 97.5% (typical)
• Carrier Frequency: 2 to 16kHz • Under-voltage, Over-voltage,
Motor-overload, Over-current,
• Output Frequency: 0 to 240 Ground-Fault & Drive Over-
• Internal Dynamic Brake IGBT temperature protection
: Advanced Start-up Parameters
• Digital Input Configuration •V/Hz Curve Selection
• Inputterminals 5 and 6 are • Start Boost setting
configurable, allows for jog, • select VT/CT
preset speed selection,
accel/decel 2 selection, local •S-Curve
keypad selection • Linear or S-Curve accel/decel
• Relay Output Selection •Adjustable Current Limit
• Preset Frequencies (4 Presets) •Auto Restart Setup
• Jog Setup • Set retries and Delay
• DC Braking •Start at Power Up Selection
• Dynamic Braking Setup •Flying Start Enable
: Adjustable Features
• 2 or 3 wire control accommodates either maintained or momentary start
methods.
• Automatic torque boost provides robust out of the box torque
performance reducing the need for manual adjustments.
• Carrier frequency adjustment provides optimization for low audible motor
noise (2.0 - 16 kHz)
• Motor overload current to match motor full load amps (FLA).
• Primary acceleration and deceleration rates provide smooth, energy
saving starts
• Minimum and maximum speed limits prevent known extremes that can
damage equipment.
• Linear or S-curve acceleration and deceleration modes.
• Monitor 19 separate Display values
: Performance
MD60 Low Speed Operation
2
Torque/Speed Curves (5HP, 230V) Out-of-the-Box Performance
1.8
1.6
1.4
• Good Low Speed Torque
Torque (PU)
1.2
1
0.8
• Good Constant Torque
• Good Constant HP performance
0.6
0.4
0.2
0
0 50 100 150 200 250 300 350
• Good torque generation, with
Vel (RPM) • 150% for one minute overload
MD60 Constant Torque and Constant Horsepower rating
Torque/Speed Curves (5HP, 230V)
2.5 • Adjustable V/Hz curve
2 • Adjust Start Boost for improved
1.5 starting torque
Torque (PU)
1 • +/-2% Speed Regulation
0.5 • 40:1 Operating Speed Range
0 • 10:1 Constant Torque production
0 500 1000 1500 2000 2500 3000
Vel (RPM)
: EMC Filters for CE Compliance
External filters are available for all 3-
phase as well as 115V 1-phase ratings.
• Short cable distance filter meets EN55011
• Class A to 5 meters
• Class B to 1 meter
• Further testing will be performed for actual
results
• Long cable distance filter meets EN55011
• Class A to 100 meters
• Class B to 25 meters
: Migration from SP120 & SP200
SP120 SP200 MD60
Horsepower Range 0.25 - 5.0 0. 5 - 2.0 0.25 - 5.0
Enclosure IP20 IP20 IP20 (NEMA 1 Option)
Mounting Screw Mount Screw Mount & DIN Rail Screw Mount & DIN Rail
Stacking 30 mm spacing 25 mm spacing Zero
Dynamic Braking NO NO YES
PC Software NO NO YES
Remote OIM NO YES YES (future)
Digital Inputs Qty 5; 24Vdc Qty 4; 24Vdc Qty 6; 24Vdc
Analog Inputs Qty 2; 0-10V & 4-20mA Qty 1 or 2 (model specific) Qty 2; 0-10V & 4-20mA
Digital Outpus Qty 2 Digital & 1 Relay Qty 1 Form C Relay Qty 1 Form C Relay
(1 NO / 1 NC) (1 NO / 1 NC)
Comm Port RS 485 None RS 485
: Comparison to SP600
SP600 MD60
Horsepower Range 0. 5 - 50 0.25 - 5.0
Enclosure NEMA 1 IP20 w/ NEMA 1 Kit Option
Mounting Wall or Flange Mount Screw Mount & DIN Rail
Control Type V/Hz & Sensorless Vector V/Hz
Dynamic Braking YES; Heatsink Mount Resistors YES; Remote Mount Resistors
PC Software YES; V*S Utilities YES; V*S Utilities
Remote OIM YES YES (future)
Digital Inputs Qty 6; 24Vdc Qty 6; 24Vdc
Analog Inputs Qty 1 or 2 (model specific) Qty 2; 0-10V & 4-20mA
Digital Outpus Qty 1 Form C Relay (1 NO / 1 NC) Qty 1 Form C Relay (1 NO / 1 NC)
Comm Port DPI RS 485
