Enhancing Energy Efficiency thru

Cogeneration

GE Energy
November 2009
Integration is the key to efficiency
Higher efficiency = lower emissions

October 2009
Various technologies, efficiencies, uses
CHP is cogeneration
Application Simple Cycle Combined Cogeneration
(thermal
(25-47%) Cycle (>70%)
efficiency)
(50-61%)
Primary Peak or Intermittent Thermal energy and
focus intermittent to baseload power
power power
Technology Recip. engines Gas turbine + Gas turbine/recip.
waste heat engine + waste heat
Gas turbines recovery + recovery (potentially
Steam turbines steam turbine)
steam turbine
Other

October 2009
Efficiency must start at the point of
conversion

October 2009
CHP cumulative growth in US
Stagnating due to lack of focus

5
Source: EEA/ICF CHP installation database, 2007 October 2009
Nation wide CHP potential

October 2009
20% target requires significant commitment

October 2009
 Contribution of various technologies
PURPA enabled large CCGT sites
CHP generation by MW’s CHP generation by technology
Recip Engine
2% Fuel Cell Microturbine
Boiler/ 3% 5%
Steam Recip Engine
Other Other
Turbine 47%
1% 1%
Combined
33%
Cycle
7%

Gas Turbine
13%

Gas Turbine
Combined Boiler/
14%
Cycle Steam
Source: International Energy Agency, US CHP Scorecard 52% Turbine
24%

Source: EPA CHP

Partnership Reciprocating Engine Gas turbines
(100kW – 5000kW units) (1,000kW – 40,000kW units)
Steam production 0.57 – 15.38 MMBtu/hr 7.1 – 136.8 MMBtu/hr
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October 2009
GE cogeneration in America
GE aeroderivative gas turbines
16
14 35-65 MW
12
10 20-35 MW
8
6
4 Metals
Food 2
0
NEW YORK
Processing

KENTUCKY

NEW JERSEY
MINNESOTA
TENNESSEE
CALIFORNIA

NEVADA
FLORIDA

NEBRASKA
HAWAII
COLORADO

ONTARIO

NEW
OREGON
WISCONSIN

TEXAS
Refineries Universities Airports Hospitals

October 2009
Jenbacher reciprocating engines
A leading manufacturer of gas-fueled
reciprocating engines for power generation.
• Power range from 0.25MW to 3MW (4 platforms / 10
products)
• Fuel flexibility: Natural gas, landfill gas, biogas,
coal mine gas
• Plant configurations: Generator sets, cogeneration,
and container solutions
• Delivered ~7,000 units or 8,000 MW

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October 2009
Reciprocating engine portfolio

11

October 2009
GE gas turbines in CHP
Various power and steam options 300

250 MS7001FB

200

Net Electrical
Output (MW) 150 MS7001FA

MS7001EA

100

MS6001C MS6001FA
50
MS6001B
MS5001PA
0
0 200 400 600 800 1000 1200 1400
Net Heat MBtu/ hr
To Process
0 210 421 633 844 1055 1266 1477
Gas turbine characteristics MkJ/ hr

Aeroderivatives Frame units

Small power/ratio Higher steam production
On-site, on-condition maintenance Lower GT emissions
Less mass (weight)
Steam turbines
Industrial steam turbine line for CHP

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October 2009
 Fertilizer Plant Experience
Canada

Configuration: (2) LM6000

Completed: December 2001
Fuel: Natural gas
Capacity: 80MW and 120 tonnes/hr steam
Benefits: 75% fuel efficient at design conditions

Dry low NOx combustion technology to minimize air emissions.

Source courtesy of TransCanada Energy

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October 2009
Pulp & Paper Experience
United States
Configuration: (2)LM6000-PC w/ steam turbine

Completed: October 2001

Fuel: Natural Gas

Capacity: >430,000 tons/yr

• 55% recycled old newsprint
• 45% wood fiber mix.
92 MW electricity from GTs with

Benefit: 25 percent reduction in energy costs

Plant reliability

Utilizes existing steam turbines to increase the total electrical output

from 20 MW to 130MW. .
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October 2009
Major Airports with GT Cogen Facilities
Toronto, Pearson Paris, Charles de Gaulle
2 x LM6000 1 x LM6000
London, Heathrow
1 x LM1600

 
  
New York, JFK
Osaka, Kansai
San Francisco 2 x LM6000
2 x LM2500
1 x LM2500


Kuala Lumpur, KLIA

2 x LM2500

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October 2009
Consider the possibilities

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October 2009