Describe the Main Features of the Series C

System

C300 Controller Architecture 1 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
Topics Honeywell

• Series C Deliverables
• Key features of Series C hardware
• R300 performance targets

C300 Controller Architecture 2 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
R300 Series C Deliverables Honeywell
• Products and Functions delivered under the
Series C Umbrella:
– Includes
• Series C I/O
• Series C FIM
• C300
• Control Firewall
• Related Deliverables:
– Includes
• New FTE Bridge firmware that supports
C300 to selected Series A I/O
• Current plans are to allow firmware
upgrade from R300 system

C300 Controller Architecture 3 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
R300 Series C Deliverables Honeywell
• Products delivered in R300 Series C Release
– C300 Controller
– HART (HLAI) Analog Input
– HART Analog Output
– Discrete Input
– Discrete Output
– Low Level Mux Input
– Fieldbus Interface Module (FIM)
– Control Firewall
– Power System

C300 Controller Architecture 4 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
Topics Honeywell

• Series C Deliverables

• Key features of Series C hardware

• R300 performance targets

C300 Controller Architecture 5 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
Packaging - Overview Honeywell
• “Series C” term is for the new styling for family
of Controller and I/O
• Space-efficient design
– “Designed Vertical”
– No electronic card files
– “Zero Footprint” power system does not impact module
space
– >30% reductions compared to equivalent HPM
• Combines I/O Processor and Field Terminations
into one Assembly
– Fewer components providing higher MTBF
and Availability

C300 Controller Architecture 6 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
Key Attributes Honeywell
• Environmental ratings equivalent to HPM
– Temperature, corrosives, EMI/RFI, Vibration, other equal to HPM
– Class 1 Div 2 / Zone 2 interface & mounting support
• Approvals Support (CE, FM, CSA, ATEX, etc.)
– No plans for UL certification of complete system
• Corrosion protected models
• All Series C components can be mixed and matched in cabinet
• Electronics mounted to IOTA
– Module Removal and Insertion Under Power (RIUP)
– Reduces footprint
• Packaged cabinet solution
– Similar to TPS Process Manager today

C300 Controller Architecture 7 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
Key Attributes Honeywell
• “Designed Vertical”
– More Uniform Heat Management
• Reduces “hot spots”
– More Efficient Field Wiring
• Top / Bottom Wiring Entry
• More Natural Terminations
• No Severe Wire Bends
• Space Efficient Design
– Comparable to highest density current
competitive offerings
• Modular Approach
– Removable Terminal Blocks
– Integral Shields Termination

C300 Controller Architecture 8 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
Mechanical Keying Honeywell
• Modules will have “Key” to prevent insertion into
invalid IOTA
Keys
• IOTA will have “Lock” (on side of IOM)

• Intended to prevent inadvertent insertion

of Module
– “Average” Use

Key Slots

C300 Controller Architecture 9 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
New Terminology Honeywell

IOTA Support

IOTA Carrier

IOTA (Input/Output
Termination Assembly)

IOM (Input/Output Module)

C300 Controller Architecture 10 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
I/O options for C300 Honeywell
• Series C I/O
– New form Factor
– AI, AO, DI, DO, LLMUX

• Series C Fieldbus Interface

• PMIO
– As supported by C200

• FTEB connected Series A I/O

– Serial Interface, Profibus Interface,
DeviceNet Interface and Pulse Input
– NOT regular chassis I/O

• FTEB connections to AB PLCs

– Using a bridge chassis with a FTEB
and downlink CNI

C300 Controller Architecture 11 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
Main Components Honeywell
• Mounting concept:
– Single cabinet side for electronics
and terminations
– Cable tray mounted carrier/IOTA with:
• Replaceable Module
• Power and Communication
Connectors
• Field Wiring Connections
• Vertical stacking of elements
– Natural flow of field wiring
• Channel mount
– Channel is like PM FTA channel
– Channel is not the same as FTA and
cannot be used for Series C mounting

C300 Controller Architecture 12 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
New Cabinet Design Honeywell

Power
Supply
Area

I/O Rail
Area

Batteries/
Battery
Charger

C300 Controller Architecture 13 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
Topics Honeywell

• Series C Deliverables

• Key features of Series C hardware


• R300 performance targets

C300 Controller Architecture 14 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
R300 Performance “Targets” Honeywell

1: 330 nodes per community if no FTEBs are present; 200 nodes per community with FTEBs.

C300 Controller Architecture 15 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
Limitations Honeywell
• The following is not supported with C300:
– Peer-to-Peer communications with FTEB-based IOLIMs
– Series C I/O and PM I/O cannot be mixed on the same I/O Link
• The following will not be tested and therefore not supported in R300:
– C200 Peer-to-Peer communications with Series C FIM modules
– C300 Peer-to-Peer communications with FTEB-based (Series A)
FIM modules

C300 Controller Architecture 16 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
Summary Honeywell

• Series C hardware includes

– Series C I/O (HART AI, AO, DI, DO, LLMUX)
– Series C FIM
– C300 Controller
– Control Firewall
• Series C is a space efficient design and it combines I/O processor and field
termination into one assembly
• Series C electronics is mounted to a IOTA reducing footprint and it supports
module removal and insertion under power (RIUP)
• C300 controller supports Series C, Series A, and PM I/O, Series C Fieldbus
interface, and FTEB connections to AB PLCs via Downlink CNI
• 16 C300 controllers are supported per server
•• C300 Peer-to-Peer communications with FTEB-based IOLIMs is not supported
Series C and PM I/O cannot be mixed on the same I/O link

C300 Controller Architecture 17 EXP20R300 - EPKS CEE C200/C300/ACE
Describe the Main Features of the Series C System July 13, 2020
Conclusion Honeywell

Describe the main features of the Series C system

Completion
Certificate

Proceed to the next lesson in your course material

C300 Controller Architecture 18 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Main Features of the Series C System July 13, 2020
 Describe the Architecture of Series C System

C300 Controller Architecture 19 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Architecture of Series C System July 13, 2020
Experion Platform Architecture Honeywell
Advanced Enterprise Wide Plant Wide Casual User Desktop Integrated
Applications Data Secure Read Only Access Physical
Business FLEX Warehouse Process Display for Business Security
Workcenter PHD Web Server Applications Enterprise
POMS, OptiVISION eServer Web Browsers Building
Integrator
Firewall Business Network
Plant Asset Remote Operations Multivariable Control Video as a Process Sensor
Plant Simulation
Management Experion Station and Optimization Digital Video Manager
UniSim
Asset Manager Profit Suite

Video Ethernet

Advanced Applications Network

Redundant Precision Measurement
Integrated
Web-based Human Interface Global Database & and Control
Supervisory Control Experion Station Historian Quality Control System
ACE
ASM Operator Effectiveness Experion Server
Ergonomic

Focus of this Presentation Operator Consoles

Icon Series
Supervisory Control Network
Regulatory, Logic Local Control Network
Wireless Sequential & Model
Access Based Controls
C300/C200 & Profit Loop

Redundant and/or SIL 3 Safety System

Field Rounds Safety Manager
Remote I/O
Automation Process Basic
Field Mobility IntelaTrac PKS Manager Controller
Wireless Investment Protection
Mobile PKS
Transmitters for TPS/TDC
Experion on LCN

C300 Controller Architecture 20 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Architecture of Series C System July 13, 2020
Series C Architecture Honeywell

C300 Controller Architecture 21 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Architecture of Series C System July 13, 2020
Summary Honeywell

• C300 controller has two I/O Links

– These IO links can be used for Series C IO or PMIO or both
– However, both Series C IO and PMIO cannot be connected to the same IOLink

• The C300 Controller is then connected, via FTE to the Control Firewall
• The Series C FIM is the Fieldbus interface. This module also connects to the Control
Firewall via FTE

• Rack IO, Series A can also be connected to the C300 controller

– This IO is currently limited to Serial Interface, Pulse Input, DeviceNet Interface and Profibus
Interface modules only. This rack is connected to the Control Firewall using an FTEB and via
FTE

• Allen Bradley PLCs can also be connected to a Rack, and then to the Control Firewall
using an FTEB

• Control Firewalls are connected to Level 1 or Level 2 switches

C300 Controller Architecture 22 EXP20R300 - EPKS CEE C200/C300/ACE
Describe the Architecture of Series C System July 13, 2020
Conclusion Honeywell

Describe the Architecture of Series C System

Completion
Certificate

Proceed to the next lesson in your course material

C300 Controller Architecture 23 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Architecture of Series C System July 13, 2020
 Honeywell

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C300 Controller Architecture 24 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Architecture of Series C System July 13, 2020
 Describe Series C Input/Output Modules and
Options

C300 Controller Architecture 25 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
C300 Controller Supported I/O Honeywell
• Flexible I/O support: IOL
Connection
– Adaptable to fit range of I/O interface requirements,
mix and match
– Support 2 on board IOLINK interfaces
– 64 primary I/O units per C300
• Each IOL can support 40 Primary Modules
– Can be any mix of
• IOLink and/or
• Series A Chassis I/O (supported modules only)
through FTE Bridge module

IOL
Connection

C300 Controller Architecture 26 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Types of Series C I/O Modules Honeywell
• HART Analog Input (AI) – 16 Channels

• HART Analog Output (AO) – 16 Channels

• Digital Input (DI)– 32 Channels – 2 physical types

– 24VDC Input – Common Ground (Non-Isolated)
– 100VAC/120VAC/125VDC/240VAC (Isolated)

• Digital Output (DO) – 32 Channels

– Relay Extension Board

• Low Level Analog Input (LL) – 64 channels

– Thermocouple and RTD

• AI, AO, DI and DO are optionally redundant

• LL Inputs are not available in redundant configuration

C300 Controller Architecture 27 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Non-Redundant Series C I/O Module Honeywell
• IOM is physically placed on I/O
I/OModule
Module
I/O
I/OLink
Link
an IOTA Connection
Connection

• The IOTA has all the wiring

and power connections
• The IOM has the electronics Field
Field
Termination
and Diagnostics Termination

• AI , AO and LL modules
mount on a 6” IOTA
• DI/DO modules mount on a 9”
IOTA

Calibration
Calibration
Resistors
Resistors/ /
Jumpers
Jumpers

C300 Controller Architecture 28 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Redundant Series C I/O Module Honeywell
• Same IO module as non redundant I/O
I/O I/OLink
Link
I/OModule
Module Connection
Connection
• AI, AO , DI, DO modules mount on a 12”
IOTA
• Modular Redundancy Field
Field
Termination
Termination
• Modular Connection
System
– No Common Backplane
– No Single Point of Failure

I/O
I/OTermination
Termination
Assembly
Assembly

Redundant
RedundantIOM
IOM

C300 Controller Architecture 29 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Diagnostic LEDs Honeywell

• Power and Status LEDs on the module itself

• Provides display of any failure conditions

C300 Controller Architecture 30 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
HART Analog Input Honeywell
• 16 Analog Channels

• Supports Integrated HART

Communications
• 4 Analog Channels support Voltage
mode
• Optionally Redundant

• 50msec Scan for 4-20ma input

• 4 configurable modems

• 250ms Loop Latency

C300 Controller Architecture 31 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
HART Analog Input – Non Redundant Honeywell

I/O Link
Connections

Differential
Voltage Input Analog Input
Channels 13-16 I/O Module
I/O Link
Address

C300 Controller Architecture 32 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
IOM Addressing and IOLINK Honeywell
I/O
I/OLink
Link
Connections
Connections

IOM
IOM
address
address

C300 Controller Architecture 33 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
HART Analog Input Wiring Options Honeywell
Channels 1-12 Channels 13-16

C300 Controller Architecture 34 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
HART Analog Input –Redundant Honeywell

Module Fuse
I/O Link
Connections

I/O Link
Address

Analog Input
I/O Module primary and
redundant

C300 Controller Architecture 35 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
HART Analog Input – New Detail Displays Honeywell

C300 Controller Architecture 36 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
HART Analog Output Honeywell
• 16 Analog Channels
• Supports Integrated HART
Communications
• Optionally Redundant
• 4 configurable modems
• 250ms Loop Latency when used
with Series C HLAI

C300 Controller Architecture 37 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
HART Analog Output Honeywell

Calibration I/O Link

Voltage Connections
Reference

I/O Link
Address

Analog Output
I/O Module

Standby Manual
(Future)

C300 Controller Architecture 38 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
HART Analog Output – New Detail Displays Honeywell

C300 Controller Architecture 39 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Low Level Inputs Honeywell
• 64 Channel Low Level Multiplexer Analog Input
– Thermocouple (T/C) and RTD
• Initially, the Series C LLMUX will only use the New Solid State FTA’s
– Support for FTA‘s requiring the Power Adapter FTA will be provided in a subsequent release
• With the new Solid State FTA’s:
– OTD before propagation of PV every 1 sec
• Configurable OTD with default
• Bad TC only after OTD Threshold exceeded
• Available for T/C and RTD
– Does not require Power Adapter FTA
– Faster Scan Times (= 1sec) with “new” FTA’s
– Can be used with existing UCN/xPM installations
• With the existing FTA’s:
– OTD propagates every 30 sec
• FTA’s will require standard FTA Channel and cannot be mounted on IOTA Carrier

C300 Controller Architecture 40 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
LLMUX Solutions Honeywell
R300 Solution Power Adapter Solution (Future)
LL IN-CABINET CONFIGURATION LL REMOTE CONFIGURATION

A-Size
FTA Cable
Power Model MU-KFTAxxx Internal FTA Cabinet Cable Power
Status CU/CC-TAIM01 or Status CU/CC-TAIM11
51304465-xxx Internal Cabinet Cable Model KFTSxxx External FTA Cabinet Cable
PMIO LLMUX VL/BS [50 meters (164 feet) MAximum Length] PMIO LLMUX VL/BS C
CC-PAIM01
C CC-PAIM01
C LL TCMUX IOTA
LL TCMUX IOTA

Max. Length
1000 ft. 51304465-xxx Internal Cable
or
Model MU-KLXxxx External Cabinet Cable
[305 meters(1000 feet) Maximum Length]

B-Size B-Size

LLMUX Models
MU/MC-TAMT03
MU/MC-TAMR03
FTA Assemblies must be
FTA Assemblies must be MU/MC-TAMT13 installed in a cabinet or a
installed in a cabinet. MU/MC-TAMT04 NEMA 12 mounting box.
MU/MC-TAMR04
LLMUX Models MU/MC-TAMT14
MU/MC-TAMT04
MU/MC-TAMR04
MU/MC-TAMT14

New FTAs Only(no Power Adapter) New or Existing FTAs(Requires Power Adapter)

C300 Controller Architecture 41 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
LLMUX Solutions Honeywell
R300 Solution Power Adapter Solution (Future)
I/O Link
Connections

I/O Link
IOLINK
addressing Address IOLINK
addressing

Fuses

C300 Controller Architecture 42 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Digital Input Honeywell
• 32 Channels
• Two (2) Physical IOM Types
– 24VDC Input – Common Ground
(Non-Isolated)
– 100VAC / 120VAC / 125VDC /
240VAC
(Isolated)
• Three (3) Physical IOTA Types
– 24VDC
– 120VAC/125VDC
– 240VAC
• Optionally Redundant
• 100ms Loop Latency

C300 Controller Architecture 43 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Digital Input Honeywell
I/O Link
Connections

Digital Input
I/O Module
I/O Link
Address

Internal/External
Input Sense Power

C300 Controller Architecture 44 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Digital Input – New Detail Displays Honeywell

C300 Controller Architecture 45 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Digital Output Honeywell
• 32 Channels
• 24VDC Bussed Output
• Relay Output
– 100VAC / 120VAC / 240VAC /
125VDC / 48VDC
– Utilizes Relay Extension Board
• Optionally Redundant
• 100ms Loop Latency

C300 Controller Architecture 46 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
 Digital Output Honeywell

I/O Link
Connections

I/O Link
Address

Internal Used with Honeywell’s 24v power

Digital Output supply

I/O Module Pin 1 – external return

Pin 2 – external 24v

Pin 3 – internal return

Pin 4 – internal 24v

External Used with customer’s provided 24v

power supply

Pin 1 – external return

Pin 2 – external 24v

Pin 3 – internal return

Pin 4 – internal 24v

C300 Controller Architecture 47 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Digital Output Module – with relay extender Honeywell

Relay Extension Panel

Digital Output IOTA

C300 Controller Architecture 48 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Digital Output – New Detail Displays Honeywell

C300 Controller Architecture 49 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Series C I/O in Hazardous Areas Honeywell
• Honeywell will initially work
with MTL to manufacturer an
IOTA for use wiring into hazardous
locations (C1D1 / Zone 1)
• The IOTA will be larger than a
standard IOTA (approximately
9” wide)
• Will be included in TPC for
system configuration
• Third-party manufacturing
simplifies certification process and
speeds time to market
• 1-, 2- and 4-channel options will be available

C300 Controller Architecture 50 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
New MTL GI/IS Module (4500 Series) Honeywell
MTL4500 Series Interfaces:
• Backwards compatible with MTL4000
• New latching mechanism
• Single, dual and 4 channel modules

C300 Controller Architecture 51 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
New MTL GI/IS Module (4500 Series) Honeywell
• MTL4513 2ch Digital Input with Line Fault Detect (LFD)
• MTL4518 4ch Digital Input with LFD
• MTL4524 1ch Digital Output – Solenoid Driver
• MTL4528 2ch Digital Output – Solenoid Driver

• MTL4541 1ch Analog Input - Smart Transmitter Isolator

• MTL4544 2ch Analog Input - Smart Transmitter Isolator
• MTL4546 1ch Analog Output – Smart I/P Driver with LFD
• MTL4546C 1ch Analog Output – Smart I/P Driver with LFD,
open circuit only
• MTL4549 2ch Analog Output – Smart I/P Driver with LFD
• MTL4549C 2ch Analog Output – Smart I/P Driver with LFD,
open circuit only
• MTL4575 1ch Temperature Converter
• MTL4576 2ch Temperature Converter

C300 Controller Architecture 52 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Series C I/O in Hazardous Areas Honeywell

Standard
Standard
Non-Redundant IOTA
IOTA Footprint
Footprint
IOTA + IOM

6.00”

Redundant
IOTA + IOM

““Extended”
IOTA
IOTA Footprint
Footprint
for IS

C300 Controller Architecture 53 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Series C I/O in Hazardous Areas Honeywell
Cabinet Layout – Wide Channel

• Supports mixture of IS and general purpose

signals within same cabinet
• Cables are segregated using hazardous-area
trunking
• High vertical packing density

C300 Controller Architecture 54 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Process Manager I/O Honeywell
- No separate IOLIM needed, connects directly to
IOLink
- PM I/O includes AI, AO, DI, DO, RTD, T/C, DI
SOE
- PM I/O can be redundant
- FTA for I/O Direct connection
- Remote I/O using Fiber Optic to C300 IOLINK

PM I/O

C300 Controller Architecture 55 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
Honeywell DE Transmitters and C300 Honeywell
• Support is provided for Honeywell DE-based smart transmitters in C300 via
existing PMIO modules:
– Smart Transmitter Interface (STI)
– Smart Transmitter Interface – Multivariable (STI-MV)

• Existing PMIO modules connect to one of the two available I/O Links on the
C300 Controller IOTA
• The Experion Platform provides full integration of all DE information
(diagnostics, configuration, etc.) within the standard system displays
• No additional Asset Management software (e.g. Asset Manager PKS or Field
Device Manager) is required to access the DE data

C300 Controller Architecture 56 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
FTE Bridge in Series C Honeywell
• FTE Bridge, as part of a Series C system
allows:
– A C300 Controller to use selected Series
A chassis I/O (Serial, DeviceNet,
Profibus, and Pulse Input modules)
without the need for a C200
– A C300 to communicate (Exchange
Block peer-to-peer) with Rockwell
devices like PLC5 and CL5550 using a
bridge chassis with a FTEB and downlink
CNI
• The FTEB continues to operate at
10Mbps after updating firmware to
support C300 communication with Series
A Chassis I/O
• C200 with FTEB can be used for Peer to
Peer with a C300 Controller

C300 Controller Architecture 57 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
C300 I/O Compatibility Honeywell
I/O C300 C200 xPM I/O C300 C200 xPM
I/O Type I/O Type
Family Support Support Support Family Support Support Support
HLAI    HLAI16 
HLAI w/ HART   HLAI6 
LLAI    HLAI8 w/ HART 
LLMUX    LLAI-TC6 
RHMUX    LLAI-RTD6 
STI    AO6V 
STI-MV    AO6MA 
AO8    AO8 
AO16    AO8 w/ HART 
PMIO

 

CHASSIS SERIES-A
AO16 w/ HART    Pulse (6I2O)
Serial Device  DI120A16I 
Serial  DI220A16I 
Pulse  DI120A8D 
DI    DI120A16 
DI-24V    DI24D16I 
DISOE    DI24D16D 
DO16   
DI24D32 
DO32   
DO220A16-Relay 
Fieldbus 
DO24D16I 
DO24D16D 
I/O C300 C200 xPM DO24D32 
I/O Type Serial  
Family Support Support Support
Fieldbus 
HLAI w/ HART 
Profibus DP  
LLMUX64 
DeviceNet  
AO16 w/ HART 
SERIES C

DI24D32 
DI32 
DO24D32 
DO32 
Fieldbus 

C300 Controller Architecture 58 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
C300 I/O Compatibility (cont.) Honeywell
I/O C300 C200 xPM
I/O Type
Family Support Support Support
HLAI 
DI24D 
DI120A 

SERIES A
LLAI-TC 

RAIL -
LLAI-RTD 
AO 
DO24D 
DO120A 
DO-Relay 

I/O C300 C200 xPM

I/O Type
Family Support Support Support
HLAI8 
LLAI8 
SERIES H
RAIL –

AO8 
DI16 
DO4 
DI16 

C300 Controller Architecture 59 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
 Honeywell

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C300 Controller Architecture 60 EXP20R300 - EPKS CEE C200/C300/ACE

Describe Series C Input/Output Modules and Options July 13, 2020
 Describe the I/O Topology Rules for the
Series C System

C300 Controller Architecture 61 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
Series C IO Topology Rules Honeywell
• I/O topology rules
– 2 IOLINKS
– Mix and match PMIO and Series C I/O
– Connect select series A I/O using FTEB
– Connect Allen Bradley PLCs using FTEB

C300 Controller Architecture 62 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
C300 Topology rules – IO Capacity Honeywell

A C300 can support a maximum of 64 IO Units (IOU)

Series C IO and PM IO count as 1 IOU each
Series A I/O also consume IOUs, shown later
Series C IO and PMIO are connected to C300 using
IO LINKS

C300 Controller Architecture 63 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
C300 Topology rules – IO Capacity Honeywell

Each IO Link can support a maximum of 40 IOUs

A C300 controller supports 2 IOLINKs
An IOLINK can be configured for either Series C IO
(at 750 kb link speed) or PMIO (at 375 kb link speed)
An IOLINK cannot support both Series C IO and
PMIO on the same link

C300 Controller Architecture 64 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
Series C IO and PMIO mix Honeywell
#1: Series C I/O #2: PMIO
TOTAL 64 IOUs TOTAL 64 IOUs

Link 1 Link 2 Link 1 Link 2

750 kbps 750 kbps 375 kbps 375 kbps

40 PRI 24 PRI 24 PRI 40 PRI

Series C IOMs Series C IOMs PM - IOPs PM - IOPs
40 RED 24 RED 24 RED 40 RED
Series C IOMs Series C IOMs PM - IOPs PM - IOPs

#3: Series C +PMIO #4: Series C +PMIO

TOTAL 64 IOUs TOTAL 64 IOUs

Link 1 Link 2 Link 1 Link 2

750 kbps 375 kbps 375 kbps 750 kbps

40 PRI 24 PRI 40 PRI 24 PRI

Series C IOMs PM - IOPs PM - IOPs Series C IOMs
40 RED 24 RED 40 RED 24 RED
Series C IOMs PM - IOPs PM - IOPs Series C IOMs

C300 Controller Architecture 65 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
C300 Topology rules – IO Capacity Honeywell

A C300 can support up to 8 FTEBs for interfacing

with supported Chassis I/O or AB PLC interface
FTEBs must be connected to the same Control
Firewall as the C300
This limits the FTEBs to 6 per redundant C300
controller

C300 Controller Architecture 66 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
C300 Topology rules – IO Capacity Honeywell

Each FTEB used to connect Series A IO can support

up to 16 IOUs. The IOU count per module is
Serial Interface 4 DeviceNet Interface 2
Profibus Interface 2 Pulse Input 1

The FTEB used for Series A cannot be in a

redundant configuration

C300 Controller Architecture 67 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
C300 Controller I/O Link Configurations Honeywell

#5: Series C + PMIO + Series A

TOTAL 64 IOUs

C300 16 Series A IO
Capacity 3 – MIX #3 Units w/FTEB
FTE
L
  ink 1 Link 2
750 kbps 375 kbps Pulse Input,
Serial, DeviceNet,
and ProfiBus
IOMs only

24 PRI 24 PRI
Series C IOMs PM-IOPs
24 RED   24 RED
Series C IOMs PM-IOPs

C300 Controller Architecture 68 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
C300 Topology rules – IO Capacity Honeywell

Important limitations:
An FTEB connected chassis can allow connections
to only 1 C300 controller
You cannot have any other C200, IO or CNI
downlink modules in the FTEB chassis to connect to
other IO chassis

C300 Controller Architecture 69 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
C300 Topology rules – IO Capacity Honeywell

CNI, ENET or DHRIO only

FTEBs can be used to connect AB PLCs for Peer to

Peer, using Exchange Blocks.
A maximum of 32 exchange blocks, and a maximum
of 8 PLCs can be connected
The interface uses Control Net to the AB PLCs and
allows only the CNI, ENET or DHRIO

C300 Controller Architecture 70 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
C300 Topology rules – IO Capacity Honeywell

A Series C FIM can be used with or without the C300

controller
A FIM needs to connect to a C300 controller if a
combined control strategy is needed
A FIM counts as 4 IOUs
A C300 controller can support 15 FIMs

C300 Controller Architecture 71 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
C300 Topology rules – IO Capacity Honeywell

An Experion Server can support upto 125 FIMs

A FIM supports 4 H1 links, with 16 devices per link
Do the math : An Experion server can support 500
links, with a total of 8000 FieldBus devices!

C300 Controller Architecture 72 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
Summary Honeywell


• There are 2 IOLINKS per C300 System
– Mix and match of Series C I/O and PMIO is an option
– Specific Series A I/O and AB PLC can be connected using FTEB
– Same IOLINK cannot support both Series C and PM IO


• A C300 can support a maximum of 64 IO Units (IOU)
– Each IO Link can support a maximum of 40 IOUs
– A C300 can support up to 8 FTEBs for interfacing with supported Chassis I/O or AB PLC
interface
– FTEBs must be connected to the same Control Firewall as the C300
– Each FTEB used to connect Series A IO can support up to 16 IOUs
– The FTEB used for Series A cannot be in a redundant configuration


• A Series C FIM can be used with or without the C300 controller


• A C300 controller can support 15 FIMs


• An Experion Server can support up to 125 FIMs

C300 Controller Architecture 73 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
Conclusion Honeywell

Describe the I/O Topology Rules for the Series C System

Completion
Certificate

Proceed to the next lesson in your course material

C300 Controller Architecture 74 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the I/O Topology Rules for the Series C System July 13, 2020
 Describe the Control Firewall Connections in
the Series C System

C300 Controller Architecture 75 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Control Firewall Connections in the Series C System July 13, 2020
Series C Topology Rules Honeywell
• C300, FIM and FTEB connections to Control Firewall
• Overview of FTE limits

C300 Controller Architecture 76 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Control Firewall Connections in the Series C System July 13, 2020
C300 Topology Rules – Control Firewall Honeywell

C300, Series C FIMs must be connected to the

Control Firewall.
The C300 and any FTEBs assigned to it must be on
the same control firewall
No other device, such as FTEB for C200, Ethernet
PLCs, Stations or Servers, can connect to the Control
Firewall

C300 Controller Architecture 77 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Control Firewall Connections in the Series C System July 13, 2020
C300 Topology Rules – Control Firewall Honeywell

The Control Firewall is connected by uplink to a L1 or

L2 switch. Connections can be Fiber Optic or STP
Cable.
Fiber Optic: 2 KM multi mode or 15 KM single mode.
STP cable: CAT 5 up to 100 M
Control Firewalls cannot be cascaded

C300 Controller Architecture 78 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Control Firewall Connections in the Series C System July 13, 2020
Now Many FTE Nodes Do You Have? Honeywell
• An FTE Community can have no more than 330 FTE Nodes calculated as
follows:
– Max. 125 Redundant FIMs per Server = 125 x 2 = 250
– Max. 16 Redundant C300s per Server = 16 x 2 = 32
– Max. 40 Stations = 40
– Max. 1 Redundant Server = 2
– Max. 5 ACE = 5
– GRAND TOTAL: 329

• Embedded FTE used in C300 and Series C FIM is at the MAC level, and
therefore “yellow” and “green” have same IP address
• Servers and Workstations require one IP address per NIC port
• If any FTEBs are present in the Community, the limit is 200 FTE Nodes

C300 Controller Architecture 79 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Control Firewall Connections in the Series C System July 13, 2020
Summary Honeywell

• C300 and Series C FIM must be connected to the Control Firewall

 – No other device, such as FTEB for C200, Ethernet PLCs, Stations or Servers, can
connect to the Control Firewall

• C300 and FTEB (for specific Series A IO) associated to it must be on the same
 Control Firewall


• The Control Firewall is connected by uplink to a L1 or L2 switch


• Control Firewalls cannot be cascaded


• C300 and Series C FIM have embedded FTE, which is at the MAC level, and
therefore, “yellow” and “green” have same IP address

C300 Controller Architecture 80 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Control Firewall Connections in the Series C System July 13, 2020
 Honeywell
Describe the Control Firewall connections in the
Series C System

Completion
Certificate

Proceed to the next lesson in your course material

C300 Controller Architecture 81 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Control Firewall Connections in the Series C System July 13, 2020
 Honeywell

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C300 Controller Architecture 82 EXP20R300 - EPKS CEE C200/C300/ACE

Describe the Control Firewall Connections in the Series C System July 13, 2020
 Define a Typical Series C Configuration

C300 Controller Architecture 83 EXP20R300 - EPKS CEE C200/C300/ACE

Define a Typical Series C Configuration July 13, 2020
Putting the Pieces Together Honeywell

AddAddto Serial,
that some
Now Series
add some
DeviceNet, C
ToProfibus,
integrate
Series
Analog/HART
C FIM with
and
Remote
existing
and Modules
Digital
Pulse I/OI/O
I/O,
Series is in
or
A
All other Series A I/O
Modules must be add
I/Oimplemented
StartDISOE,
Redundant
Addviawith
athe a add
pair and
of
pair
FTEB
integrated via C200 using
PMIOofthe
Redundant toaPM
aC200
Non-Redundant
withoutControl I/O
new
C300
CPM with Peer-to-Peer
Communication
Link
I/OExtender
Link
Configurations
Controllers
Firewalls
Controller

C300 Controller Architecture 84 EXP20R300 - EPKS CEE C200/C300/ACE

Define a Typical Series C Configuration July 13, 2020
Summary Honeywell

• C300 controllers, Series C FIM, and FTEB for Series A IO are connected to the
 Control Firewall


• Series C and PM IO are connected to the C300 controller by the two IOLINKs
on C300 Controller IOTA
– Series C and PM IO cannot be mixed on the same IOLINK


• Remote PMIO is implemented using the PM IO Link Extender


• C300 can be associated to Series A IO directly via FTEB only when Profibus,
DeviceNet, Serial Interface and Pulse Input modules are required
– All other Series A IO modules must be integrated via C200 controller with Peer-to-
Peer communication

C300 Controller Architecture 85 EXP20R300 - EPKS CEE C200/C300/ACE

Define a Typical Series C Configuration July 13, 2020
Conclusion Honeywell

Define a Typical Series C Configuration

Completion
Certificate

Proceed to the next lesson in your course material

C300 Controller Architecture 86 EXP20R300 - EPKS CEE C200/C300/ACE

Define a Typical Series C Configuration July 13, 2020