Unit III Evhv DC Motors
Unit III Evhv DC Motors
Machines
Prepared by
B.Rajesh
Asst. Professor
Dept. of EEE
DC and AC Electrical Machines
UNIT III
Motor and Engine rating,
Requirements,
DC machines,
Three phase AC machines,
Induction machines,
permanent magnet machines,
switched reluctance machines.
Introduction
The electric machine delivers processed power or torque to the transaxle
to propel the vehicle.
The machine also processes the power flow in the reverse direction
during regeneration, when the vehicle is braking, converting
mechanical energy from the wheels into electrical energy.
The term “motor” is used for the electric machine when energy is
converted from electrical to mechanical, and the term “generator” is
used when power flow is in the opposite direction, with the machine
converting mechanical energy into electrical energy.
The braking mode in electric machines is referred to as regenerative
braking.
Why Electric Motor ?
Therefore, the electric motor can be attached directly to the drive wheels and accelerate the vehicle from
zero speed all the way to top speed. The motor and, hence, the vehicle speed can be controlled directly
through the power electronic converter feeding the current into the motor.
There is essentially no requirement for a transmission with an electric motor, other than a fixed gear for
appropriately sizing the motor.
EV AND HEV MOTOR REQUIREMENTS
The important characteristics of a motor for an EV or HEV include flexible drive control, fault
tolerance, high efficiency, and low acoustic noise.
The requirements of an EV or HEV motor, not necessarily in order of importance, are itemized in the
following:
Ruggedness
High torque-to-inertia ratio (Te/J); large Te/J results in “good” acceleration capabilities
Peak torque capability of about 200 to 300% of continuous torque rating
High power-to-weight ratio (Pe/w)
High-speed operation, ease of control
Low acoustic noise, low electromagnetic interference (EMI), low maintenance, and low cost
Extended constant power region of operation
DC MACHINES
The torque in electric machines is produced utilizing one of two
basic principles of electromagnetic theory:
by Lorentz force principle, where torque is produced by the
mutual interaction of two orthogonal magnetomotive forces
(mmf);
and by reluctance principle, where the rotor produces torque
while moving toward the minimum reluctance position in a
varying reluctance path.
The DC and AC machines, including the permanent magnet
machines, work on the first principle, while the switched
reluctance machines work on the later principle.
DC Machine based EVHV
DC Machines
Armature
Fixed Magnets
A Conductor in a Fixed Magnetic A Current Carrying Conductor in a Fixed
Field Magnetic Field
Force
S
N Direction of Force (Torque) acting to
turn the Armature (Conductor)
Middle Finger =
Conventional Current
Direction
Conventional
Current Direction S
N
A
S
Use the Left Hand Rule to
Determine the Rotation Direction of
the Armatures in A and B
B
Notice that when the
current through the
armature is reversed,
S
it moves (Rotates) in
the opposite direction N
The Armature of a Brush Commutated DC
Motor is made up of Current Carrying
Conductors Wrapped Around an Iron Core
Commutator
Sectional view of a DC machine
Field winding
Rotor and rotor winding
Armature winding
There are 2 types of winding
Lap and Wave winding
Yoke
Pole cores
Pole shoes
Field coils
Armature core
The armature core is cylindrical
High permeability silicon steel
stampings
Impregnated
Lamination is to reduce the eddy
current loss
Commutator
Connect with external circuit
Converts unidirectional current into ac
Cylindrical in shape
Made of wedge shaped copper segments
Segments are insulated from each other
Each commutator segment is connected to armature
conductors by means of a cu strip called riser.
No of segments equal to no of coils
Carbon brush
Carbon brushes are used in DC machines because they are
soft materials
It does not generate spikes when they contact commutator
To deliver the current through armature
Carbon is used for brushes because it has negative
temperature coefficient of resistance
Self lubricating , takes its shape , improving area of
contact
Brush rock and holder
Other parts
Brush leads (pig tails)
Brush rocker ( brush gear )
Front end cover
Rear end cover
Cooling fan
Bearing
Terminal box
Back emf
The induced emf in the rotating armature conductors always acts in
the opposite direction of the supply voltage .
According to the Lenz’s law, the direction of the induced emf is
always so as to oppose the cause producing it .
In a DC motor , the supply voltage is the cause and hence this
induced emf opposes the supply voltage.
Classification of DC motors
Differential compound
Cumulative compound
Torque
The turning or twisting force about an
axis is called torque .
P = T * 2 πN/ 60
Eb*Ia = Ta * 2 πN/ 60
T ∞φIa
Ta ∞ Ia2
Characteristic of DC motors
T/ Ia characteristic
N/ I a characteristic
N/T characteristic
Speed control of DC motors
According to the speed equation of a dc motor
N ∞ Eb/φ
∞ V- Ia Ra/ φ
Thus speed can be controlled by-
Flux control method: By Changing the flux by
controlling the current through the field winding.
Armature control method: By Changing the armature
resistance which in turn changes the voltage applied
across the armature
Flux control
Advantages of flux control:
It provides relatively smooth and easy control
Speed control above rated speed is possible
As the field winding resistance is high the field current
is small. Power loss in the external resistance is small .
Hence this method is economical
Disadvantages:
Practical
No load
Ta0
N ∝ (1/√T)