AUTOMATIC LUBRICATION

HD465-7
SPECIFICATION OF HD465-7

PUMP …………………………………………………………………….……….. HYDRAULIC PUMP, GRACO DYNASTAR 5:1

INJECTORS………………………………………………………………………….………………...……………….. GRACO GL-1

GREASE POINT ………………………..………………………………………………………………………………….. 35 POINT

HYDRAULIC INPUT ……………………………………………………………………………………….…..… PARKING BRAKE

HYDRAULIC INPUT PRESSURE ……………………………………………………………………….……….. 41 Bar / 600 Psi

GREASE OUTPUT PRESSURE ………………………………………………………………….…………… 138 Bar / 2000 Psi

GREASE TANK CAPACITY ………………………………….……………………………………………….………………. 41 kg

ELECTRICAL POWER ….…………………………………………………………………………………….…………..…. 24 Volt

DRAWING INSTALLATION

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INSTALLATION Grease Line

65 67
55
54 54

51

52 / 53 51

54

35

49 34
57 58 59
33
63 67
10 11 12 13 14 15 16 17 39 32
64
31

46 56
52 / 53 30

29
36 50
43 44 66
41 48 28

27
42
59
40
48 55
37
26
47
25
45
61 62 24 66

23

60 56
22
59
52 / 53 21
1 2 3 4 5 6 38 7 8 9
20
67
19

18

54

51

54 54

56 55
65 65 65
INSTALLATION Electrical System

58

..
RESET

TIME

Ignation Controller
Switch

61 60
Fuse

External
24V Battery Alarm

54 59

Pressure Level
Switch Switch
LIST OF COMPONENT

NO PART NUMBER DESCRIPTION QTY NO PART NUMBER DESCRIPTION QTY

1 HD101 HOSE ASSY. STEERING CYL. PIN LH 1 37 HD137 HOSE ASSY 1

2 HD102 HOSE ASSY. STEERING CYL. END LH 1 38 HD138 HOSE ASSY 1
3 HD103 HOSE ASSY. STEERING LINK PIN 1 39 HD139 HOSE ASSY 1
4 HD104 HOSE ASSY. STEERING LINK PIN 1 40 HD140 HOSE ASSY 1
5 HD105 HOSE ASSY. STEERING LINK PIN 1 41 HD141 HOSE ASSY 1
6 HD106 HOSE ASSY. STEERING LINKAGE (R) LH 1 42 HD142 HOSE ASSY 1
7 HD107 HOSE ASSY. STEERING LINKAGE (F) LH 1 43 HD143 HOSE ASSY. HYDRAULIC INPUT 1
8 HD108 HOSE ASSY. STEERING LINKAGE (M) LH 1 44 HD144 HOSE ASSY. HYDRAULIC RETURN 1
9 HD109 HOSE ASSY. FRONT SUSPENSION LH 1 45 HD145 HOSE ASSY GREASE SUPPLY 1
10 HD110 HOSE ASSY. FRONT SUSPENSION RH 1 46 HD146 HOSE ASSY GREASE DISCARD 1
11 HD111 HOSE ASSY. STEERING LINKAGE (R) RH 1 47 8-8-4CTX-S MALE TEE 1
12 HD112 HOSE ASSY. STEERING LINK PIN 1 48 8JTX-S MALE TEE 2
13 HD113 HOSE ASSY. STEERING LINK PIN 1 49 8-8CTX-S ADAPTER 1
14 HD114 HOSE ASSY. STEERING CYL. PIN RH 1 50 4-4FTX-S ADAPTER 1
15 HD115 HOSE ASSY. STEERING CYL. END RH 1 51 4CTX-S ADAPTER 35
16 HD116 HOSE ASSY. STEERING LINKAGE (M) RH 1 52 A2-4F3MX-S ADAPTER 16
17 HD117 HOSE ASSY. STEERING LINKAGE (F) RH 1 53 A2-4C3MX-S ADAPTER 19
18 HD118 HOSE ASSY. BODY HINGE PIN LH 1 54 3/8HP-S PLUG 6
19 HD119 HOSE ASSY. REAR SUSPENSION UPPER LH 1 55 6-6-8JTX-S ADAPTER 3
20 HD120 HOSE ASSY. DIFF. SUPPORT REAR LH 1 56 3/8FF-S ADAPTER 3
21 HD121 HOSE ASSY. DIFF. SUPPORT REAR LH 1 57 A2-6-6FTX-S ADAPTER 1
22 HD122 HOSE ASSY. DIFF. SUPPORT REAR LH 1 58 A2-8-12FTX-S ADAPTER 1
23 HD123 HOSE ASSY. REAR SUSPENSION LOWER LH 1 59 8-8CTX-S ADAPTER 3
24 HD124 HOSE ASSY. DIFF. SUPPORT FRONT LH 1 60 6602-8-8 NIPPLE 1
25 HD125 HOSE ASSY. HOIST CYL. LOWER LH 1 61 6C5OX-S ADAPTER 1
26 HD126 HOSE ASSY. HOIST CYL. UPPER LH 1 62 8-6C5OX-S ADAPTER 1
27 HD127 HOSE ASSY. HOIST CYL. UPPER RH 1 63 243159 PUMP 1
64 115124 PRESUURE SWITCH 1
28 HD128 HOSE ASSY. HOIST CYL. LOWER RH 1
65 114903 GL-1 INJECTOR 3 POINT 4
29 HD129 HOSE ASSY. DIFF. SUPPORT FRONT RH 1
66 114904 GL-1 INJECTOR 4 POINT 2
30 HD130 HOSE ASSY. REAR SUSPENSION LOWER RH 1 67 114905 GL-1 INJECTOR 5 POINT 3
31 HD131 HOSE ASSY. DIFF. SUPPORT REAR RH 1 68 115123 TIMER/CONTROLLER 1
32 HD132 HOSE ASSY. DIFF. SUPPORT REAR RH 1 69 244023 LEVEL INDICATOR 1
33 HD133 HOSE ASSY. DIFF. SUPPORT REAR RH 1 70 EXTERNAL ALARM 1
34 HD134 HOSE ASSY. REAR SUSPENSION UPPER RH 1 71 CONNECTOR 3
35 HD135 HOSE ASSY. BODY HINGE PIN RH 1
36 HD136 HOSE ASSY 1
UNIT INSTALLATION

INJECTOR 3-3-3 (LEFT SIDE) INJECTOR 5-3 (RIGHT SIDE)

PUMP - UPPER DECK MOUNTING INJECTOR 5-4-4-5 (BACK SIDE)

UNIT INSTALLATION

HD103 (3)

HD104 (4)

HD105 (5)

HD107 (7)

HD109 (9)

CONTROLLER/
TIMER (68)

HD101 (1)

HD102 (2)

HD106 (6)

HD108 (8)
UNIT INSTALLATION

HD110 (10)

HD114 (14)
HD115 (15)

HD117 (17)

HD116 (16)

HD112 (12)

HD113 (13)

HD111 (11)
UNIT INSTALLATION

HD127 (27)

HD126 (26)

HD135 (35)

HD118 (18)

HD119 (19)

HD134 (34)

HD125 (25)
HD124 (24)
HD120 (20)
HD133 (33)
HD132 (32)
HD121 (21)

HD122 (22)
HD131 (31)

HD130 (30)

HD123 (23)

HD129 (29)
HD128 (28)
UNIT INSTALLATION

PRESSURE SWITCH (64)

FLOW CONTROL

SOLENOID

PRESSURE REDUCING

GREASE DISCARD (46)

GREASE OUTPUT (25)

LEVEL INDICATOR (69)

GREASE REFILL (45)

HYDRAULIC INPUT (43)

HYDRAULIC RETURN (44)

 Typical Haul Truck Timer
 1/4 turn ball valve
– Convenient easy
shut down for
ease of
maintenance

• Compact Design  Rugged Design

– internal mount in cab – external mount next to
– convenient operator pump assembly
monitoring
 Fire-Ball 50:1 Pump
ModuleFire-Ball 50:1
highest performance pump
Sturdy lift ring

Bolt down lid/gasket

Option follower
plate/flex wiper
Large 90 lb (41 kg)
reservoir

Durable 12 gauge steel

Large 1/2” fill port -

Bolt hole pattern not shown here
same as competition
Operation of GL-1
Injector
System Operation

GL-1 Injectors Lubrication Controller

115123
114903

17
 Time-Control Performance
Features Alarm indicator
Operating mode
- pump on
- timer Low level
indicator

LED display
- time
- system set-up Manual cycle
- failure codes

Protection grade Programmable

IP55, Nema 12 set up menu

Compact
design
System Operation Animation

16
Product Components and Specifications

247444
Dyna-Star 10:1Pump Module Pump Module
Pump Module Technical Data
Regulated hydraulic 250 to 350 psi (17.0 to
pressure operating range 24.1 bar, 1.7 to 2.4
MPa)
Lubricant outlet pressure 2500 to 3500 psi (172
range to 241 bar, 17 tp 24
MPa)
Reservoir overflow port
1/2 inch npt
size
Reservoir fill port size 1/2 inch npt
Hydraulic inlet port size 3/8 inch nps swivel
Hydraulic tank line size 3/4 inch nps swivel
Lubricant outlet port size 0.5 inch nps swivel
Reservoir grease capacity 90 lbs.
Mounting holes for pump Six, 7/16 inch holes on
module 13 7/8 inch bolt circle
Reservoir diameter 12 3/4 inch (324 mm)
Pump module height 37 3/4 inch (959 mm)
12
See manual 312349 more
 Dyna-Star 10:1 Product Family - Phase One
247444 247443 247450
Pump Module Pump Pump

247538
Hydraulic 243170
Control Vent Valve

241486
Reservoir