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Design Objective QM

The document compares different machine condition options for a conveyor system based on specifications around cost, reliability, and maintainability. It evaluates three options: 1) a manual setting system using a potentiometer that results in fluctuating speeds and high costs; 2) a semi-automatic system using selector switches that provides finer tuning but still relies on human intervention; and 3) a fully automated smart system that automatically sets conveyor speed based on item codes, allows for fault detection and logging of data for predictive maintenance, and has the lowest costs and highest reliability.

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Andrian Fathurohman Permana
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68 views2 pages

Design Objective QM

The document compares different machine condition options for a conveyor system based on specifications around cost, reliability, and maintainability. It evaluates three options: 1) a manual setting system using a potentiometer that results in fluctuating speeds and high costs; 2) a semi-automatic system using selector switches that provides finer tuning but still relies on human intervention; and 3) a fully automated smart system that automatically sets conveyor speed based on item codes, allows for fault detection and logging of data for predictive maintenance, and has the lowest costs and highest reliability.

Uploaded by

Andrian Fathurohman Permana
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Objective Design Standard

Specifications
Fulfil the requirements, Good
Performance
Cost
Low Initial & Operating Cost, Faster
Reliability ROI, Faster Delivery

Robust Design, Reliable system, Safe


& Secure, Improve Quality
Maintainability
Reduce repair time, reduce preventive
time and easy to change parts
Determining the Solutions
No Machine Condition Subject Specification Cost Reliability Maintainability QA Level

Manual Setting Conv. Speed Manual / Coarse Tuning, Fluctuated Material NG Human skill Difficult to tune the
via Potentiometer Human Change Cost & Failure dependent. conveyor speed into the
NG Cost right parameter
1 C
Manual / Random Inspection, Sampling NG Cost in Human
No Sensor for Labeling Can Human Inspection Customer Inspection -

Setting Conv. Speed via Manual / Fine Tuning, Reduce NG Slightly Human
Selector Switch Human Limited Selection cost, Intervention Difficult to change setting

2 B
Machine
Auto / Auto Inspection,
Sensor for Labeling Can No NG cost Inspection No record,
Machine 100% Inspection Good Reliability

Good Reliability,
Auto Setting Conv. Speed Auto / Auto Setting with Item Code & Reduce Improve stability Can acquire fault and alarm
Batch Order
via Smart Factory System Machine Fine Tuning Failure Cost setting and condition
variance setting

3 A
Integrated sensor labeling Machine Recorded data can be
can with data integration Auto / Auto Inspection, No NG cost Inspection checked for periodically
Machine 100% Inspection
and logging Good Reliability and predictive maintenance

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