LOSCHE LM 69.

6 WITH LDC

RAW MILL AREA

 216BC14
Raw material feed coming from
Dosing/proportioning area to
216 BC83 via belt named as 216BC14 .
Having motor specification
Power=160kw
Voltage=380v
Frequency=50Hz
Current=28.5A
 Bucket elevator-216BE71
At the top ,Bucket elevator ’s motor also present
beside the 216BC14 belt’s motor.
Bucket elevator height is 34.8m and speed
is 64.8m/min.
Having motor specification
Power=55kw
Voltage=380v
Current=104A
Frequency=50Hz
RPM=1485
At the bottom ,Bucket elevator takes up both
chutes coming from mill reject belt BC74 and
reject bin belt BC68 and drops on At a top belt
name BC83.
 216BC83
Material is coming from 216BC14 to 216BC83.
Here is 2 chutes are droping
1. One from 216BC14
2. Other from Bucket elevator which is coming
from the bottom (say reject bean & mill reject
material)
Here,
speed sensor ,magnetic
separator, metal detector(speed=1.25m/s) ,pull
chord
,V-liner and belt deviation switch are
present.
motor specification
 motor=30kw
 Voltage=380v
 Freq=50Hz
 current=58.1A
 Speed=1450 r/min
 REJECT Bin-216HO66
IF we don’t want to send material in raw mill
than pneumatic 2-way valve(216MW85)
operates and material goes towards reject bin .
Sometimes a metal piece in a feed belt
216BC83 comes than it will recognize by metal
detector ,a two-way valve operates and feed
divert to reject bin.
Reject bean capacity is 120t.
Level transmitter used in reject bin for level
indication.
A needle valve (216NG67) is use at the
bottom of bin to adjust the flow from bin to
bin reject belt 216BC68.
 Reject bin belt-216BC68
VVVF Motor power=7.5kw
Voltage=380v
Capacity=50t/h (max. 150t/h)
Belt deviation switch=2
Pull chord=2
Speed sensor=1
Metal detector(speed:1.6m/s) =1
Material coming here from reject bin is falling
via chute ,a 2-way pneumatic valve either
operate to outside if metal comes or send
material to bucket elevator.
Diverter chute from 216BC83
(Towards Rotary/Reject Bean)

Material from 216BC83

is coming in a chute
,here it can divert either
towards rotary or in
reject bean.
A pneumatic 2-WAY
VALVE is used for this
purpose.
 Reject Mill Belt-216BC74
An extra raw material from the table passes
through the noz rings comes down than
with the help of scraper ,material goes to
216BC74 via reject chute.
Motor=15kw
Current=29A
Voltage=380v
Frequency=50Hz
The rejected material from the mill after
passing through the reject belt 216BC74 is
entre in a bottom of Bucket elevator.
 Bag filter-216BF72
Motor=18.5kw
 Gas flow=9000m^3/h
Current=35.5 A
 filtering velocity=<1.17
Voltage=380v
There is 3 suction point :
1. Hood of the bucket elevator at the top.
2. From 216BC83, where raw mix is
fallings from 216BC14.
3. From the reject BIN.
 Seilling Fan-216FA53
Power=10.12 kw
Voltage=380 v
Speed=1450 r/m
Pressure= 19 mbar
It is use for the cooling of rotary and rollers of raw
mill.
Main Rotary Airlock-216RA86
Capacity=950t/hr
Geared motor=15kw
Current=13.89 A ,AT 610 ton feed
Purpose of RA:
“To avoid the false air”
Note: if material drops from direct chute (diverter)
instead of rotary than system fan works more and
suction pressure drops and more current will be
consumed.
Vertical roller mill-216RM44
Designed by LOESCHE

Model= LM 69.6
(6.9 m table dia and 6 master roller for grinding)

Feed size=75mm , product fineness= 90 micromter

Residue= <12
Rollers Dia = 2500*800 mm
Rollers weight with slew= 35 ton (25+10)
Rollers + slew+ rocker arms weight = 60 ton
Height = 29.4 m
Width= 22.7 m
Depth= 19.9 m
Throughput= 600 t/h

Main Motor with reducer power= 5860 kw Voltage=6kv

Heater power= 2kw , motor = 5.5 kw
 Classifier-216SP45
Rotor diameter=6500 mm or 6.5 m
Rotor speed= 4000 rpm

Gas flow= 130800 m^3/h

VFD Motor=450kw
(with reducer)
Gear box Lubrication unit-
216LU95
Grease unit-216LU96
Total 2 Water pump for
cooling purpose
 Process Description:
The Loesche vertical roller mill for the grinding of raw mix
primarily consist of ;
•The feed chute
•The mill
•The classifier
• The mill gearbox with coupling and drive motor
•Hydraulic and lubrication control cabinets for the
rollers

 Via an Airlock the grinding stock is dropped in the

feeding chute of the vertical roller mill. The material comes
at the centre of table and begins to grind.
Any pulverized stock that has not reached its final grain
size is rejected by the classifier according to its setting .
The return material falls back into the internal classifier
with the hot gas flow to the dust precipitator.
 vertical roller mill
(operation parameters)
For a stable grinding  What is grinding bed ?
procedure the following
 “Grinding bed is the
parameters are important;
1. The vibration of grinding table
material layer
2. The delta p of grinding system between the roller and
3. The height of the grinding bed table”
4. The pressure of grinding rollers  It must be 90-103 mm
5. The speed of the grinding table
 R1=90.5mm ,
 R4=95.7 mm ,
 R2=97 mm ,
 R5= 95.5mm ,
 R3=92.5mm ,
 R6=102.8 mm ,
 Speed=48-50 rpm
 VRM reaction
If grinding pressure High If grinding pressure low
results: Results:
1. High mill motor current 1. Low mill motor current
2. Thrust bearing pressure increase 2. Low capacity for a given air flow
and DP.
3. Lower mill DP
3. Increase rejects level.
4. Lower internal circulating load
4. Higher DP across nozzle ring and
classifier.

Bed height too high

Bed height too low
5. High mill motor current
5. Low mill motor current
6. Low mill DP
6. High mill DP
7. High rejects level
8. Low mill output
9. High vibration than normal
 VRM REACTION
Feed material too dry Feed material too wet
1. High exit temp
1. Low exit gas temp
2. Lower material friction on grinding table
2. Material agglomeration on the
3. Low drive power
grinding bed
4. Low DP across mill 3. High drive power
4. High DP across mill
5. High vibration than normal

High internal circulating load

1. High DP
2. Product fineness too high
3. Classifier choked
4. Low grinding pressure
5. Low air flow
 problems
High vibration Low output
Inconsistent feed size
 Feed size too course
Grinding pressure too low
 Grinding pressure too low
Dam ring height not uniform
 Dam ring height too low
Low material feed with high grinding
 Worn out liners
pressure
 Product too fine
High DP across mill
 High system pressure drop
High mill DP
Low grinding pressure
Product too coarse
 Low separator speed
Feed rate too high
 High air flow through the mill
Dam ring height too low
 Air velocity at nozzle ring is too high
High internal circulation load
Product too fine
Raw mill process measured and manipulated variables

Process measured Manipulated variables

variables  Classifier speed
Fineness(blain) or residue  Mill fan speed
Mill motor speed  Water injection
Mill air flow  Hot gas
Mill DP  Fresh air
Temp after the mill
Product transport volume
Mill vibrations
How to control mill vibration
 Known the vibration limit and optimum grinding bed thickness for
the mill
 Adjust the mill dam ring height to compensate for table wear
 Apply stable water spray to the control bed