Scribd
Upload
24 views11 pages

Industrial Management Week End Project About Poka Yoke

The document discusses the concept of poka yoke, which is a Japanese term meaning "mistake-proofing" or preventing inadvertent errors. Poka yoke aims to eliminate product defects by avoiding, correcting, or drawing attention to human errors as they occur in a process. It was formalized by Shigeo Shingo at Toyota as part of their lean manufacturing techniques. The document then provides examples of different types of errors poka yoke aims to address, such as mistakes due to carelessness, misunderstanding, brief looks, inexperience, selfishness, dull-wittedness, irresponsibility, malfunctions, or purposeful violations.

Uploaded by

Gïrìsh Gowrí
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
24 views11 pages

Industrial Management Week End Project About Poka Yoke

The document discusses the concept of poka yoke, which is a Japanese term meaning "mistake-proofing" or preventing inadvertent errors. Poka yoke aims to eliminate product defects by avoiding, correcting, or drawing attention to human errors as they occur in a process. It was formalized by Shigeo Shingo at Toyota as part of their lean manufacturing techniques. The document then provides examples of different types of errors poka yoke aims to address, such as mistakes due to carelessness, misunderstanding, brief looks, inexperience, selfishness, dull-wittedness, irresponsibility, malfunctions, or purposeful violations.

Uploaded by

Gïrìsh Gowrí
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 11

INDUSTRIAL MANAGEMENT WEEK

END PROJECT ABOUT POKA YOKE

FROM : NEIL JAMES


BTC0117092
D3B SECTION
SUBMITTING TO
MANU J GEORGE SIR
POKA YOKE

 POKA YOKE IS A JAPANESE TERM THAT MEANS


“MISTAKE –PROOFING” OR “INADVERTENT ERROR
PREVENTION”.A POKA YOKE IS ANY MECHANISM IS
ANY PROCESS THAT HELPS AN EQUIPMENT OPERATOR
AVOID MISTAKES .ITS PURPOSE IS TO ELIMINATE
PRODUCT DEFECTS BY PREVENTING,CORRECTING,OR
DRAWING ATTENTION TO HUMAN ERRORS AS THEY
OCCUR .THE CONCEPT WAS FORMALISED,AND THE
TERM ADOPTED,BY (SHIGEO) AS PART OF THE TOYOTA
PRODUCTION .IT WAS ORIGINALLY DESCRIBED AS
BAKA-YOKE,BUT AS THISMEANS “FOOL-
PROOFING”THE NAME WAS CHANGED TO THE MILDER
POKA YOKE.THIS TERM WAS APPLIEDIN THE 1960S
POKA YOKE
IT MEANS MISTAKE PROOFING OR FOOLPROOF MECHANISM
A CONCEPT BEING APPLIED TO HELP JIT MANUFACTURING
A TOOL TO HELP IN JIT MANUFACTURING.
EXAMPLE:
- DESIGNING THE WORK PROCESS TO ELIMINATE HUMAN MISTAKE
- INSERTING A CELL/ BATTERY IN A PARTICULAR WAY
POKA YOKE
1.POKA BY CARELESSNES
-EXAMPLES WHILE DRIVING:THOUGHTLESS
MISTAKE.DRIVING A CAR IN A CROSSING WITH RED
SIGNAL
- COUNTERMEASURES:PERIODICAL CONFIRMATION AND
ADVANCE. CONFIRMATION BY CALL
2. POKA BY MISUNDERSTANDING
- EXAMPLES WHILE DRIVING: BRAKING AN AUTOMOBILE
INSTEAD OF CLUTCH WHILE DRIVING AUTOMATIC CAR
- COUNTERMEASUERS:CONFIRMATION IN
ADVANCE.MEETING OPERATION STANDARD
POKA YOKE
3.POKA BY BRIEF LOOK
- EXAMPLES WHILE DRIVING:MISTAKE RED SIGNAL
AS YELLOW ONE BY BRIEF LOOK WHILE DRIVING
COUNTERMEASUERS:MEETING.CAUTION.CONFIRMA
TION BY CALL
4.POKA BY NOVICE(AMATEUR)
 EXAMPLES WHILE DRIVING:A NOVICE DRIVER ONLY
CONCENTRATE ON DRIVING.AND FORGET TO STOP
 CONTERMEASURES:TRAINING.OPERATION
STANDARD
POKA YOKE
5.POKA BY SELFISHNESS
-EXAMPLES WHILE DRIVING:CROSSING A ROAD WHILE
RED SIGNAL BECAUSE EVERYONE DOES SO.
-COUNTERMEASURES:BASIC EDUCATION ON SELF-
DISCIPLINE AND CUSTOM.
6.POKA BY DULL-WITTED
-EXAMPLES WHILE DRIVING:LATE FOR BRAKING A CAR
BECAUSE ONE IN SLOW IN JUDGEMENT AND ACTION
-COUNTERMEASURES:TRAINING.STANDARD WORK
POKA YOKE

7.POKA BY IRRESPONSIBILITY
-EXAMPLES WHILE DRIVING:A NOVICE IS IRRESPONSIBLE BECAU
OF NO CORRECT TRAINING FOE HIM
-COUNTERMEASURES:INSTRUCTIONS ON THE JOB. STANDARD W
8.POKA BY MAL FUNCTION
-EXAMPLES WHILE DRIVING:BRAKE SUDDENLY DOES NOT WORK
WHILE DRIVING
-COUNTERMEASURES:TOTAL PRODUCTIVE MAINTENANCE (TPM
STANDARD WORK
POKA YOKE
9.POKA BY PUPOSE
-EXAMPLES WHILE DRIVING:VIOLATION.CROSSING A
ROAD WHILE RED SIGNAL ON PURPOSE.
-COUNTERMEASURES:BASIC TRAINING ON DISCIPLINE
TYPE OF POKA
-MISTAKE(1)
1 WRONG ASSEMBLY OR PROCESSING
2 WRONG WORG – SET
3 WRONG(FOREIGN)PARTS ASSEMBLY
4 WRONG AMOUNT IN NUMBER
TYPES OF POKA
 FORGET
1 MISSING ASSEMBLY OR PROCESSING
2 MISSING PARTS AT ASSEMBLY OR PROCESSING
3 MISSING OF OPERATION
4 MISSING PARTS
TYPES OF POKA
-MISTAKE(2)
1 WORK SETTING OF ARRANGEMENTS
2 MISTAKE OF PARTS
3 MISTAKE OF INDICATION
4 MIXING OF FOREIGN PARTS

You might also like