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Ars122 Asc100 Service

The document provides information on the ASC 100 and ARS 122 single drum rollers. It discusses their technical solutions, maintenance requirements, and troubleshooting steps. The technical solutions section describes the machine concepts and components of the ASC 100 and ARS 122 models. The maintenance section outlines required maintenance intervals, fluids and amounts. The troubleshooting section lists necessary service tools and important hydraulic checkpoints to evaluate.

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Dani Setiawan
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256 views19 pages

Ars122 Asc100 Service

The document provides information on the ASC 100 and ARS 122 single drum rollers. It discusses their technical solutions, maintenance requirements, and troubleshooting steps. The technical solutions section describes the machine concepts and components of the ASC 100 and ARS 122 models. The maintenance section outlines required maintenance intervals, fluids and amounts. The troubleshooting section lists necessary service tools and important hydraulic checkpoints to evaluate.

Uploaded by

Dani Setiawan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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ASC 100 & ARS 122 – Single Drum Rollers

Course ID: BS300


www.ammann-group.com
Content

1. Technical solutions
2. Maintenance
3. Troubleshooting
ASC 100 & ARS 122 – Single Drum Rollers
Chapter 1
Technical solutions
Technical solutions
Machine concept

ASC 100 ARS 122

Travel Travel
Joystick Joystick

Travel Pump Engine Travel Pump Engine

Travel Travel
Motors Motors
Manufacturer Cummins Manufacturer Cummins

Type 4BTA 3,9 – C116 Type CUMMINS 4BTAA3.9

Norms EU Stage I/EPA Tier 1 Norms EU Stage I/EPA Tier 1

Number of cylinders 4 Number of cylinders 4

Rated output [Kw] (HP) [86] (116) Rated output (HP) 99 hp @ 2200 rpm

Cooling Water cooled Cooling Water cooled


ASC 100 & ARS 122 – Single Drum Rollers
Chapter 2
Maintenance
Maintenance
ASC 100 ARS 122

2000

1000

250

20

ISO VG 68
Maintenance
ASC 100
Part Liquid type Amount of Medium l (gal US)

Engine Engine oil 11,2 (2,95)

Fuel tank Diesel 410 (108,3)

Hydrostatic system Hydraulic oil 90 (23,8)

3,5 (0,92)
Drum gearbox Gearbox oil
3* (0,8)*
2x 3,3 (2x0,87)
Axle gearbox Gearbox oil
2x2* (2x0,5)*

Joint bearings – joint and steering cylinder Plastic grease As required

Engine cooling system Anti-freeze liquid 24 (6,3)

Vibrating drum Engine oil 8 (2,1)

Battery Distilled water As required

Screen washers Water and antifreezing liquid 2,75 (0,72)

* Gears PMP/ PMC


Maintenance
ARS 122
Maintenance
Daily maintenance

 Check quantity of:


• Fuel
• Hydraulic oil
• Engine oil
• Cooling liquid

 Check air filter

 Check all main connections in hydraulic and fuel


system (leakage)

 Check if all bolts are tightened


Maintenance
Special maintenance

 After first 100 operating hours we do following


steps:
• First oil exchange in travel reduction
gearboxes (rear axle + front axle)

 After first 500 operating hours we do following


steps:
• Exchange of oil in the vibrator
Maintenance
Main intervals

 Maintenance is consists of several main intervals.


ASC 100 & ARS 122 – Single Drum Rollers
Chapter 3
Troubleshooting
Troubleshooting
Service tools

1. Torque wrench
2. Pressure test gauges
3. Multimeter
Troubleshooting
Service tools

1. Fulfilling pump
2. Refractometer
3. Electrical greasing gun
Troubleshooting
Service tools

1. Vibrotester – frequency measurement


2. Vibrometer – frequency & amplitude measurement
Troubleshooting
Hydraulic checkpoints

1. Charge pressure
2. Travel system

2
Troubleshooting
Hydraulic checkpoints

1. Vibration system
2. Steering system

2
Thank you very much for your attention

Productivity Partnership for a Lifetime


www.ammann-group.com
Created by AIA

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