Warehouse and Distribution
Science
CHAPTERS 4 - 5
WAREHOUSE MANAGEMENT SYSTEMS
&
WAREHOUSE EQUIPMENT
PRESENTATION SLIDES BY AMY SEVERANCE
HP SUPPLY CHAIN IT
3/21/11
What is a WMS?
WMS – Warehouse Management System
Tracks inventory from the point of receipt to the
point of shipment
Provides RF (radio frequency) functionality to
enable mobile workforce
Provides shipment creation, rating functionality
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What is a NOT a WMS?
Not an order taking system
Not an inventory allocation system
Requires a “Host” system to interface to
ERP
OMS (Order Management System)
Purchase Order data, Sales Order data, Item Master data
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Why is it important to have a WMS?
Inventory Accuracy
Safety Stock: reduce shortages, reduce variability
Reduce capital investment in inventory
Reduce labor invested in cycle counting
Reduce labor dealing with inventory discrepancies
Improve productivity
Automate manual processes using RF or Voice
Provide productivity reporting for employee management
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Why is it important to have a WMS?
Visibility
Provide management with visibility for running the operation
Customer compliance
Shipping Labels, packing lists, other documentation
Packaging Requirements
RFID tags
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WMS Vendors
Manhattan Associates
Red Prairie
SAP WMS
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How do you select a WMS?
Document the business requirements
RFP – Request for Proposal
Sales process
Contract Negotiation
Sign Contract
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Phase 0: Phase 1: Phase 2: Phase 3: Phase 4: Phase 5:
Upgrade Design Development Integration Implementation Client Support
Initiation Testing
• Review • Discovery • Client Training • Mock • Go Live! • Upgrade
Requirements Site Visit Conversion • Post Project Closure
• Conversion
• Hardware Sizing • Functional Planning/ • Integration Implementation • Transition to
Questionnaire Design/Flow Installation Testing Support Customer
• Transportation • Modification • Modification • Label/Carrier • Update Client Support
Questionnaire Disp. Matrix Development Compliance Data Sheet • Ongoing
• Product Demo • Interface Design and Testing • Volume Testing • Initiate Maintenance
• Release Notes • Statement of Work • System • Solution Transition to
& Project Plan Config Validation Customer
• Attend Training and Testing Support
• Acknowledgement • Risk Assessment
Letter • Development of
User Training • End-user Training
Project Management
• Project Planning • Conversion Planning • Status Reporting
• Resource Planning • Issue Maintenance and Resolution • Project Budget Management
• Risk Assessment • Scope/Deliverable Management • Timeline Management
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WMS Functionality - Inbound
Yard Management and Appointment scheduling
Pre-Receiving
ASN’s
Receiving
Directed Putaway
Replenishment from Overstock to Forward Pick
Cycle Counting
Returns
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WMS Functionality - Outbound
“Wave” Management
Label/Document Printing
Picking
Packing
Manifest, Prepare shipment
Ship Confirm
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Generates Variety of Compliant Bar Code Labels
Receiving location
Report label parcel carrier tracking
number
iLPN case pick
label label
pallet outbound
oLPN UCC- pallet label
label 128 label
Receiving Picking Inventory Packing/Shipping
•in advance • upon wave release • reprints • upon rerouting
•on demand • upon wave assignment • upon pack verification
• release from pack & hold
• reprint
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