Products Solutions Services
Endress+Hauser – EtherNet/IP
Maximize engineering efficiency, increase operational performance
Slide 1 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Who I am?
• Olivier Wolff
• Marketing Manager Industrial Ethernet
• Endress+Hauser Process Solutions AG
• [email protected]
• [email protected]
• Phone : +41 (0) 61 715 7683
• Mobile : +41 (0) 79 171 8369
Slide 2 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
The evolution of Intelligent Instrumentation
INTELLIGENT
CONNECTED
CONNECTED
4th Wave
Connected.
SMART
Fieldbus
Fieldbus Ethernet
Ethernet& &
Evolution
Wireless
Wireless
ANALOG 3rd Wave
HART Coupled.
HART
2nd Wave
4-20
4-20mA
mA Related.
PNEUMATIC 1st Wave
3-15 Wired.
3-15psi
psi Focused
Focused on
on Focused
Focused on
on
protocol
protocol of
of choice.
choice. information
information value.
value.
Plugged
≈1940 ≈ 1960 ≈ 1980 ≈ 1990 Today Future
Slide 3 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
What do ice creams and industrial ethernet have in common?
Slide 4 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Flavors? Market for Industrial Ethernet
• There are two main Industrial Ethernet protocols in the market that have
significant market shares and growth rates: EtherNet/IP and PROFINET
7%
7%
30% EtherNet/IP
9%
PROFINET
Modbus TCP
Ethernet
POWERLINK
EtherCAT
17%
Others
30%
Source : IMS Research “The World Market for Industrial Ethernet – 2013 Edition”
Slide 5 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
EtherNet/IP : the spinal cord of the connected factory
EtherNet/IP = Ethernet + IP + CIP
• 100% compliant with Ethernet IEEE 802.3
• Built on standard TCP/UDP IP Suite
• CIP Protocol „Common Industrial Protocol“
Intelligent, powerful, flexible, interoperable, future proofed
Slide 6 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Convergence of industrial protocols
• Device
interoperability
guaranteed
• Easy development
and maintenance
• Investment protection
• Standard evolving
with industry
developments
Support of major automation and IT companies
Slide 7 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Automation trends in the hybrid industries
Factory Hybrid Process
PLC DCS
• Siemens • ABB
• Rockwell Auto. • Emerson
• Schneider Elec. • Yokogawa
• Mitsubishi • Honeywell
Machine Builder F&B LSc W/WW Mining Chem O&G, Power, etc.
EtherNet/IP EtherNet/IP enables a
seamless network integration:
• Horizontal between factory and process automation
• Vertical between control and field level
Slide 9 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Challenges for machine manufacturers
Customer expectations continue to increase. Operational efficiency
combined with flexible project execution is a “must”
Project duration decreased
down to 1 year, in some
cases down to 10 weeks
Time for quotation down to
2-3 weeks
Scalable plant concepts
Standardization
Slide 10 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Challenges for skid manufacturers
Skid manufacturers must reduce costs to stay competitive!
Ethernet technology will play an important role!
Quotation
Installatio 6% Design
n updates
18% 8%
Warrenty
Commissio
Cost drivers service
ning 14%
10% Purchase
18%
Engineerin
Training
g 2%
24%
Machine manufactures will Choice of best technology
focus on major cost blocks significantly impacts costs
Slide 11 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Challenges for end-users
Food safety and quality is non-negotiable!
Minimize down
time(cleaning, calibration,
maintenance etc.)
Monitoring of critical
product parameters, e.g.
density, conductivity
Safe production at any
time in the production
and packaging process
Continuous product EtherNet/IP
quality provides all this
Slide 12 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
EtherNet/IP added value
Maximized engineering efficiency
Minimized commissioning time
Increased operational performance
Improved maintenance processes
Slide 13 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Maximized engineering efficiency
Less programming, faster system integration
• Standard Industrial Ethernet cable
and connector – easy and safe
• Flexible plant design, Extensions and
modifications possible during plant
operations
• Field Device recognized as a network
node
• Driver on device
• Automatic driver upload (EDS) into
automation system
Slide 14 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Maximized engineering efficiency
Information instead of data mapping
Processed data
• Clear variable names
• No need to think about data types
Organized data
• Assemblies organizes the data and helps
reducing integration time
Structured data
• Input assemblies for information from the
field device to the automation system
• Output assemblies for information from the
automation system to the field device
• Configuration assemblies for automatically
configuring the field device
Slide 15 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Minimized commissioning time
Engineering Process Control Endress+Hauser Plant Asset Management
EtherNet/IP Industrial switch
Automation System
• Many I/O Modules and cables Remote I/O Remote I/O
• All configuration done at meters AI / DO / Pulse AI / DO
• Limited access to process
information
• Installation errors (loop power
wiring, wrong terminals)
Slide 16 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Minimized commissioning time
Engineering Process Control Endress+Hauser Plant Asset Management
EtherNet/IP Industrial switch
Automation System
• One cable, no additional I/O
• Automatic device configuration
• Full access to process and
diagnostic information
• Web browser instead of
multimeter
Slide 17 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Minimized commissioning time – integrated webserver
• Time-saving local operation without additional software or interfaces – using
standard Ethernet technology
• Comprehensive access to device, diagnostics and process information
• Fast data upload/download for maintenance and service
Slide 18 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Increased operational performance
EtherNet/IP allows optimized and transparent processes
Information distributed through the helping taking better decisions
• Full access to all Process, Device and
Diagnostics information
• Fast response times and at the same time
high data exchange rates
• Network extension without plant shut
down
Slide 19 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Improved maintenance processes
Access to valuable diagnostic information simplifies maintenance
processes and increases plant availability
• Comprehensive access to extensive
diagnostics parameters
• Monitoring of critical device variables
increasing measurement precision
• Easy implementation of remote access to the
field device
• Automatic device configuration possible
after device exchange
Slide 20 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Automatic device configuration – truly plug&play
Nigh shift “two o’clock in the
morning”
Slide 22 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Automatic device configuration – truly plug&play
Nigh shift “two o’clock in the
morning”
Flow meter breaks down
Slide 23 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Automatic device configuration – truly plug&play
Nigh shift “two o’clock in the
morning”
• Take a new one from the shelf in
the spare parts shop
• Plug the “Ethernet” cable
• IP-Address is assigned
automatically by the managed
switch
• Device configuration is sent
automatically by the PLC
• That’s it
Slide 25 04/25/2016 Olivier Wolff
Products Solutions Services
EtherNet/IP
• Click to edit Master text styles • Fourth level
• Fifth level
• Second level
• Third level
Slide 26 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Product portfolio of Endress+Hauser
LiquilineCM44
Promass100 Promass 83 Liquistation
Promag100 Promag53 Promag 400 SWG70 RSG 45 Liquiline System
An extended range of connected field devices !
Slide 27 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Food&Beverage plants today with EtherNet/IP
Engineering Process Control Endress+Hauser Plant Asset Management
Control network
EtherNet/IP
Field network
Sensors Actuators
On/Off
Signals
4-20mA/ HART
Slide 28 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
What about “loop-powered” devices?
“loop-powered devices” like pressure, level or temperature are fully
integrated and transparent in an EtherNet/IP Architecture!
Slide 29 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Preferred Integration with Rockwell Automation
Integrated Device Package
Electronic Data Sheets (EDS)
Can be downloaded automaticaly from device
EDS files are used to identify and commission the device on a network.
Custom Add-On Profile (AOP)
Can be downloaded from Internet and is delivered with Studio 5000
AOP standardizes module configuration, reduce programming and
configuration errors and increase productivity.
System Integration Document
can be downloaded from Internet
Provides a step-by-step approach for integrating a device
Add-On Instruction (AOI) and Faceplates
Available within the PlantPAx Library of Process Objects from Rockwell
Automation
Reduces programming time
Slide 30 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Reference Topology RA01 for EtherNet/IP and HART
PlantPAx PlantPAx PlantPAx
System Server Operator WS Engineering WS
FT View RS PAM PAM
PASS
Logix Server Client
ControlLogix CompactLogix NATR
B
A
EtherNet/IP Device Level Ring Network
Conventional
EtherNet/IP Switched Stratix 8000 Point IO
A B I/O marshaling
Device Level Network
or Remote I/O
Slide 31 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Solutions portfolio around intelligent devices
Complete portfolio of intelligent Large selection of verified
instrumentation 3rd party hw. and network components
Complete portfolio of expert services Training, project support and technical
covering the entire lifecycle consulting and service expertise
Slide 32 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Our set of dedicated Services for intelligent devices
CAPEX (Project) OPEX (Operations)
Training & Development
Planning & Implementation Operations & Modernization &
Design & Building Maintenance Improvements
FNE FNE FNE
Design & Smart Audit &
Engineering Commissioning Maintenance
PAM
Plant Asset Management
Slide 33 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Plant Asset Management with FieldCare
EtherNet/IP fully supports FDT technology for plant asset management
Slide 34 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Plant Asset Management over EtherNet/IP
Engineering station Operator Station Plant Asset Management Station
Device Configuration Management
ICS Industrial Control System 4-wire field devices
Remote IO
Device Level Ring Energy Power Monitor
2-wire field devices Operator panel EIP/AS-i gateway Variable Speed Drives
Slide 35 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
System World - Fieldbus Test and Competence Center
• Endress+Hauser maintains an Fieldbus Test and Competence Center
‘System World’ located in Reinach (CH) where most common process
control systems and fieldbuses are represented used for system integration
testing in a multi-vendor environment.
System World Virtual Tour
Slide 36 04/25/2016 Olivier Wolff
Products Solutions Services
EtherNet/IP – references in Food&beverages
• Click to edit Master text styles • Fourth level
• Fifth level
• Second level
• Third level
Slide 37 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Application within Food&Beverage Industry : Skid Builder
Application: Mixer process for cookies production:
Machine Builder:
Manufacturer of complete crème & topping production lines
End-Customer: Big player of the agri-food industry
Scope of delivery
• Promass 100 Corriolis Mass Flow measurement with integrated on board EtherNet/IP
connectivity with its preferred system integration
Highlights of the solution
• Time savings for programming thanks to Instruments function blocks controller code
• Time savings by fast commissioning and device integration thanks to Add-On Profile
• Space and cost savings with a direct on-board EtherNet/IP connectivity
• Improved maintenance through webserver access to all process variables and diagnostics
Slide 38 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Application within Food&Beverage Industry : End-User
Application: Production of hypoallergenic baby food
Customer : Nestlé Bissenhoffen (Germany)
Expansion of Competence center for production of
hypoallergenic baby food
Scope of delivery
• End-to-end automation for manufacturing, filling and packaging processes with Rockwell
Automation’s integrated architecture components and Endress+Hauser Corriolis Mass Flow
meters on EtherNet/IP and FieldCare for Plant Asset Management
Highlights of the solution
• Use of a single EtherNet/IP network over the whole plant
• Performance and flexibility of field devices integration
• Real-time data analysis from the production plant in higher-level business systems
• Improved plant efficiency and transparency
Slide 39 04/25/2016 Olivier Wolff
Endress+Hauser - EtherNet/IP
Endress+Hauser Process Solutions center of competences
Digital communication
We ensure that everything works together!
Slide 40 04/25/2016 Olivier Wolff
Products Solutions Services
Questions?
Experience it live at the “Ethernet-Demo booth” at the exhibition floor
Slide 41 04/25/2016 Olivier Wolff
