G. S.
Mandal's
Maharashtra Institute of Technology, Aurangabad
Department of Electrical Engineering
Academic Year (2019-20)
Intern name: Jagruti Deepak Desale.
Class & Roll no.: B.Tech (49).
Company name: Larsen & Toubro, Ahmednagar.
Department name: Switchgear Design & Development Center(SDDC),ASW.
Location:A9, A10, Renukanagar, MIDC, Ahmednagar, Maharashtra 414111.
Mentor name: Mr. Ram Anvekar Submitted to: Prof.K.T.Mahamuni
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INTRODUCTION
• Ahmednagar Switchgear Works (ASW),
inaugurated in March 1984, has evolved into
a growth centre for the electrical and
automation business of L&T.
• This campus houses factories of two
business units – Electrical Standard Products
(ESP) on 157430 sq. m. and Electrical
Systems & Equipment (ESE) on 126781 sq.
m. amid a vast expanse of greenery.
• These factories manufacture a host of low
and medium voltage switchgear products and
customised electrical systems. They also
incorporate a tool manufacturing module.
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HISTORY OF COMPANY
Larsen & Toubro originated from a company
founded in 1938 in Mumbai by two Danish
engineers, Henning Holck-Larsen and Soren
Kristian Toubro.
Ahmednagar Switchgear Works (ASW),
inaugurated in March 1984, has evolved into a
growth center for the electrical and automation
business of L&T.
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Products Manufactured at L & T ASW -
Low Voltage Products :
• Air Circuit Breakers
• C-line Changeover Switch
• Contactors
• Final Distribution Products (MCB, RCCB, RCBO, DBs)
• Motor Protection Circuit Breakers
• Moulded Case Circuit Breakers
• Panel Accessories
• Starters & Submersible Controllers
• Thermal overload relays
• Switch-Disconnector-Fuse
• Switches & Sockets
• Medium Voltage Products : -Vacuum circuit breaker
-Vacuum contactor unit
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Air circuit breaker Moulded case circuit breaker
Contactor Thermal overload relay
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C-line Changeover Switch Panel accessories
Motor protection circuit breaker Final distribution product
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WORK AT L & T-
I was reporting at Switchgear Design & Development Center(SDDC) department
L & T,ASW.
SDDC dept. is responsible for design of the products. They provide all the drawings,
release the component list and pass it to the engineering dept.
According to customer demand or due to problems occurred change in design is carried out
and accordingly new design is implemented.
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CONTACTOR
A contactor is an electrically controlled switch used for
switching an electrical power circuit.
A contactor is typically controlled by a circuit which
has a much lower power level than the switched circuit.
Type of the Contactors
•MK Contactor
•ML Contactor
•MN Contactor
•MNX Contactor
•MO Contactor
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Type of MO Contactors
•Frame 1 : 25A – 45A
•Frame 2 : 50A – 70A
•Frame 3 : 80A – 110A
Types of the MNX contactor
•Frame 1: 9A - 22A
•Frame 2: 25A – 40A
•Frame 3: 50A – 80A
•Frame 4: 95A – 140A
•Frame 5: 185A – 250A
•Frame 6: 300A – 650A
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Top cover
Front Housing Arc Chute
Top Bridge
Moving Contact
Side Add on
Block
Fixed Contact
Side cover
Rear Housing
Din rail
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Top Add on block
Top cover
Bridge
Front Housing
Moving
Magnet Side Cover
Fixed
Magnet
Side add on block
Coil
Assembly
Rear Housing
Din rail
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BRIDGE
• A bridge is a moving part that has to house all the other moving parts of the contactor.
• It houses the moving magnet, moving contacts, and the contact springs
ELECTRO MAGNET
• Fixed magnet:-The fixed magnet is clamped to the base plate of the housing. It has a pair of
shading rings at the pole faces. These rings are provided to cut the flux produced by the coil, while
the circuit is cut-off.
• Moving magnet:-This magnet is pushed against a rubber pad (in the bridge) by a pin passed
through it and the bridge. It moves along with the bridge assembly, when the coil is energized and
the two magnets attract each other.
HOUSING SYSTEM
• The housing of the contactor is made of insulating materials like thermostats, thermoplastics.
• The front housing comprises of the fixed contacts, moving contacts, moving magnet, contact
springs and bridge. The rear housing has the fixed magnet and the coil.
• Generally thermoplastic is used for rear housing as it is mechanically strong. Thermostat can be
used for front housing because of its better thermal properties.
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SOFTWARE USE
SAP SOFTWARE
A German software company
whose product allow businesses to
track customer and business
interaction
CREO SOFTWARE
For design purpose engineers use CREO
4.0 PTC software.
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WORK DETAILS
Create Purchase order
(PO),Test requisition no.
Using SAP Software.
Edit Bill Of Material
(BOM) of product.
Do Type test on product .
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WEEKLY REPORT
Date
Week No. Weekly Report /About the work done
From To
(i) Conducted an Induction programme
by Design Department.
1 12/1/2020 18/1/2020
(ii) Introduced about product like conatctor ,relay.
(ii)Visit to MCB prodcution line.
(i) Introduced about a calibration test of
relay product.
2 20/01/2020 25/01/2020
(ii) Visit to PMR(Permanent Magnet Relay)
production line.
(i) Introduced about the SAP software.
(ii) Created an excel sheet for ML 1.5,ML 2
3 27/01/2020 1/2/2020
Contactor from BOM(Bill Of Material) in SAP.
(iii) Observed a calibration test of relay.
(i) Conducted a calibration test of relay.
4 3/2/2020 8/2/2020 (ii) Created excel sheet for ML 3,ML 4 contactor
for RoHS checking from SAP software.
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(i) Created print request for contactor of ML series
through SAP software.
5 10/2/2020 15/02/2020 (ii) Created a request for RCBO samples for
Short circuit lab through SAP software.
(iii) Introduced about CREO software.
(i) Observed a Calibration test of RCBO samples.
(ii) Downloaded a drawing sheets of MO series
6 17/02/2020 22/02/2020 components through SAP software.
(iii) Calculated before test PUV & DOV of
MO 45 contactor for TR & HR test.
(i)Visit to vendors for development
of contactor.
7 24/02/2020 29/02/2020 (ii) Practiced a design of parts in CREO software.
(iii) Edited a design of contactor label in
COREL software .
(i)Created Purchase order no. of products in
SAP software.
8 2/3/2020 7/3/2020 (ii) Created TCN (Temporary Change No.) in SAP Software.
(iii) Downloaded a parts & create assembly of contactor
in CREO software.
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(i)Replaced fixed magnets of MO frame 2 for testing.
(ii)Filled test revaluation of RCBO sample products in SAP software.
(iii)Created purchase order no. of contactor products for TR test, HV test
& post HV test.
9&10 9/3/2020 (iv)Checked humming of control contactor for development.
19/3/2020 (v)Edited Bill of Material (BOM) of products in SAP software.
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LARSEN & TOUBRO
CERTIFICATE
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LOCKDOWN ACTIVITIES
1) Completed E-Learning program on INDUCTION MOTOR of TATA STEEL
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2) Completed E-Learning program on PLC’s of TATA STEEL
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3) Completed E-Learning program on TRANSFORMER of TATA STEEL
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Thank You...!!!
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