Introduction to PLC Systems
Introduction to PLC Systems
PLC-101
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WELCOME MESSAGE
Master the art of building intelligent machines by learning the latest
technologies of automation. Equip yourself with Engineering software
[Simhydraulics and Simpneumatics] and become a contributor in the
field..
Natnael Kebede
COURSE DESCRIPTION
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This course is about an overview introduction to PLC. The key components of PLC system and architecture are
the foundations of the course.
ENJOY!!
INTRODUCTION
PLC- 101
What is PLC?
• A Programmable Logic Controller (PLC) is an electronic device that takes input from the plant / machine via sensors and
transmitters, executes the logic programmed in its memory and generates the useful outputs on actuators to control plant /
machine.
• Any industrial machine or plant are being controlled by control and power circuits located at control and power panels
respectively.
• Before the invention of the PLC, control circuits were designed using hardwired relay logic. Hardwired relay logic has many
disadvantages as compared to PLC logic.
• It was developed to offer same functionality as the existing relay logic system.
Why PLC?
PLC is needed so as to have the following tasks:
6. To give the programming environment(ladder logic , SFC etc.) which is even simpler than
the basic C.
7. In the industries, PLC may help to get the reduction in manpower and wastage of raw
materials.
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PLC Architecture
PLC Arcihtecture
Good Bye!
Thanks for coming!
• In many locations all prime movers are electrical. Rotary motions can be provided
by simple motors, and linear motion can be obtained from rotary motion by devices
such as screw jacks or rack and pinions. Where a pure force or a short linear stroke
is required a solenoid may be used (although there are limits to the force that can
be obtained by this means).
An Electrical system
• With an electrical system we have three basic choices; a solenoid, a
DC motor or the ubiquitous workhorse of industry, the AC induc-
tion motor. Of these, the solenoid produces a linear stroke directly
but its stroke is normally limited to a maximum distance of around
100 mm.
• Both DC and AC motors are rotary devices and their out-
puts need to be converted to linear motion by mechanical devices
such as worm screws or rack and pinions. This presents no real
problems; commercial devices are available comprising motor and
screw.
• The choice of motor depends largely on the speed control
requirements. A DC motor fitted with a tacho and driven by a
thyristor drive can give excellent speed control, but has high maintenance
requirements for brushes and commutator.
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An Electrical system
• With an electrical system we have three basic choices; a solenoid, a
DC motor or the ubiquitous workhorse of industry, the AC induc-
tion motor. Of these, the solenoid produces a linear stroke directly
but its stroke is normally limited to a maximum distance of around
100 mm.
• Both DC and AC motors are rotary devices and their out-
puts need to be converted to linear motion by mechanical devices
such as worm screws or rack and pinions. This presents no real
problems; commercial devices are available comprising motor and
screw.
• The choice of motor depends largely on the speed control
requirements. A DC motor fitted with a tacho and driven by a
thyristor drive can give excellent speed control, but has high maintenance
requirements for brushes and commutator.
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An Electrical system
• An AC motor is virtually maintenance free, but is essentially a
fixed speed device (with speed being determined by number of
poles and the supply frequency). Speed can be adjusted with a vari-
able frequency drive, but care needs to be taken to avoid overheating
as most motors are cooled by an internal fan connected directly to the
motor shaft. We will assume a fixed speed raise/lower is required, so
an AC motor driving a screwjack would seem to be the logical
choice.
An Electrical system
• Neither type of motor can be allowed to stall against an end of
travel stop, (this is not quite true; specially-designed DC motors,
featuring good current control on a thyristor drive together with an
external cooling fan, c a n be allowed to stall), so end of travel limits
are needed to stop the drive.
• We have thus ended up with the system shown in Figure 1.1 comprising a
mechanical jack driven by an AC motor controlled by a reversing starter.
Auxiliary equipment comprises two limit switches, and a motor overload
protection device. There is no practical load limitation provided screw/gearbox
ratio, motor size and contactor rating are correctly calculated.
An Electrical system
An Hydraulic system
• The maximum force available from the cylinder depends on fluid
pressure and cross sectional area of the piston. This is discussed
further in a later section but, as an example, a typical hydraulic
pressure of 150 bar will lift 150 kg cm -2 of piston area. A load of
2000 kg could thus be lifted by a 4.2cm diameter piston.
• The system requires a liquid fluid to operate; expensive and messy and, conse-
quently, the piping must act as a closed loop, with fluid transferred
from a storage tank to one side of the piston, and returned from the
other side of the piston to the tank. Fluid is drawn from the tank by
a pump which produces fluid flow at the required 150 bar.
An Hydraulic system
• Such high pressure pumps, however, cannot operate into a dead-end load
as they deliver constant volumes of fluid from input to output ports for each
revolution of the pump shaft. With a dead-end load, fluid pressure rises
indefinitely, until a pipe or the pump itself fails. Some form of pressure
regulation, as shown, is therefore required to spill excess fluid back to the tank.
• Cylinder movement is controlled by a three position changeover
valve. To extend the cylinder, port A is connected to the pressure
line and port B to the tank. To reverse the motion, port B is con-
nected to the pressure line and port A to the tank. In its centre posi-
tion the valve locks the fluid into the cylinder (thereby holding it in
position) and dead-ends the fluid lines (causing all the pump output
fluid to return to the tank via the pressure regulator)
An Hydraulic system
• There are a few auxiliary points worthy of comment. First, speed
control is easily achieved by regulating the volume flow rate to the
cylinder (discussed in a later section). Precise control at low speeds
is one of the main advantages of hydraulic systems.
• Second, travel limits are determined by the cylinder stroke and
cylinders, generally, can be allowed to stall at the ends of travel so
no overtravel protection is required.
• Third, the pump needs to be turned by an external power source;
almost certainly an AC induction motor which, in turn, requires a
motor starter and overload protection.
• Fourth, hydraulic fluid needs to be very clean, hence a filter is
needed (shown in Figure 1.2b) to remove dirt particles before the
fluid passes from the tank to the pump.
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An Hydraulic system
An Pneumatic system
• The basic actuator is again a cylinder, with maximum force on the shaft being
determined by air pressure and piston cross sectional area.
• Operating pressures in pneumatic systems are generally much lower than those
in a hydraulic systems; 10 bar being typical which will lift 10 kg cm -2 of piston
area, so a 16 cm diameter piston is required to lift the 2000 kg load specified in
the previous section.
An Pneumatic system
• The basic actuator is again a cylinder, with maximum force on the shaft being
determined by air pressure and piston cross sectional area.
• Operating pressures in pneumatic systems are generally much lower than those
in a hydraulic systems; 10 bar being typical which will lift 10 kg cm -2 of piston
area, so a 16 cm diameter piston is required to lift the 2000 kg load specified in
the previous section.
An Pneumatic system
• The valve delivering air to the cylinder operates in a similar way
to its hydraulic equivalent. One notable difference arises out of the
simple fact that air is free; return air is simply vented to atmosphere.
• Air is drawn from the atmosphere via an air filter and raised to
required pressure by an air compressor (usually driven by an AC
motor). The air temperature is raised considerably by this compressor. Air also
contains a significant amount of water vapor.
• Before the air can be used it must be cooled, and this results in the formation of
condensation So, the air compressor must be followed by a
cooler and air treatment unit.
An Pneumatic system
• Hydraulic systems require a pressure regulator to spill excess
fluid back to the tank, but pressure control in a hydraulic system is
much simpler. A pressure switch, fitted to the air reservoir, starts the
compressor motor when pressure falls and stops it again when pressure reaches
the required level.
.
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An Pneumatic system
Comparison of Electrical,
Hydraulic and Pneumatic
systems
Comparison of Electrical,
Hydraulic and Pneumatic
systems
Preventive Modular
• Established time frames for periodic maintenance based on
mentenace integration
cycles, number of pieces run or other dynamic conditions can • Modular integration-Standardized smart
easily be monitored and reported to any IoT connected device, robot modules make integration into
such as a work station, tablet or mobile phone, allowing teams multiple axes or multiple machines a natural
to proactively keep equipment running at peak efficiency. and easy process.
and IoT
Similar technology in
connectivity, control and
automation are found
throughout industrial
applications, including
motion. Internet enabled
machines can deliver new
levels of flexibility,
performance and cost
advantages.
Complex technical systems designed to solve problems tend to be a combination of mechanical, electric,
fluid, power, and thermodynamic parts with hardware in digital and analog form coordinated by complex
software.
Typical mechatronic systems gather data and information from their technical environment using sensors.
The integration within a mechatronic system is performed through the combination of hardware
(components) and software (information processing).
The mechatronic design methodology is concerned not only with producing high-quality products but with
maintaining them as well, an area referred to as life cycle design. Several important life cycle factors are
described below.
Project
Modelling
manegment
Designing Analyzing
• Numerical methods for
constrained optimization of • Numerical methods for
performance functions based frequency domain, time
on model parameters and domain, and complex domain
signals. Monte Carlo type design
capability is also desirable.
Generating Real-Time
Code Interface
Embedded
Simulation Processer
• Numerical methods for solving interface • The embedded processor
models containing differential, resides in the final products,
discrete, hybrid, partial, and and this feature provides
implicit nonlinear se well as communication between it
linear equations. Must have a and the computer-aided
lock for real-time operation prototyping environment. This
and be capable of executing is called a full system
faster than real time. prototype.
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Why Math-lab?
.
The most time-consuming part of Mechatronic system design is the checking of the system performance
by analysis with each adjustment of the parameters. The designer should use MATLAB
or other available computer package to avoid much of the numerical drudgery necessary for this
checking. Modeli
ng
Analysis
Code
genera
tion
Real
time
interfa
ce
Design
Embedd
ed
process
or
Mathem
interfac
aticale
simulati
on
Why Solidworks?
.
SOLIDWORKS is a very productive 3D CAD software tool, with its integrated analytical tools and design
automation to help stimulate physical behaviour such as kinematics, dynamics, stress, deflection,
vibration, temperatures or fluid flow to suit all types of design.
Blue
Print
Generati
onProduct
Design
Hardwar
e Export
STL file
Estheti
cs
Design
Hardw
are
Design
PCB
Design
Motion
Simulati
on
Why V-rep?
.
V-REP is the perfect tool for fast prototyping and verification, remote monitoring, fast algorithm
development, robotics related education, and simulation of factory automation systems. A V-REP plug-in
was specifically developed to allow an intuitive, easy and realistic Khepera robot simulation.
Code
Visual
Blocks
operatio
n
simulati
onCode
genera
Real
tion
time
interf
ace
ROS
Node
Embedd
ed
process
or
interfac
Templat
ee
systems
At the end of the training, trainees are expected to go through the following process to design and
build a prototype of a mechatronic system.
Solidworks
simulation
Solidworks Solidworks
Model Analysis V-
Case study
Conceptual R Build
Documentation
design prototype
E
Mathematical
Mathlab Analysis
P
model [matlab]
Mathlab
simulation
PROJECTS
Hands-on learning projects
STEWART
Mobile Vehicle
PLATFORM
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PROJECTS
Hands-on learning projects
STEWART
Mobile Vehicle
PLATFORM
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.
Project Robot arm
Project Description
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Wolf Company | Presentationby humans. its supply
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91
Project Domains
1. Mechanical Engineering.
2. Electrical/electronics Engineering.
Project Streams
3. Software development.
Mechanica Electrical
l Engineeri
Engineerin ng
g
Software
Engineering
Wolf Company | Presentation
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.
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Comments on Transfer Function. The applicability of the concept of the transfer function is limited to
linear, time-invariant, differential equation systems. The transfer function approach, however, is
extensively used in the analysis and design of such systems. In what follows, we shall list important
comments concerning the transfer function. (Note that a system referred to in the list is one described
by a linear, time-invariant, differential equation.)
Block Diagrams. A block diagram of a system is a pictorial representation of the functions performed by
each component and of the flow of signals. Such a diagram depicts the interrelationships that exist
among the various components. Differing from a purely abstract mathematical representation, a block
diagram has the advantage of indicating more realistically the signal flows of the actual system.
The output of the block, C(s) in this case, is obtained by multiplying the transfer function G(s) by the
input to the block, E(s).Any linear control system may be represented by a block diagram consisting of
blocks, summing points, and branch points.
A dynamic system consisting of a finite number of lumped elements may be described by ordinary
differential equations in which time is the independent variable. By use of vector-matrix notation, an
nth-order differential equation may be expressed by a first order. vector-matrix differential equation. If
n elements of the vector are a set of state variables, then the vector-matrix differential equation is a
state equation. In this section we shall present methods for obtaining state-space representations of
continuous-time systems.
MATLAB is quite useful to transform the system model from transfer function to state space, and vice
versa. We shall begin our discussion with transformation from transfer function to state space.
[A,B,C,D] = tf2ss(num,den)
will give a state-space representation. It is important to note that the state-space representation for any
system is not unique. There are many (infinitely many) state-space representations for the same system.
The MATLAB command gives one possible such state-space representation.
MATHEMATHICAL MODELLING
MEHANICAL SYSTEMS AND ELECTRICAL SYSTEM
The fundamental law governing mechanical systems is Newton’s second law. This apply this to
various mechanical systems and derive transfer function models and state-space models.
The basic laws governing electrical circuits are Kirchhoff’s laws The transfer-function models and
state-space models of various electrical circuits and operational amplifier systems that may appear in
many control systems.
.
MATHEMATHICAL MODELLING
MEHANICAL SYSTEMS
The fundamental law governing mechanical systems is Newton’s second law. This apply this to
various mechanical systems and derive transfer function models and state-space models.
This section first discusses simple spring systems and simple damper systems. Then we derive
transfer-function models and state-space models of various mechanical systems.
MATHEMATHICAL MODELLING
MEHANICAL SYSTEMS
MATHEMATHICAL MODELLING
ELECTRIC SYSYTEMS
LRC Circuit. Consider the electrical circuit shown in Figure 3–7. The circuit consists of an inductance
L (henry), a resistance R (ohm), and a capacitance C (farad).
Applying Kirchhoff’s voltage law to the system, we obtain the following equations:
OVERVIEW
• With the Arduino board, you can write programs and create interface circuits
to read switches and other sensors, and to control motors and lights with
very little effort.
• It can used for plenty of professional purposes.
• Perfect way to kill TIME as a hobby.
Arduino Hardware
• The Duemilanove board features an Atmel ATmega328 microcontroller.
• operates at 5 V.
• 2 Kb of RAM.
• 32 Kb of flash memory .
• 1 Kb of EEPROM.
• The clock speed is 16 MHz,
• executes about 300,000 lines of C source code per second.
• 14 digital I/O pins and 6 analog input pins.
• USB connector for talking to the host computer
• DC power jack for connecting an external 6-20 V power source.
• Headers are provided for interfacing to the I/O pins using 22 g solid wire or header connectors.
Arduino Hardware
Digital I/O
Ground
Vref Pins LED on
Reset
Button
USB
PORT
CLOCK
External Atmega
power Microcontroller
3.3V Analog
5V Gnd
input Pins
Arduino Programing
Why Mechatronics?
Mechatronic engineers integrate precision mechanical engineering with electronics,
computer systems, and advanced controls, to design and construct products and processes.
Micro scale sensor and actuator technologies are developed and applied to create intelligent
consumer products.
Using mechatronic solution increases reliability. Mechanical designs get damaged over time
whereas mechatronic design is more reliable. An example is the odometer present in the
cars.
Studying mechatronic has a good career scope. The demand of nanotechnology, bio
mechatronics, and robotics in increasing day by day in developing countries.
Why Mechatronics?
Mechatronics is important because it enhances functionality and features.
It brings more efficiency. Mechatronics adds intelligence to design of the system, by which
efficiency of the system improves.
It reduces cost. Mechanical solutions are expensive when compared to mechatronics solutions,
which lowers cost.
A mechatronic solution improves design time, product size and reliability. It is also more user-
friendly and safer to use.
Mechatronic uses microcontroller, by which precision, position, speed, flow rate, and variables can
be controlled.
Less space-By building the driver, controller and amplifier into a smart motor, less panel space is needed,
which saves material, time, labor and overall cost.
Simplified wiring-Combining the driver, controller and amplifier means fewer sensors are needed,
especially when an encoder is used, fewer I/O connections, and a less complicated wiring schemes.
Reduced troubleshooting-With fewer components and less wire connections, the job of tracing down
problems that may arise is greatly reduced.
Modular integration-Standardized smart robot modules make integration into multiple axes or multiple
machines a natural and easy process.
Automated adjustment-Switching a packaging or assembly line to a different size or part can become
automated and “recipe driven,” increasing manufacturing flexibility and speed. Such adjustments eliminate
time consuming manual changes.
Maximized uptime-Real-time monitoring of temperatures, friction, motor torque and other performance
related data can be routed to a mobile device allowing operators, maintenance or engineers to proactively
handle issues related to maximizing machine uptime.
OUR PROCESS
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TIMELINE
Course outline
Week ONE
1995
1990
ABOUT US
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THANKS
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YOUR
FRIEND SATISFACTION AWESOME PICTURES
VINCE LOMBARDI
PRESIDENT & CO-FOUNDER
MARIO ANDRETTI
PRESIDENT & CO-FOUNDER
MY PROFILE
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Aw a r d s o f N Y 2 0 1 5 ALL MY LIFE C re a t i v e L i o n L L C
Diego Capone Re l e a s e d 1 9 9 8 May 2006 – June 2009
P a r i s M o d a We e d HOPE Aw e s o m e M e d i a
John Carson Re l e a s e d 2 0 1 0 July 2010 – Present
R U N AWAY
Re l e a s e d 2 0 1 8
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93 % 95 %
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01
RESEARCH
02
MARKETING
03
BRANDING
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GRAPHIC DESIGN
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EMAILING
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MARKETING
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BRANDING
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EMAILING
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I’m Andrew
Senior VP
OR WHO I AM AND WHAT I DO
OUR TEAM
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Project
2017 Works
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OUR PROJECTS
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MASONRY
LEFT LAYOUT
MASONRY
RIGHT LAYOUT
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2017 Works
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2017 Works
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G R E AT T I M E S
TRAVELING IS LIFE NEWS
FROM THE WORLD
ABOUT US
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All
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IPHONE 6
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App 2017
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FUNCTION ELEMENT
Frequently, your initial font Frequently, your initial font
choice is taken out choice is taken out
MOUNTAIN CHART
Modern and Minimal Presentation Template
SOMETHING 35
15
SOMETHING
10
UNITED STATES
Modern and Minimal Presentation Template
When selecting a typeface for body text, your primary concern should
be readability. Don’t concern yourself with personality at this stage.
I’m of the school of thought that believes that you’re better off
mastering a few typeface.
WHITE PEOPLE
65 %
BLACK PEOPLE
93 %
HISPANIC PEOPLE
57 %
WORLDWIDE MAP
Modern and Minimal Presentation Template
GERMANY MAP
Modern and Minimal Presentation Template
When selecting a typeface for body text, your primary concern should
be readability. Don’t concern yourself with personality at this stage.
I’m of the school of thought that believes that you’re better off
mastering a few typeface.
WHITE PEOPLE
65 %
BLACK PEOPLE
93 %
HISPANIC PEOPLE
57 %
CANADA MAP
Modern and Minimal Presentation Template
When selecting a typeface for body text, your primary concern should
be readability. Don’t concern yourself with personality at this stage.
I’m of the school of thought that believes that you’re better off
mastering a few typeface.
WHITE PEOPLE
65 %
BLACK PEOPLE
93 %
HISPANIC PEOPLE
57 %
UNITED KINGDOM
Modern and Minimal Presentation Template
When selecting a typeface for body text, your primary concern should
be readability. Don’t concern yourself with personality at this stage.
I’m of the school of thought that believes that you’re better off
mastering a few typeface.
WHITE PEOPLE
65 %
BLACK PEOPLE
93 %
HISPANIC PEOPLE
57 %
EUROPE MAP
Modern and Minimal Presentation Template
When selecting a typeface for body text, your primary concern should
be readability. Don’t concern yourself with personality at this stage.
I’m of the school of thought that believes that you’re better off
mastering a few typeface.
WHITE PEOPLE
65 %
BLACK PEOPLE
93 %
HISPANIC PEOPLE
57 %
FRANCE MAP
Modern and Minimal Presentation Template
When selecting a typeface for body text, your primary concern should
be readability. Don’t concern yourself with personality at this stage.
I’m of the school of thought that believes that you’re better off
mastering a few typeface.
WHITE PEOPLE
65 %
BLACK PEOPLE
93 %
HISPANIC PEOPLE
57 %
Frequently, your initial font choice is taken out of your awesome hands also we are companies often specify a typeface, or even a set of fonts, part of their brand guides
However, if you a great Frequently, your initial font choice is taken out of your hands; companies often specify a typeface, or even a set of fonts when selecting a
typeface for body text, your primary concern should be readability. Don’t concern yourself with personality at this stage. I’m of the school of thought that believes that
you’re better off mastering your primary concern should be readability. Don’t concern yourself with personality at this stage. I’m of the school of thought that believes
that Frequently, your initial font choice is taken out of your awesome hands also we are companies often specify a typeface, or even a set of fonts, part of their brand
guides However, if you a great Frequently, your initial font choice is taken out of your hands; companies often specify a typeface, or even a set of fonts when selecting a
typeface for body text, your primary concern should be readability. Don’t concern yourself with personality at this stage. I’m of the school of thought that believes that
When selecting a typeface for body text, your primary concern should be readability. Don’t concern yourself typeface for body text, your primary concern should be
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Frequently, your initial font choice is taken out of your awesome hands also
we are companies often specify a typeface, or even a set of fonts, part of their
When selecting a typeface for body text, your primary concern should be
brand guides However, if you a great Frequently, your initial font choice is
readability. Don’t concern yourself with personality at this stage. I’m of the
taken out of your hands; companies often specify a typeface, or even a set of
school of thought that believes that you’re better off mastering a few typefaces
fonts.
frequently, your initial font choice is taken out of your awesome hands also we
are companies often specify a typeface, or even a set of fonts, part of their
When selecting a typeface for body text, your primary concern should be brand guides However, if you a great Frequently, your initial font choice is
readability. Don’t concern yourself with personality at this stage. I’m of the taken out of your hands; companies often specify a typeface, or even a set of
school of thought that believes that you’re better off mastering a few fonts.
typefaces.
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typeface, or even a set of fonts when selecting a typeface, or even a set of fonts when selecting a typeface, or even a set of fonts when selecting a
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should be readability. Don’t concern yourself should be readability.
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of thought that believes that you’re better off When selecting a typeface for body text, your
mastering your primary concern should be primary concern should be readability. Don’t
readability. concern yourself
CREATIVE LAYOUTS
WOLF & CO
MINIMAL AND MODERN PRESENTATION
CONTACT US www.yourcompanyname.com
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40 Votes
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40 Votes
40 Votes
40 Votes
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40 Votes 40 Votes
40 Votes
Wolf Company | Presentation
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