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Hydraulic System Testing Guide

This document provides maintenance information for a PC160-7 excavator. It includes: 1) Identification and location of pressure measurement ports on pumps, lines, and valves. 2) Instructions for measuring pump discharge pressures and load sensing pressure differentials. 3) Procedures for adjusting relief pressures on main pumps and PC valves, and load sensing valve differentials, if anomalies are detected. 4) A note about testing the function controls of solenoids.

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Kevine Khaled
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100% found this document useful (1 vote)
256 views18 pages

Hydraulic System Testing Guide

This document provides maintenance information for a PC160-7 excavator. It includes: 1) Identification and location of pressure measurement ports on pumps, lines, and valves. 2) Instructions for measuring pump discharge pressures and load sensing pressure differentials. 3) Procedures for adjusting relief pressures on main pumps and PC valves, and load sensing valve differentials, if anomalies are detected. 4) A note about testing the function controls of solenoids.

Uploaded by

Kevine Khaled
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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PC160-7

PM Clinic

PC160-7-1 1
Data Sheets

PC160-7-1 2
Data Sheets

PC160-7-1 3
Data Sheets
B

1) PA1C: P1 Pump discharge pressure pick up port


2) PA2C: P2 Pump discharge pressure pick up port
3) PLSC: LS pressure pick up port.
4) PEN: Servo piston pick up port
5A) PPC pressure pick up point
5B)PM: PC-EPC pressure pick up point

Part No Nipple 799-101-5220 are 10 x 1.25 mm


‘O’ Ring 07002-11023 PC160-7-1 4
Data Sheets

PC160-7-1 5
Data Sheets

Boom raise

PC160-7-1 6
PC160-7
PM Clinic
Engine oil pressure measurement

Test Point 1/8 PT

PC160-7-1 7
Testing the delta P
Firstly select A Mode/ Auto decel OFF/ Power max off

Using the monitor panel code 11 and 12 raise the boom at a


pressure of between 100~110 bar.

Front Pump and LS


Boom raise
Rear Pump and LS
Boom raise

Confirmation
Curl the bucket using full stroke

Delta P
22.5 bar
PC160-7-1 8
PC160-7
PM
Test points for PPC pressure (33 Bar).
Clinic
Test points for PPC pressure (33 Bar).

PC EPC:- Pressure test point.


10 x 1.25mm
PM

At the SPRV
Adjustment
Test point PPC 10x1.25
PPC:- Pressure test point PUMP.
PLSC 10x 1.25

PC160-7-1 9
PA1C:- Front Main
PLSC:- LS
PC160-7
10 x 1.25mm
Pump check port
10 x 1.25mm PM Clinic
Ls checking port
PA2C:- Rear Main
10 x 1.25mm
Pump check port

Measurement of LS Differential (22.5 bar)


CHECK WITH LH TRACK RAISED FULL TRAVEL LEVER
WHILE BUCKET IS CURLED

PC EPC
valve

PC160-7-1 10
PC160-7
PM Clinic
PEN- Front Servo
Servo Piston
10 x 1.25mm
Servo Piston check point
PEN/ PA1C = <60%>
PEN/ PA2C = <60%>

Test “A” mode


Arm In Relief

PC160-7-1 11
PC160-7
PM Clinic

PM - PC-EPC
10 x 1.25mm
Check point

PC160-7-1 12
PC160-7
PM Clinic (Adjustments)
Adjustment of NEW type main relief pressure

5
6
1) Loosen the pilot hose.
2) Loosen lock nut (5) and adjust the pressure by turning holder (6).
If the holder is turned to the right, the pressure rises.
If the holder is turned to the left, the pressure falls.
Adjustment amount per turn of holder: Approx. 20.5 Mpa {approx. 209 kg/cm2}

Lock nut torque: 49.0–58.8 Nm{5–6 kgm}


 PC160-7-1 13
PC160-7
PM Clinic (Adjustments)
Adjustment of PC valves

If the PM clinic shows an


anomaly adjust PC valve (5)
according to the procedure
shown below.

PROCEDURE
Loosen lock nut (7) and make adjustment, turning adjusting screw (6).

If the work equipment speeds is low “holder is turned to the right”. The pump absorption torque
rises.

If the engine speed is low “holder is turned to the left”. The pump absorption torque falls.

The adjustable range with the adjusting screw is as shown below.


• Left turn: Less than 1 turn
• Right turn: Less than 1/2 turn (less than180 degrees)

Lock nut torque: 27.5–34.3 Nm {2.8–3.5 kgm} PC160-7-1 14


PC160-7
PM Clinic (Adjustments)
Adjustment of LS valves
6
If the PM clinic shows an
anomaly adjust LS valve (5)
according to the procedure
shown below.

77
PROCEDURE
Start the engine and keep it running until the hydraulic oil temperature
rises to the operating range.
Loosen lock nut (7) and adjust the pressure by turning adjusting
screw (6).
If the adjusting screw is turned to the right, the differential pressure rises.
If the adjusting screw is turned to the left, the differential pressure falls.
Adjustment amount (LS differential pressure) per turn of adjusting
screw:
1.3 MPa{13.3 kg/cm2}
Lock nut torque : 49–64 Nm {5–7 kgm}
PC160-7-1 15
Testing the Function Controls of the Solenoids

PC160-7-1 16
Testing the Function Controls of the Solenoids

PC160-7-1 17
Return to Menu Click box

PC160-7-1 18

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