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Section 1A - Floormap3Di System Overview - Rev 1

This document outlines a training course for the Floormap3Di system, which uses magnetic flux leakage and surface topology air-gap reluctance technology to map above-ground storage tank floors and provide top and bottom defect discrimination. The training course aims to provide technicians with knowledge of operating, maintaining, and understanding the limitations of the Floormap3Di system, which uses a magnetic flux leakage scanner to detect and size indications on tank floors between 5mm and 12mm thick. The course covers the system components, setup, scanning, data analysis, and intended uses and users of the Floormap3Di system.

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Technical A-Star Testing & Inspection Malaysia
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102 views

Section 1A - Floormap3Di System Overview - Rev 1

This document outlines a training course for the Floormap3Di system, which uses magnetic flux leakage and surface topology air-gap reluctance technology to map above-ground storage tank floors and provide top and bottom defect discrimination. The training course aims to provide technicians with knowledge of operating, maintaining, and understanding the limitations of the Floormap3Di system, which uses a magnetic flux leakage scanner to detect and size indications on tank floors between 5mm and 12mm thick. The course covers the system components, setup, scanning, data analysis, and intended uses and users of the Floormap3Di system.

Uploaded by

Technical A-Star Testing & Inspection Malaysia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Floormap3Di

Product Training Course

Improving Inspection Through Technology


Floormap3Di Training Course
 Aim
 To provide technicians a working knowledge in the operation,
maintenance and limitations of the Floormap3Di system.
 Objectives
 Outline the technology used by the system.
 Recognise system and inspection and limitations.
 Identify the requirements for a successful inspection.
 Discuss the components and maintenance of the system.
 Establish how to prepare the system for an inspection.
 Demonstrate efficient operation of the system.
 Evaluate the captured data and generate a report.

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Floormap3Di Training Course
 Agenda
 Section 1 – System Overview.
 Section 2 – MFL and STARS technology.
 Section 3 – MFL Tank Floor Inspection.
 Section 4 – Scanner components and maintenance.
 Section 5 – Inspection setup and calibration.
 Section 6 – Scanning of a tank floor.
 Section 7 – Data Analysis and Reporting.

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Floormap3Di System Overview
 What is the Floormap3Di?
 Motor driven Magnetic Flux Leakage (MFL) Scanner.
 Incorporates Surface Topology Air-gap Reluctance (STARS)
technology.
 Purpose of the Floormap3Di.
 A mapping scanner for above ground storage tank (AST) floors.
 Provides top and bottom defect discrimination.
 Enhanced probability of corrosion detection.
 Advanced defect sizing and classification tools.

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Floormap3Di System Overview
 Components of the Floormap3Di system:
 MFL300 mechanical chassis.
 Data Acquisition Software and Desktop Analyser (licenced).
 Silverwing Inspection Mapping Software (SIMS) (licenced).

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Floormap3Di System Overview
 Video of the Floormap3Di

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Floormap3Di System Overview
 Intended Use
 Flat ferrous inspection surfaces between 5mm [3/16inch] to
12mm [1/2inch] in thickness for sizing.
 A coating thickness of no greater than 6mm [1/4inch].
 Be free of excess rust, scale, ferrous debris, oil, ice, frost.
 Operating temperature from -30oC to 55oC [-22oF to 131oF].
 Intended User
 Persons not fitted with a ICD and without limitations in the
physical abilities of upper and lower limbs or sight.
 Persons who has undergone manufacturer equipment training.
 Understand MFL technique and its limitations.
 Undergone other specific safety training related to storage tank
inspection.
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Floormap3Di System Overview
 Floormap3Di scanner performs two functions:

Detection of indications Sizing of indications


 Sizing of indications is based on estimated percentage loss (EPL).
 EPL is corrosion depth relative to plate thickness.
 EPL results are based upon the calibration curve.
 A calibration provides a relationship between the quantity of
leakage field for a given volume loss at a known depth.

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