Sessions 2
Sessions 2
Manufacturing
&
Service Companies
Merchandising
Merchandising and
and
Manufacturing
Manufacturing Firms
Firms
Slide 2-2
Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Manufacturing
Manufacturing Costs
Costs
Direct Materials
- Cost of materials directly traceable to items
produced
-Materials not directly traceable are indirect
materials
Direct Labor
- Cost of labor directly traceable to items
produced
- Labor costs not directly traceable are indirect
labor
Manufacturing Overhead
- Cost of manufacturing activities other than
direct materials and direct labor
Slide 2-3
Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Common
Common Manufacturing
Manufacturing
Overhead
Overhead Costs
Costs (Illustration
(Illustration 2-2)
2-2)
Slide 2-4
Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Nonmanufacturing
Nonmanufacturing Costs
Costs
Selling Costs
- Costs associated with securing and filing
customer orders e.g. advertising, sales salaries,
depreciation of sales equipment
Slide 2-5
Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Product
Product and
and Period
Period Costs
Costs
Slide 2-6
Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Product
Product and
and Period
Period Costs
Costs
Product Costs
- Costs assigned to goods produced (i.e. direct
materials, direct labor, and manufacturing OH)
- Included in inventory until goods sold
Period Costs
- Costs identified with accounting periods (i.e
selling and administrative expenses)
- Expensed in period incurred
Slide 2-7
Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Relationships
Relationships Among
Among Cost
Cost
Categories
Categories
Slide 2-8
Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Which of the following is a period cost?
a.Raw materials costs
b.Manufacturing plant maintenance
c. Depreciation on plant equipment
d.Depreciation on salespersons’ laptops
Answer:
d. Depreciation on salespersons’ laptops
(selling expense)
Slide 2-9
Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Which of the following is a direct materials
cost?
a. Steel for a ship builder
b. Postage and supplies in the mailroom
c. Factory rent
d. Wages for production line workers
Answer:
a. Steel for a ship builder
Slide 2-10
Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Product
Product Cost
Cost in
in Financial
Financial
Reporting/Decision
Reporting/Decision Making
Making
Product cost is needed for managerial
decisions, e.g. Bob is considering placing an ad
Cost of ad is $10,000, revenue from sale of one more
boat is $35,000
Production cost of one boat follows
GAAP requires full cost. Is full cost relevant to this
decision?
Production cost for one boat
Direct material $16,000
Direct labor 8,000
Manufacturing overhead 2,480
$26,480
Slide 2-11
Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Decision
Decision Making/
Making/
Incremental
Incremental Analysis
Analysis
Incremental analysis
Direct materials and direct labor are incremental
Only 10% of overhead ($248) is incremental
Incremental revenue exceeds incremental cost by $752.
Thus, Bob should place the ad.
Incremental revenue $35,000
Incremental cost:
Cost of advertisement (10,000)
Incremental production costs
Direct material $16,000
Direct labor 8,000
Manufacturing overhead 248 (24,248)
$752
Slide 2-12
Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Balance
Balance Sheet
Sheet Presentation
Presentation of
of
Product
Product Costs
Costs
Eastlake Motorboat Company
Raw materials
Partial Balance Sheet
inventory includes
As of December 31, 2009
cost of materials on
hand
Assets
Cash $20,000 Work in process
Accounts receivable 40,000 inventory includes
Inventory goods partially
Raw Material $50,000 complete
Work in Process 100,000
Finished Goods 60,000 Finished goods
Equipment(net) 210,000 inventory includes
Total assets $480,000 cost of items ready for
sale
Slide 2-13
Learning objective 2: Balance sheet presentation of product costs
Flow
Flow of
of Product
Product Costs
Costs in
in Accounts
Accounts
1. Purchased materials
2. Requisitioned direct and indirect materials
3. Incurred and paid for direct and indirect labor
4. Incurred and paid other overhead costs
5. Overhead applied
6. Completed goods transferred to finished goods inventory
7. Finished goods sold
Raw Materials Cash Overhead
1. Materials
1. Materials 2. Materials 2. Indirect materials 5. Applied overhead
purchased
purchased used 3. Indirect labor
3. Total labor
4. Other overhead
4. Other
overhead
Work in Process Finished Goods COGS
2. Direct materials 6. Goods 6. Goods 7. Goods sold 7. Goods sold
3. Direct labor finished finished
5. Applied overhead
Slide 2-14
Learning objective 3: Describe the flow of product costs in a manufacturing firm’s accounts
Star Plastics had requisitions for $250,000 of
materials related to specific jobs and $20,000
of indirect materials. Prepare the journal
entry to record the issuance of materials.
Work in Process-------------250,000
Manufacturing Overhead---20,000
Raw Materials-------------------
270,000
Answer:
d. Cost of goods manufactured
Process Costing
Companies produce large quantities of identical
items e.g. producers of paints and plastics
Cost accumulated by each operation
Unit cost of items determined dividing costs of
production by number of units produced
Slide 2-20
Learning objective 4: Discuss the types of product
costing systems
Job-Order
Job-Order and
and Process
Process Costing
Costing
Examples
Examples
Slide 2-21
Learning objective 4: Discuss the types of product
costing systems
Relating
Relating Product
Product Costs
Costs to
to Jobs
Jobs
Learning objective 5: Explain the relation between the cost of jobs and
Slide 2-22
the Work in Process Inventory, Finished Goods Inventory, and Cost of
Goods Sold accounts
Job
Job Costs
Costs –
– Direct
Direct Materials
Materials
Requisition of raw materials for use on a
specific job
Slide 2-23
Learning objective 6: Describe how direct material, direct labor, and
manufacturing overhead are assigned to jobs
Job
Job Costs
Costs –
– Direct
Direct Labor
Labor
Cost of direct labor related to a particular job
Slide 2-24
Learning objective 6: Describe how direct material, direct labor, and
manufacturing overhead are assigned to jobs
Job
Job Costs
Costs –
–
Manufacturing
Manufacturing Overhead
Overhead
Apply manufacturing overhead to jobs
Choose an allocation base e.g. direct labor
hours or direct labor cost
Calculate overhead allocation rate
Estimated overhead /estimated quantity
of the allocation base
Use rate to apply overhead to jobs based
on actual quantity of base used
Slide 2-25
Learning objective 6: Describe how direct material, direct labor, and
manufacturing overhead are assigned to jobs
Lollah Mfg Company expects annual mfg.
overhead to be $800,000, 50,000 direct labor
hours costing $1,600,000 and machine run time
of 25,000 hours. Calculate overhead allocation
rates based on direct labor hours, direct labor
cost, and machine time.
OH allocation rate (Direct labor):
$800,000/ 50,000 = $16 per direct labor hour
Slide 2-27
Learning objective 6: Describe how direct material, direct labor, and
manufacturing overhead are assigned to jobs
Job
Job Costs
Costs –
–
Manufacturing
Manufacturing Overhead
Overhead
Slide 2-28
Learning objective 6: Describe how direct material, direct labor, and
manufacturing overhead are assigned to jobs
Job
Job Cost
Cost Sheet
Sheet
Slide 2-29
Learning objective 6: Describe how direct material, direct labor, and
manufacturing overhead are assigned to jobs
Allocating
Allocating Overhead
Overhead to
to Jobs
Jobs
Most firms use a single overhead rate
Activity Based Costing (ABC) assigns
overhead costs to products using a
number of allocation bases
-The major activities which create
overhead costs are identified and
grouped (pools)
-Multiple rates calculated by dividing
each pool by its corresponding activity
(driver)
Slide 2-30 Learning objective 7: Explain the role of a predetermined
overhead rate in applying overhead to jobs
Allocating
Allocating Overhead
Overhead to
to Jobs
Jobs
Predetermined Overhead Rates
Utilize estimates rather than actual costs
and quantities
Allows decisions to be made based on
budgeted amounts
Slide 2-31
Learning objective 7: Explain the role of a predetermined overhead rate
in applying overhead to jobs
Overapplied
Overapplied Overhead
Overhead
Manufacturing Overhead
Actual overhead Overhead costs
costs incurred applied to jobs
Ending Balance
Learning objective 8: Explain why the difference between actual overhead and overhead allocated to jobs
Slide 2-32
using a predetermined rate is closed to Cost of Goods Sold or is apportioned among Work in Process Inventory,
Finished Goods Inventory, and Cost of Goods Sold
Underapplied
Underapplied Overhead
Overhead
Manufacturing Overhead
Actual overhead Overhead costs
costs incurred applied to jobs
Ending Balance
Learning objective 8: Explain why the difference between actual overhead and overhead allocated to jobs
Slide 2-33
using a predetermined rate is closed to Cost of Goods Sold or is apportioned among Work in Process Inventory,
Finished Goods Inventory, and Cost of Goods Sold
Actual overhead was $1,500.000. The
predetermined overhead rate was $17 per direct
labor hour, and there were 100,000 direct labor
hours. Overhead was:
a. Underapplied by $200,000
b. Overapplied by $200,000
c. Underapplied by $20,000
d. Overapplied by $20,000
Answer:
b. Applied overhead = 100,000 X $17 = $1,700,000.
Actual minus applied = 1,500,000 – 1,700,000 =
200,000 overapplied
Slide 2-34 Learning objective 1: Distinguish between manufacturing and
nonmanufacturing costs and between product and period costs
Job-Order
Job-Order Costing
Costing for
for Service
Service
Companies
Companies
Service companies use same process
-Allocate costs incurred to jobs
-Use predetermined rate to apply
overhead to jobs
Examples
-Hospitals
-Repair Shops
-Consulting Firms
Slide 2-35
Learning objective 9: Explain how service companies can use job order costing to
calculate the cost of services provided to customers
Modern
Modern Manufacturing
Manufacturing Practices
Practices
Just-in-Time Production (JIT)
-Minimize raw materials and work in process
inventories
-Develop flexible, balanced production
Computer-Controlled Manufacturing
-Use computers (including robots) to control
equipment and achieve flexible and accurate
production process
Total Quality Management (TQM)
-Ensure products are of highest quality
-Production processes are efficient
Slide 2-36
Learning objective 10: Discuss modern manufacturing practices
and how they affect product costing
Full
Full and
and Incremental
Incremental Cost
Cost
Slide 2-37
Learning objective 10: Discuss modern manufacturing practices
and how they affect product costing