Hardware Commissioning
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.1
Objectives
Upon completion of this chapter the participant will ...
… be able to define the preparatory steps for commissioning
... be able to interpret the diagnostic indicators for:
• power supplies
• CPUs
• I/O modules
… be able to use the Monitor / Modify Tool to monitor, modify and test I/Os
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.2
Commissioning Checklist
• Perform a CPU memory reset.
• Carry out a complete CPU restart.
• Check the LEDs on the modules.
• Start the SIMATIC® Manager.
• Check inputs using the Monitor/Modify Variable tool.
• Check outputs using the Monitor/Modify Variable tool.
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.3
LEDs on the S7-300™ Power Supply
LED "DC24V" State Reaction of the Power Supply
Continuous On 24 V available 24 V available
Output circuit is overloaded:
• Voltage dip,
• up to 130% (dynamic)
voltage recovery when
Flashing overload no longer exists
• Up to 130% (static)
• up to 130% (static)
voltage depression,
reduces the service life
Voltage interruption, automatic
Off Short circuit in output circuit recovery when short circuit
eliminated
Overvoltage can cause
Overvoltage or undervoltage on the
destruction.
Off primary side
With undervoltage, automatic
(permissible range: 187V to 264 VAC)
interruption.
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.4
LEDs on the S7-300™ CPU
SIEMENS
CPU314
SF
BAF Slot
DC 5V for Memory
FRCE Card
RUN
STOP
RUN-P
RUN
STOP
M RES
SIMATIC
S7-300
Battery MPI
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.5
LEDs on Digital Modules
S7-300™ S7-400™
Status LEDs for every individual channel
Signal state at
the terminals
• Signal state at
the terminals
(for digital inputs)
• Internal state,
before the optocoupler
(for digital outputs)
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.6
LEDs on the S7-400™ Power Supply
"INTF“ -> Internal fault
"BAF“ -> Battery fault
"BATT1F" -> Battery 1 empty or missing
"BATT2F" -> Battery 2 empty or missing
DC 5V within tolerance limits
DC 24V within tolerance limits
FMR acknowl. switch (Fault Message Reset)
Standby switch
Battery compartment
Selection switch for battery monitoring
Voltage selector
3-pin power connection
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.7
LEDs on the S7-400™ CPU
Fault indicators
for DP
LED "INTF" LED "INTF"
LED "EXTF" LED "EXTF"
LED "FRCE" LED "BUSF"
LED "CRST"
CPU without DP interface CPU with DP interface
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.8
Performing a Memory Reset and Complete Restart
RUN-P
RUN
1. Set the mode selector switch to STOP.
STOP
MRES
RUN-P RUN-P
2. Hold the mode selector switch in the MRES position until
RUN RUN
the STOP LED has flashed twice slowly.
STOP
Release the mode selector switch so that it returns to STOP
the STOP position.
MRES MRES
within 1 sec
RUN-P RUN-P
RUN 3. Turn the mode selector switch to the MRES position once RUN
more until the STOP LED begins to flash quickly.
STOP Release the mode selector switch so that it returns to STOP
the STOP position.
MRES MRES
RUN-P
RUN 4. Set the mode selector switch to the RUN-P position !
(A complete restart is carried out in the transition
STOP from STOP to RUN/RUN-P)
MRES
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.9
Calling the "Monitor/Modify Variables" Tool
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.10
Monitoring and Modifying Variables
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.11
Saving the Variable Table
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.12
Opening a Variable Table and Establishing a Connection to the CPU
Accessible CPUs
Configured
Directly CPU
connected
Station11
Station (VAT from Station 2 Station 3
CPU HW Station
"Station 2")
PG
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.13
Exercise: Testing the Wiring
Version A
16-channel training unit
Version B
32-channel training unit
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.14
Exercise: Testing the Conveyor Model‘s Input Wiring
Version A
16-channel training unit
Version B
32-channel training unit
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.15
Exercise: Testing the Conveyor Model‘s Output Wiring
Version A
16-channel training unit
Version B
32-channel training unit
SIMATIC® S7 Date: 03.09.2018
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved. File: SERV1_06E.16
