Rockwell Automation – Safety

Solutions

Ultima actualización – Diciembre 2015

Rev 5058-CO900C Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 1
Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relegadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relegadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Safety Procedures - Compliance
1. Risk or Hazard
5. Maintain Assessment
& Improve

Safety
Life Cycle

4. Installation
& Validation 2. Functional
Requirements

3. Design & Verification

System design based on integrating safety & machine functionality

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 5
 Functional Safety Standards

Application Standards Rating

GENERIC
GENERIC
Electrical
ElectricalControl
Control IEC/EN 61508
Systems
Systems Top level standard

PROCESS
PROCESS
Electrical SIL
ElectricalControl
Control IEC/EN 61511 Safety Integrity Level
Systems
Systems

MACHINERY
MACHINERY
Electrical
ElectricalControl
Control IEC/EN 62061
Systems
Systems

MACHINERY
MACHINERY PL
EN/ISO 13849-1: 2008
Control
ControlSystems
Systems Performance
(All replaces EN 954-1
(Alltechnologies)
technologies) Level

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 Safety Categories Are Being Replaced

• EN 954-1 (Categories) only remains valid until end of December 2011

• SIL and PL assessment require more information and calculation than
Categories  It is not a direct conversion!
Category Performance Level Safety Integrity Level
EN 954-1 ISO 13849-1: 2008 IEC EN 62061

Category B PLa -

Category 1 PLb
SIL 1
Category 2 PLc

Category 3 PLd SIL 2

Category 4 PLe SIL 3

Note: Intended to show approximate equivalency for guidance only; attaining the corresponding
PL or SIL requires more information and calculation based on several additional factors

SIL and PL allow more flexibility and the use of new technology for safety
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Severidad / Frecuencia / Probabilidad

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relegadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Función de Seguridad
 La Safety Function es un concepto detonado de la ISO 13849-1. Consiste en una función
lógica de seguridad compuesta por un dispositivo de entrada, un dispositivo lógico y un dispositivo
de salida.

INPUT LOGIC OUTPUT

SOLVER

 El diseño de la función de seguridad está dado por los estándares específicos de Safety Machinery.
Un ejemplo sería:

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Circuito típico de una Función de
Seguridad.

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Porfatolio de Seguridad más Completo
del Mundo

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Safety input devices
Presence sensing Safety interlock Emergency stop & Operator
switches trip devices interface

safety devices

• Detection of a person or moving • Physical Interlocking of guard • Devices used in the event of • Devices used to safety
object doors or systems an emergency to stop a interact with applications
• Passive safety interlocking • Opening the guard door hazard • Physical actuation of
option - no physical action activated the interlocks • Versions with push-button or capacitive actuation
required between the devices • Non-contact or physical rope (cable) pull actuation
and the operator/object interlocking versions are • Devices include:
available • Devices include: – Enabling grip switches
• Devices include: • Versions to lock guard door – Emergency stop buttons – Two hand controls
– Safety light curtains closed available – Cable pull safety switches
– Safety laser scanners • Key exchange systems
– Hand Detection Vision Sensor
– Pressure sensitive mats
– • Devices include:
Pressure sensitive edging
– Tongue operated interlocks
– Hinge operated interlocks
– Guard locking interlocks
– Non-contact interlocks
– Safety Limit Switches
– Trapped key systems

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Safety logic controllers
Monitoring Programmable Integrated Safety
safety relays safety controllers safety controllers I/O devices

• Dual channel monitoring of the • Packaged safety controller • GuardLogix integrated safety • Safety rated I/Os
safety systems (SIL3) controller (SIL3) for • EtherNet/IP or DeviceNet
• Comprehensive range for your • Programmable using ControlLogix & CompactLogix connectivity
application RSNetWorx software • Standard and safety control in • Use with programmable and
• Single function, modular of • CIP safety over DeviceNet one platform integrated safety controllers
configurable versions and optional EtherNet/IP • CIP safety over EtherNet/IP or
version for diagnostic DeviceNet • Devices include:
• Devices include: comms • Communicates and controls – CompactBlock GuardI/O
– MSR100 - Single function saf • Communicates and controls safety I/O – ArmorBlock GuardI/O
ety relays safety I/O – POINT GuardI/O
– Guardmaster Safety Relays
–
• Devices include:
MSR200 – Modular safety rel •
ay system Devices include: – GuardLogix PAC
– MSR300 – Configurable safet – SmartGuard 600 – Compact GuardLogix
y relay system

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Safety actuators
Safety PowerFlex Kinetix
contactors AC drives integrated motion

• Mechanically linked, • PowerFlex AC drives with • Kinetix 6000 with optional

positively guided contacts optional integrated safety integrated safety functions
• Feedback circuit for safety functions • Safe Torque Off and
integrity • Advanced safety functions advanced safety
• Range of power ratings in PowerFlex 750 series AC • Remove torque without
drives powering down machine
• Devices include: • May replace the need for • Restart machines faster
– 100S Safety Contactors
safety contactors
– 700S Safety Contactors • Remove torque without • Devices include:
– 109S Safety Contactors powering down machine – Kinetix 6000
– 700 HPS Safety Relay • Restart machines faster – Kinetix 7000
– Kinetix 6500
• Devices include: – Kinetix 6200
– PowerFlex 40P – Kinetix 5500
– PowerFlex 70 – Kinetix 350
– PowerFlex 700S – Kinetix 300
– PowerFlex 755
– PowerFlex 525

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Connection systems / networks
‘Quick connect’ CIP Safety over CIP Safety over
connection systems DeviceNet EtherNet/IP

• Quick connect / • Open device level network • Open device level network
disconnection systems • Standard and safety • Standard and safety
• Reduces installation time communication across communication across
and simplifies DeviceNet media EtherNet/IP media
troubleshooting • Uses the proven Common • Uses the proven Common
Industrial Protocol (CIP) Industrial Protocol (CIP)
• Devices include: • Provides, control, configure
– Cordsets and patchchords and data collection • Devices include:
– T-ports capabilities – Physical media
– Distribution boxes – Sensors, controllers and
– Passive Discrete I/O Block • actuators
Devices include:
– – Software
Physical media
– Sensors, controllers and
actuators
– Software

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

El portafolio más completo en el mundo
De Soluciones de Seguridad

Inputs Connectivity Logic Connectivity Outputs

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relegadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Buenas Prácticas

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Safety Contactors
 Los contactos de Safety son usados
para aislar la alimentación eléctrica
de la máquina.

 Los contactos mecánicamente

ligados son usados como
retroalimentación de estatus a los
relevadores de seguridad.

 Si los contactos se funden y no

operan, los contactos auxiliares dan
aviso. E.g. Si los contactos N.O. se
funden, los contactos auxiliares
N.C. se cierran.

 Los contactores de seguridad no

pueden forzarse mecánicamente
para cerrar, para mitigar posibles
arranques inesperados
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 23
Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relevadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

 INPUT LOGIC OUTPUT
SOLVER

Safety Relays – Safety Logic

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Rev 5058-CO900C Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Rockwell Automation Safety Solutions
Delivering Industrial Safety in Fully Scalable Variety of Formats

Shrink wrappers Form fill & seal Palletizers & Case packer systems Integrated bottling lines
machines de-palletizers

Safety Automation Builder:

Software Tool for Safety
System Development
(9 Languages Supported)

Relay Safety Configurable Safety Integrated Safety

NE
W

Compact or Large System

Fully Integrated Safety

Small Safety System Configurable Safety Systems Over EtherNet Network with
with basic relay safety with adjustable safety relays Programmable Automation Control

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 26

DISPOSITIVOS DE SEGURIDAD
Componente Lógico
Los relevadores de seguridad revisan y monitorean el funcionamiento de
un Sistema de control de seguridad y permiten a la maquinaria arrancar o
ejecutar maniobras para accionar la máquina a un estado seguro*.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Solución Tipo Componente

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Terminología en Safety Relays

• Input : Dispositivo de Entrada

• SI (single Input): Soporta 1 dispositivo de entrada de
seguridad
• DI (dual Input): Soporta hasta 2 dispositivos de
entrada de seguridad
• Canal/Channel: Señal Eléctrica
• N.O. Salida a Relevador Normalmente Abierto
• S.S. Salida Electrónica de Transistor
• EM: Expansión de Salidas
• EMD: Expansión de Salidas con Retardo (Delay)

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 31
Guardmaster Safety Relay
Nueva Generación

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Guardmaster Safety Relay
Nueva Generación

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Guardmaster Safety Relay
Nueva Generación

Alta Disponibilidad

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Solución Tipo MidRange

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Relevador Configurable CR-30

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Relevador Configurable CR-30

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Midrange Integrated Safety Portfolio
Delivering a Full Midrange Safety Solution

Full scope conversion opportunity

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relegadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety – PLr ISO13849-1

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Severidad / Frecuencia / Probabilidad

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

 Circuito Simple
(PLa – ISO 13894-1)

A single channel circuit requires the use of well tried safety products.
Nivel más bajo de seguridad en circuitos. Puede usarse con dispositivos
de control no Safety-Rated
 Un solo canal, sin Monitoreo
(PLb – ISO 13849-1)

A single channel circuit requires the use of well tried safety products.
Se requieren dispositivos
A single channel Safety-Rated
circuit requires the use of wellconectados con un
tried safety products.
canal.

Debe usarse un interruptor de

seguridad con contactos
mecanicamente ligados
 Un Canal con Monitoreo de Retroalimentación
(PLc – ISO 13849-1)

Requiere un canal conectado a un dispositivo lógico de seguridad que sea

capaz de detector fallas en el Sistema. Es indispensable el monitoreo del
estado de la salida a través de la retroalimentación..
 Control Confiable con Doble Canal y Doble Salida de
Seguridad
(PLd – ISO 13849-1)

Los circuitos PLd tienen

multiples salidas de seguridad.
Una falla no compromete el
Sistema de la Función de
Seguridad
 Canal Dual con Diagnóstico Avanzado
(PLe – ISO 13849-1)

PLe require el uso exclusivo de

dispositivos de seguridad tipo
PLe o CAT 4. No se permiten
conectarse en serie a excepción
de los E-Stops.
Cortinas de Luz GuardShield

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Interlocks con Enclavamiento Tipo 2 y
Tipo 4

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 48

 Dispositivos de Seguridad - Salidas

Contactores y Relevadores

Los Contactores de Seguridad 100S y los Relevadores de Seguridad para

Control 700S, proporcionan contactos mecánicamente ligados y de apertura
positiva, cumpliendo con los requerimientos de las Normativas actuales de
Seguridad.

Características:
• Contactos de Apertura Positiva.
• Contactos Auxiliares mecánicamente ligados.
• Contactos Auxiliares montados en el frente.
• Bobinas de Operación en CD y CA.
Contactores
Safety-Rated

Relevadores de Control
Safety Rated

Alta Disponibilidad
SafeBook 4

 SAFEBOOK

 Principios, Estándares e
Implementación de Seguridad en
Maquinaria

 Descargable en PDF de la Librería de

Rockwell Automation

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Pre-Ingenierías de Seguridad
Funcional

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Demonstration vehicles

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Dudas?

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www.rockwellautomation.com

Rev 5058-CO900C Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 54