CLSS - Hydraulic Pumps
Section 2.2
Section 2.2 CLSS Pumps
Hydraulic Pump
HPV95+95 VARIABLE DISPLACEMENT PISTON PUMP
112 CC PER PUMP MAX DISPLACEMENT
Controlled by 2 LS valves and 2 PC valves
With an LS EPC and PC EPC
mounted on the side of the pump body
Section 2.2 CLSS Pumps
Hydraulic Pump
Front Pump Rear Pump
Text
The two pumps can work independently or together as one.
Section 2.2 CLSS Pumps
Hydraulic Pump
Front Seal
Input shaft (front)
Input Shaft (front)
Shaft Coupling Input shaft (rear)
Section 2.2 CLSS Pumps
Hydraulic Pump
Rod.
(Connection between servo & swash plate)
Servo-piston
Input Shaft (front)
Rocker Cam
Section 2.2 CLSS Pumps
Hydraulic Pump
Valve Plate
Input Shaft (front)
Shoes Piston Cylinder Block
Section 2.2 CLSS Pumps
Hydraulic Pump
Control of Discharge Amount.
Servo piston moves in a reciprocal movement, according to the signal
pressure from the LS or PC valves. This movement is transmitted through
the rod to the rocker cam to increase or decrease swash plate angle.
Section 2.2 CLSS Pumps
Hydraulic Pump
Operation of Pump.
Cylinder block is splined
onto input shaft and all
rotate together.
When the rocker cam is in
the minimum swash plate
angle. The volume in the
Minimum Discharge inlet and outlet chamber are
almost the same,
discharging a small flow of
oil.
IN
If the rocker cam is moved
into the maximum position,
volume in the inlet chamber
OUT become larger than the out-
let, causing a greater flow of
oil.
Maximum Discharge
The swash plate angle on
this pump never becomes 0.
Section 2.2 CLSS Pumps
LS Valve.
LS Valve: Detects the load and controls the pump
discharge amount.
The pump discharge or flow is proportional to
differential pressure.
Section 2.2 CLSS Pumps
LS Valve.
Gamma
Section 2.2 CLSS Pumps
LS Valve.
Section 2.2 CLSS Pumps
LS Valve.
Section 2.2 CLSS Pumps
LS Valve.
Section 2.2 CLSS Pumps
LS Valve.
Section 2.2 CLSS Pumps
LS Valve.
Differential Pressure.
PLS = PP – PLS.
PP Main pump Pressure.
LS Valve PLS Control valve outlet Pressure
Servo Piston
Spool
PC Valve Control Valve Outlet
Main Pump Pressure PP Pressure PLS
Section 2.2 CLSS Pumps
LS Valve
Control of Pump Discharge.
When Differential Pressure
PLS = 0 to 22
pump discharge increases.
PLS = 22 to 30
pump discharge is reduced.
PLS
PP PLS
Section 2.2 CLSS Pumps
LS Valve
LS Valve Ports.
The LS valve is a three - way selector valve.
Depending on the differential pressure this will determine the
position of the LS spool.
LS EPC Solenoid Signal PC control Valve Input Port LS Pressure.
(PSIG) (PPL) (PLS)
Pump Pressure
(PP)
Drain
(PDP) LS Control Pressure Pump Pressure.
To Servo Piston Large end. (PP)
(PLP)
Section 2.2 CLSS Pumps
LS Valve.
Increase Pump Discharge.
When the operator uses the work equipment, LS pressure is introduced to
the LS valve. Pump pressure is always acting on the LS valve.
With LS pressure (PLS) introduced into the LS valve and with the assistance
of the spring and spool area surface, PLS can overcome the pump
pressure (PP), pushing the LS spool to the Left and increasing pump
discharge.
PP - PLS = PLS
180 - 170 = 10 Kg/cm2
(Less than 22 Kg/cm2 pump will increase discharge)
PLS = 170
Kg/cm2
PP = 180
Kg/cm2
Section 2.2 CLSS Pumps
LS Valve.
Decrease Pump Discharge.
When the operator reduces the speed of work equipment or stops working,
LS pressure is reduced to the LS valve. Pump pressure is always acting
on the LS valve.
With LS pressure (PLS) reduced, Pump Pressure can overcome LS valve,
spring tension and spool area surface. This will push the LS spool to the
Right, decreasing pump discharge.
PP - PLS = PLS
180 - 150 = 30 Kg/cm2
(Greater than 22 Kg/cm2 pump will decrease discharge)
PLS 150 Kg/cm2
PP = 180
Kg/cm2
Section 2.2 CLSS Pumps
LS Valve.
LS Valve Balanced.
If the work load is maintained at the same flow and load, the pump discharge
or flow will equalize to the load. When this occurs, the pump is neither
increasing or decreasing its discharge. This is the benefit of having CLSS,
it will only deliver the oil flow that’s required.
LS pressure + spring tension is equal to Pump Pressure, the LS spool in
neither stroking or de-stroking the pump.
PP - PLS = PLS
180 - 158 = 22 Kg/cm2
PLS 158 Kg/cm2
PP = 180
Kg/cm2
Section 2.2 CLSS Pumps
LS Valve
Control Levers in
Neutral.
When the levers are in
the neutral position:
There is no LS pressure
(PLS) delivered to the LS
Valve.
Pump Pressure (PP) is
able to push the LS
spool to the left.
This will introduce PP
into the Large end to
servo-piston, because of
the difference in servo
piston surface area the
swash plate is moved to
minimum position.
Section 2.2 CLSS Pumps
LS Valve
Increase Flow.
When the machine is
in use, the LS
pressure (PLS) is
introduced to the LS
Valve. Able to
overcome Pump
Pressure (PP).
Pushing the LS spool
to the Right.
This will close off the
PP and open the port
back to tank.
Draining the Large
end to servo-piston
allowing the swash
plate to move to
maximum position.
Section 2.2 CLSS Pumps
LS Valve
Reduce Flow
When the control lever
reduces its stroke the
pump pressure increases
and the LS pressure
drops.
PP pressure pushing LS
spool to the left.
Introducing PP to large
end of servo piston.
The pump will reduce its
flow until the LS valve is
balanced.
The LS EPC solenoid
supplies a varying
pressure depending on
machine condition to
assist in reducing the
pump flow
Section 2.2 CLSS Pumps
LS Valve
Servo Piston
Balanced.
When the machine is
working at a even
load the pump
pressure (PP) will
equal LS pressure
(PLS) and spring (4).
At this point the
pump is delivering
the correct flow
required.
The LS spool is
neither introducing
PP to the large end
of the servo or
draining it off.
At this point the
pressure applied to
both ends of servo
piston is 3:5.
Section 2.2 CLSS Pumps
LS Valve
LS EPC
Section 2.2 CLSS Pumps
LS Valve
Work Mode: L
Section 2.2 CLSS Pumps
PC Valve
Section 2.2 CLSS Pumps
PC Valve
Section 2.2 CLSS Pumps
PC Valve
PC Valve
The PC Valve will maintain equal horsepower control so that the horsepower
absorption by the pump does not exceed the engine horsepower.
If the load during operation increases and pump discharge rises, the PC valve
will reduce the pump discharge.
Section 2.2 CLSS Pumps
PC Valve
Absorption torque of pumps and engine maximum torque
Tp = {P (kg/cm2) X Q (cm3)} / 2pi
Tp = Maximum torque absorption of pump
P = Maximum pressure of pump
Q = Oil delivery / one rotation
Tp = (380 x 95) / (2 x 3.14)
Tp = 36100 / 6.28 = 5748 kgcm
5748 / 100 = 57.48 kgm for one pump
57.48 x 2 = 115 kgm for two pumps
Section 2.2 CLSS Pumps
PC Valve
214 x 2 x 380
HP =
450
361> 143
214 x 2 x 380
kW =
600
271> 106.7
Section 2.2 CLSS Pumps
PC Valve
PC Valve Ports.
The PC valve is a three way hydraulic valve situated inside the Servo
piston. The valve is regulated by pump controller via an EPC solenoid in
order to reach optimum matching between the load (pressure P) and the
flow (Q).
PC Control Pressure. Second Pump Pressure Pump Pressure
(PPL) PP2 PP1
PC Mode Select Pilot Pressure Pump Pressure. Drain Port.
(PM) (PP1) (PT)
Section 2.2 CLSS Pumps
PC Valve
Section 2.2 CLSS Pumps
PC Valve
No load condition
When the servo piston is at
maximum flow, the spring
pressure from springs 4 &6
is low. The spool 3 is forced
to the right by spring
pressure.
PP1 or PP2 pressure is not
high enough to over come
the spring tension.
This allows the connection C
from the LS valve to go to
tank , through the centre of
spool 3 .
The PC EPC output which is
controlled by the controller
varying the pressure acting
on spool 3,
Will change the pump torque
output.
Section 2.2 CLSS Pumps
PC Valve
High Pressure
The pump pressures has
increased enough to push
the PC spool against the
springs to close off port C
(Return to tank) and
introduce Pump pressure.
This pressure returns to
the large end of the servo
piston via the LS valve.
As the servo piston is
being pushed back to
reduce the pumps flow, at
the same time the springs
are being compressing
Eventually the spring
tension will equal the pump
pressure allowing the
optimum flow at that
particular pressure.
Section 2.2 CLSS Pumps
Pump Discharge: Pressure and Flow
Engine horse-power
unable to maintain
pump out put.
PC Valve
LS Valve
in control Springs
Section 2.2 CLSS Pumps
PC Valve
PC EPC Operation
to decrease Pump
discharge
Section 2.2 CLSS Pumps
PC Valve
PC EPC Operation
When Current to
Solenoid is “0”
-Pump Pressure Low
- Pump Discharge
Decreases
Section 2.2 CLSS Pumps
PC Valve
PC EPC Operation
When Current to
Solenoid is “850mA”
-Pump Pressure increases
- Current Increases
- Pump Discharge Decreases
Section 2.2 CLSS Pumps
PC EPC Solenoid
PC Prolix Switch
ON
If there is a failure in the
pump controller, the
Prolix Switch can be
switch on to switch to
the resistor side, by-
pass the controller.
When this is done, the
current becomes
constant so the force
pushing the PC valve is
constant. There is no
pump sensing.
Section 2.2 CLSS Pumps
PC Valve
PC-EPC Prolix switch ON
Section 2.2 CLSS Pumps
LS & PC EPC Solenoids
PC EPC
LS EPC
EPC Valves
When the solenoid receives a signal
from the controller it generates the
EPC out-put pressure in proportion
to the electrical signal.
The higher the signal, an increased
pressure is applied to the LS and PC
valves, this will back the pump off
earlier.
Section 2.2 CLSS Pumps
LS & PC EPC Solenoids
Operation: No Signal.
When there is no signal
current flowing from the
controller, the coil (5) is de-
energized.
The spool (2) is pushed
across to the left by spring (3),
Allowing the signal oil to
drain back to tank.
Section 2.2 CLSS Pumps
LS & PC EPC Solenoids
Operation: Signal from Controller
When a signal current flows to the
coil, it energizes the coil and
propulsion force is generated which
pushes the plunger (4).
Moving the spool to the right against
the spring.
Opening the oil supply (PEPC) to
flow to the LS or PC valve.
As the pressure raises in PSIG plus
spring force, this will push spool (3)
to close and maintain a set pressure
going to the LS & PC valves.
Section 2.2 CLSS Pumps
LS & PC EPC Solenoids
Section 2.2 CLSS Pumps
LS & PC EPS Solenoids
Selecting Work Mode.
The operator can set the work mode
on the monitor panel to suit the
working conditions.
According to the type of work, the
machine can work using the proper
engine torque and pump absorption.
The modes available are:
A Active.
E Economy.
B Breaker.
L Loading
Section 2.2 CLSS Pumps
CLSS Hydraulic Pumps
End of
Hydraulic Pumps CLSS
Section 2.2 CLSS Pumps
