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An Eight Step Process For Finding The Root Cause To A Failure

The document outlines an introduction and overview for a failure analysis training course. The course will cover managing failure analysis, metallurgy, principles of fractures, wear, and applying these concepts to components. It will take place over several days and include topics like identifying responsible parties for failures, common failure indicators, and the goal of repairing issues before failure occurs. The overall aim is to strengthen students' failure analysis abilities and improve customer effectiveness.

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hassan hamdy
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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50 views20 pages

An Eight Step Process For Finding The Root Cause To A Failure

The document outlines an introduction and overview for a failure analysis training course. The course will cover managing failure analysis, metallurgy, principles of fractures, wear, and applying these concepts to components. It will take place over several days and include topics like identifying responsible parties for failures, common failure indicators, and the goal of repairing issues before failure occurs. The overall aim is to strengthen students' failure analysis abilities and improve customer effectiveness.

Uploaded by

hassan hamdy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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www.dvd4arab.

com AFA I CHAPTER: Introduction

An Eight Step Process for Finding


the Root Cause to a failure

Service Training Malaga 1


www.dvd4arab.com AFA I

Course Overview

• Introduction
• Managing Failure Analysis
• Principles of Metallurgy
Monday
• Principles of Wear
• Principles of Fracture
• Visual Examination
• Application to Components Tue - Fri

Service Training Malaga 2


www.dvd4arab.com AFA I CHAPTER: Introduction

Service Training Malaga 3


www.dvd4arab.com AFA I CHAPTER: Introduction

Service Training Malaga 4


www.dvd4arab.com AFA I CHAPTER: Introduction

Course Purpose

1. Strengthen Failure Analysis


Ability

2. Improve Effectiveness with


customers

Service Training Malaga 5


www.dvd4arab.com AFA I CHAPTER: Introduction

Course Overview

1. Introduction
2. Managing Failure Analysis
3. Metallurgy
4. Principles of Fractures
5. Principles of Wear
6. Application to Components

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www.dvd4arab.com AFA I CHAPTER: Introduction

Who is the responsible Party

1. Factory

2. Dealer

3. Customer

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www.dvd4arab.com AFA I CHAPTER: Introduction

The Factory is responsible for

• Proper design of the product


• Strength and quality of material used
• Workmanship in production of the product
• Problem identification and correction

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The Dealer is responsible for

•Sales
•Service
•Proper application
•Problem identification

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The Customer is responsible for

•Operation
•Maintenance
•Proper application
•Assist in Problem identification

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www.dvd4arab.com AFA I CHAPTER: Introduction

Indicators

• Unusual Sounds • Hard Starting


• SOS Results • High or Low Exhaust –
• Exhaust Smoke Coolant temperature
• • Oil Seal Leaks/Blow-by
Vibration
• • Coolant Loss
Oil Consumption
• • Short Component Life
Fuel Consumption
• • Other
Low Power

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Our Goal is:

Repair Before Failure

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www.dvd4arab.com AFA I CHAPTER: Introduction

Challenge

• What Caused the Problem


• Best Corrective Action

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