Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi

Faculty of Mechanical Engineering

Course: Manufacturing Processes; Lecture No: 1 ME-353

Instructor: Muhammad Qasim Zafar

[email protected]
Lecturer FME (Design & Manufacturing)

Course Introduction

Note: Lecture slides are only for teaching purpose therefore students are advised to consult text book

Muhammad Qasim Zafar Lecturer FME

 Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi
Faculty of Mechanical Engineering
Course: Manufacturing Processes; Lecture No: 1 ME-353
Objective:

Textbook:
Fundamentals of Modern Manufacturing: Materials, Processes
and Systems, 7th Edition, Mikell P. Groover, John Wiley & Sons, Inc.,
2019

Reference Books:
Materials and Processes in Manufacturing, E.P Degarmo, Prentice Hall
Introduction to Manufacturing Processes, John Aschey

Muhammad Qasim Zafar Lecturer FME

 Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi
Faculty of Mechanical Engineering
Course: Manufacturing Processes; Lecture No: 1 ME-353
 Course Contents
1. Overview to manufacturing processes: conventional & non-conventional material
processing
2. Metal cutting operations: turning, milling, shaping, drilling,
3. Surface finishing process; grinding etc.
4. CNC Machining
5. Welding and joining processing: fusion welding, gas welding, resistance welding,
6. Laser and electron beam welding
7. Assembly process; fastening, adhesive bonding, riveting, brazing, soldering
8. Bulk forming processes: forging, extrusion, rolling
9. Sheet metal forming; cutting, bending, drawing etc.
10. Sand molding, sand casting, pattern, cores, die casting, investment casting
11. Injection molding, blow molding,
12. Processing of Polymers and Composites
13. Additive Manufacturing

Muhammad Qasim Zafar Lecturer FME

 Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi
Faculty of Mechanical Engineering
Course: Manufacturing Processes; Lecture No: 1 ME-353
 Grading Policy
Assessment Item Percentage
Announced Quizzes 10%
Assignment 10%
CEP 10%
Midterm Exam 30%
Final Exam 40%
Minimum Passing Criterion FME Policy
Class Attendance 80%

 Attendance will be obtained in 15 min of class commencement

 80% attendance needs to be ensured to attend final exam

Muhammad Qasim Zafar Lecturer FME

 Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi
Faculty of Mechanical Engineering
Course: Manufacturing Processes; Lecture No: 1 ME-353
 CLOs & OBE Assessment:
Sr. No Course Learning Outcomes PLOs Blooms Taxonomy

carry out machining, forming and welding

CLO-1
calculations for product manufacturing PLO1 C3 (Applying)

generate CNC-instructions program to C5

CLO-2
produce a given geometry PLO1
(Synthesis)
C6
select a feasible process to produce a given PLO1
CLO-3
product under certain conditions (Synthesis)

Assessment tools CLO-1 CLO-2 CLO-3

Quizzes 15% 10%

Assignments 15% 10%
Midterm Exam 30% 50%
Final Exam 40% 30%
CEP 100%
Muhammad Qasim Zafar Lecturer FME
 Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi
Faculty of Mechanical Engineering
Course: Manufacturing Processes; Lecture No: 1 ME-353
 Manufacturing?

Derived from Latin words:

Manus (Hand); & Factus (Make)
Means: Made by hand

Muhammad Qasim Zafar Lecturer FME

 Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi
Faculty of Mechanical Engineering
Course: Manufacturing Processes; Lecture No: 1 ME-353
 Manufacturing?
Technological: Application of physical and chemical processes to alter the
geometry, properties and/or appearance of a given starting material to make
parts or product.

Economic: Transformation of materials into items of greater value by means of

one or more processing and/or assembly operations

Shape Change
Raw Physical/Chemical Final
Material Processes Product
Value Addition
7
Muhammad Qasim Zafar Lecturer FME
 Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi
Faculty of Mechanical Engineering
Course: Manufacturing Processes; Lecture No: 1 ME-353

 Industrial Revolutions

Muhammad Qasim Zafar Lecturer FME

 Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi
Faculty of Mechanical Engineering
Course: Manufacturing Processes; Lecture No: 1 ME-353

 Global Manufacturing Landscape

Top 10 Countries in Global Manufacturing

Muhammad Qasim Zafar Lecturer FME

 Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi
Faculty of Mechanical Engineering
Course: Manufacturing Processes; Lecture No: 1 ME-353

Casting

Solidification Processes
Basic Manufacturing Processes

(Casting)

Turning
Metal Removal Processes
(Milling, Drilling, Turning)

Deformation Processes
(Pressing, Bending, Spinning)

Joining Processes
(Welding, Brazing, Soldering)
Drawing

Welding
10
Muhammad Qasim Zafar Lecturer FME
 Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi
Faculty of Mechanical Engineering
Course: Manufacturing Processes; Lecture No: 1 ME-353
 Manufacturing Process Selection

Muhammad Qasim Zafar Lecturer FME

 Ghulam Ishaq Khan Institute of Engineering Science & Technology, Topi
Faculty of Mechanical Engineering
Course: Manufacturing Processes; Lecture No: 1 ME-353

Muhammad Qasim Zafar Lecturer FME