D 155 A - 2 ENGINE SYSTEM TRAINING II - 01 - 14

GENERAL STRUCTURE

1. Fan 11. Rocker arm shaft

2. V belt 12. Camshaft
3. Thermostat 13. Tappet
4. Cylinder head 14. Push rod
5. Injection nozzle 15. Rocker arm housing
6. Cylinder head cover 16. Cylinder block
7. Breather 17. Rear seal
8. Piston pin 18. Vibration damper
9. Intake valve 19. Front seal
10. Exhaust valve 20. Oil strainer

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 02 - 14

21. Oil pump

22. Connecting rod cap
23. Oil pan
24. Main metal cap 31. Oil cooler
25. Crankshaft 32. Starting motor
26. Ring gear 33. Oil level gauge
27. Flywheel 34. Fuel injection pump
28. Air cleaner 35. Oil filler
29. Cylinder liner 36. Piston cooling nozzle
30. Piston 37. Connecting rod

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 03 - 14

INTAKE DAN EXHAUST SYSTEM

1. Turbocharger
2. Air cleaner
3. Intake manifold

Air cleaner
Centrifugal type
with paper element

Dust indicator
Perceive vacuum: 635mmAq

1. Exhaust pipe
2. Muffler
3. Turbocharger
4. Exhaust manifold

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 04 - 14

VALVE MECHANISME

1. Push rod 11. Tappet

2. Valve spring 12. Rocker arm lever
3. Compression release shaft 13. Cross head
4. Adjusting screw 14. Valve spring
5. Lock nut 15. Valve spring seat
6. Rocker arm shaft
7. Cam shaft gear
8. Camshaft
9. Intake valve
10. Exhaust valve

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 05 - 14

VALVE TIMING

VALVE CLEARANCE

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 06 - 14

MAIN REVOLVING

1. Piston 11. Flange

2. Piston pin 12. Crankshaft gear (number of teeth: 36)
3. Connecting rod 13. Lower metal
4. Bushing 14. Connecting rod cap
5. Top ring 15. Connecting rod cap mount bolt
6. 2nd ring 16. Crankshaft
7. Oil ring 17. Flywheel
8. Upper metal 18. PTO drive gear (number of teeth: 44)
9. Nylock bolt 19. Ring gear (number of teeth: 140)
10. Vibration damper

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 07 - 14

PISTON RING

Crankshaft
• Stamp forging
• Induction hardening journal portion

Front seal
• Double lip oil seal

Rear seal
• Double lip oil seal (for bulldozer)
• Single lip oil seal Ifor generators)

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 08 - 14

TIMING GEAR

1. Main idler gear (big) (number of teeth 84)

2. Main idler gear (small) (number of teeth 63)
3. Camshaft drive gear (number of teeth 54)
4. Fuel injection pump drive gear (number of teeth 54)
5. Crankshaft drive gear (number of teeth 36)
6. Idler gear (number of teeth 37)
7. Oil pump drive gear (number of teeth 27)
8. Water pump drive gear (number of teeth 23)
9. Accessory drive gear (number of teeth 43)
10. Alternator drive gear (number of teeth 22)

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 09 - 14

DATA SPESIFIKASI ENGINE

Engine model S 6 D 155 - 4

D 155 A - 2
Machine
( Eng. S / N. 52707 and Up )
Number of cylinders - Bore x Stroke (mm) 6 - 155 x 170
Total piston displacement (cc) 19.260
Firing order 1-5-3-6-2-4
Overall length (mm) 1.880
Dimension

Overall width (mm) 1.190

Overall height (Excluding exhaust pipe) (mm) 1.931
Overall height (Including exhaust pipe) (mm) 2.914
Flywheel horsepower (HP/rpm) 320/2.000
Performance

Maximum torque (kgm/rpm) 144/1.400

No-load maximum engine speed (rpm) 2.240  40
No-load minimum engine speed (rpm) 600  50
Minimum fuel consumption ratio (g/HPh) 180
Dry weight (kg) 2.580
Fuel pump BOSCH PES - PD type
BOSCH RSUV
Governor
centrifugal all speed
Lubricating oil amount 75
liter
( refill capacity ) (55)
coolant amount liter 160
Alternator 24V, 35A
Starting motor 24V, 11 kW
Battery 12V 200Ah x 2
Turbocharger KTR130
Air compressor -
After cooler -

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 10 - 14

ENGINE PERFORMANCE CURVE

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 11 - 14

LUBRICATION SYSTEM
1. Oil pan
2. Scavenging pump
( Excluding generator )
3. Oil pump
4. Main relief valve
5. Oil cooler by-pass valve
6. By-pass filter
7. Oil cooler
8. Regulator valve
9. Full flow filter
10. Safety valve
11. Piston cooling valve
12. Fuel injection pipe
13. Main gallery
14. Crankshaft
15. Piston cooling nozzle
16. Timing gear
17. Gear lubrication nozzle
18. Rocker arm
19. Camshaft
20. Turbocharger
21. Oil pressure gauge

W. Cooling water

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 12 - 14

REGULATOR VALVE

1. Plug
2. Valve spring
3. Regulator valve
4. Filter bracket

A. From filter
B. To main gallery
C. To oil pen

Operating pressure
4,05  0,25 kg/cm²

SAFETY VALVE
1. Plug
2. Valve spring
3. Safety valve
4. Filter bracket
5. Caution terminal

A. From oil cooler

B. To il filter
C. To main gallery

Operating pressure (Balance pressure):

2  0.2 kg/cm²

PISTON COOLING VALVE

1. Plug
2. Valve spring
3. Piston cooling valve

A. To piston cooling gallery

B. From oil filter

Operating pressure
2.75  0.25kg/cm²
S6D155-4 No.20000-22650

1.6  0.2 kg/cm²

S6D155 -4 No. 22651 and up

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 13 - 14

FUEL SYSTEM

1. Fuel tank
2. Strainer
3. Fuel filter
4. Fuel injection pump
5. Feed pump
6. Nozzle

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PT Pamapersada Nusantara
 D 155 A - 2 ENGINE SYSTEM TRAINING II - 14 - 14

COOLING SYSTEM

A. From oil pump (oil)

1. Water manifold
B. To each part of engine (oil)
2. Thermostat.
C. From pump of chassis side ( oil )
3. Radiator
D. To torque converter (oil)
4. Fan
5. Water pump
6. Engine oil cooler
7. Torque converter oil cooler
B. Corrosion resistor
9. Cylinder block
10. Cylinder liner

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PT Pamapersada Nusantara