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5 S

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Mohammed Akeel
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100% found this document useful (1 vote)
160 views101 pages

5 S

Uploaded by

Mohammed Akeel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Ms. Tharsana Pulendran, B.

Sc
in IT Productivity
Development Officer
5 S vd;why;
vd;d?
• epWtd # o y p i d J}a;ikahfTk; xOq;f
ikg;GLDk; N g Z t j d ; %yk; rpwe;j N t i y r ;
# o i y cUthf;Fk;
XH xOq;FgLj;jg;gL ;L
mZ F K i wahFk;.

• ,yFthd EL;g K i w f i s
fiLg;gpbg;gjd;
%yk; tpidj;jpwdhfTk; tpiuthdjhfTk;>
ghJfhg;ghdjhfTk;> , y F t h d j h f T k ;
epWtd nr a w;ghLfis khw;wpa i kf;Fk; 2
nr a w;ghL M F k;.
5s , d ; tuyhW
•,J ag;ghd; ehL;by; Njhw;wk; ngw;wJ.
• , k;Ki w e i L K iw g;gLj;jg;gL ;L j d ;
gpd;Ng a g;ghd ehL caHe;j e p i y i k f ; F
tsHr;rp ngw;wJ..
• rpq;fg;G+H> kNyrpah> nfhupah Nghd;w ehLfs;
, k ; K i w a p i d gpd;gw;wp mjpf ed ;ik
ngw;Ws;sd.
• [g;ghdpy; mur epWtdq;fs;> jdpahH
epWtdq;fs;> ghL rhi y f s ; kw;Wk;
t PL f s pYk; e i L Kiwg;gLj;jg ;gL;Ls;sJ.
• 2k; c y f kfh Aj;jj;jpd; gpd; [g;ghdpd; Jupj
ifj;njhopy; tsu;r;rpf;F 5S v z ; z f ; f U ngUk; 3
gq;fspg;ig toq;fpAs;sJ.
• t pi u a q ; f i s F i wg;gjd; %y k ;
r pwe;j c w ;gj ;jp jpwdhd ntspaPLfis
c U t h fd; Ff jiy ; jPHg;gjw;fhd t o p K i w f i s
• gpur;ri
s
jUfpd;wJ.
• epWt dj;jpYs;s mi d t Uf;Fk;
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(r upahd nr a w;ghL ; i L Nehf ;fpe f Hj ;j
$ ba i t )
4
5 s gpugy k ;
m i L t j 7w ; f h d fhuzpfs;
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i k g g;pYk;khww; gg; Ljy;
• eL t b f i f f s ;; , y F t h d j h fT k; ghJfhgg;
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• Gjpa rpej; i d f s ; Njhw;Wtpf;fgg; Ljy;.
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• kff; s; j k J N ti y j j ; sk; gww; pn g U i k nfhsS;
jy;
• epWtdjjpd;; edk; jpgG; caHjj; gg; LJy;
5
3rd Class Workplace

Necessary & Unnecessary items are mixed together in the same workplace
2nd Class Workplace

Necessary & Unnecessary items had been separated within identified work
area (including inventory)
1st Class Workplace

Only Necessary supplies, tools and items are stored in the Work
Environment.
Quality 5S
Quality
Circles Circles

Quality
5S Circles 5S

Process Process
5S Improvement Improvement
c w ;gj;jpj;jpwd;
EL ;gq;fs ;

Productivity

KAIZEN

TQM
QCC

TPM
GP

5S
5S
nr aw;ghLf
‘I ’ s ;
t i f
vz ; z f ;fU
•• rPu; nra;jy; (nra;up)
Rj;jg;gLj;jy; (nra;Nrh)
•• xOq;F gLj;jy; (nra;Njhd;)
cWjpg;gLj;jy; (nr a;nfj;R
)
• xOf;fk;/ nrhy;ypf;nfhLj;jy; (rpj;RNf)
, t w;wpi d
e i L K i wg;gLj;j…..
Group Work
Time Frame
Check List
Check Sheet
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epW td j ;jpDs ;
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fhz g,Ug;Gf;fs;
 Nkyjpf ;gLt j w ;fhd
 j t wfhu
h d zj fq;fs
t y ; f s;;
 fsQ;rpak; cupa Kiwapy;
guhkupf;fg;gLhik
 khw;wj;jpid tpUk;ghj kdepiy
 cupa mfw;wy; K i w a p i d gpd;gw;whik
ngWkjp mw;wJk; c L dbahf mf w;wT k;.
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mfw;wf;$baJkhdit

ngWkjp c i L a i t tpw;gid nra;aTk;


Njitaw;wit
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mfw;Wk; K i w ia
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nra;wp
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my ;yJ vg;NghjhtJ
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INTRODUCTION OF PRODUCTIVIT Y
SEIRI Checklist
r pt g;G ehL hK i w (Red Tag
Technique)

Red Tag rptgG; ehL h xL ;L g;g


nghUL ;f i nghUL f; spd; L ;L spy
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Nj i t f s ;
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t y f j j; y;;py;
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nra;wp nraw;ghL ;bd;
mD$yq; fs ;
• gad;ghL ;Lf;F Vw;wthW NghjpasT
, L q ; f i s ngw;Wf;nfhs;sy;
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2.xOq;F gL j ;jy ;
N j i t ahd(nra ;Nj h d ;) ; f i s
nghUL , yFthf
ghtpf;ff;$ba t i f a p y ; i t j ; J
guhkupj;jy;
gad;gLj;jg;gLk; nghUl;fs ; , y F t h d
Kiwapy;gad;gLj;jf;$ba KiwapYk;>
, y F t h d f h z f ; $ b a tifapYk;>
ghJfhg;ghd Kiwapy; guhkupf;ff;$ba
tifapYk;> nghUl;fspd; t p i d j ; j p w i d
mjpfupf;f;$ba t i f a p Y k ;
c u pa Kiwapy; i t j ; J guhkupj;jy;
xO q;F gLj;jy; vdg;gLk;.
nra ;Njhd;
Nt i y j ; j p L ;L k;
• Can see
• Can take
• Can return
Nkw;Fwpj;j epajpfis 4R
Kiwapy;
nra;jy;
• Right item
• Right place
• Right quantity
• Right method
Befor Afte
e r
epwq;fis ghtpj;J xOq;FgLj;jy;
vy;yhtw;iwAk;
xO q;fhf
i t j ; j pUj;jy ;ey;yJ
jhNd……
N j i t a hd r f y i j A k ;
cupa
, L q;fspy; i t j ; j y ;
r f y nraw;ghLfisAk;
, yFgLj;jpf;nfhs;tjw;fhd
m i L ahsq;fis
gad;gLj;Jj y ;
nra ;Njhd ;nra w;ghL ;bw;F
N j i t a h d eL t b f ; i f f s ;
1' topfhL ;Lk; g y i f a pid nghUj;Jj y ;
2' r f y nghUL ;fSf;F k ;Nygy; xL L; j y;
3' vy;yh c g f u z q;f i s A k ; c u pa , L q;fspy;
itg;gjw ;F K b n t L j ;jy ;
4' mwpTWj;jy ; f i s rupahd Kiwapy; fhL ;rpg;gLj;jy;
5' M g j ; J Neuj;jpy; nraw;gLtjw;fhd
mwpTWj;jy;fs; NghL g;gL b; Uj;jy;
6' xt;nthU c g f u z q ; f S f ; F k ; nghWg;gspf;ff;$ba
cWg;gpdHfis epakpj;jy;
7' N r i t a h s H f i s kw;wtHfs; tho;j;Jjy;
8' nkd;ikahd xypapid xypf;f tpLjy;
9' tpgj;J , L k;ngWk;, L q; f i s mi L ahsg;g L j;Jjy;
10 N t i y f i s cupa Kiwapy; fhL ;rpg;gLj;J j y;
11' gzpkidapy; gpuj;jpNaf g h i jf i s m i L ahsk;
, L j y;.
12' NritngWeh;fis tuNtw;W> j f t y ; f i s cupa Kiwapy
toq;Fjy;
13' t h f d j;i j epWj; J t j w;F , L q; f i s
xJf;F j y ;
14' N k i r tpupg;Gf;fs;> G+r;rhbfs; i t j ; J myq;fhuk; nra;jy;
15' m Y tyH c s;Ns- ntspNa K i w fhL r; pg;gLj;Jj y ;
(In Out Board)
16' k y r y $ L k; c u pa t r j pf S L d ; , U j ; jy ;
17. FbePh; trjpapid Vw;gLj;jpf;nfhLj;jy;
18' N j i taw ;w kpd;Fkpo;fi s
ghtpf;fhjpU j ; jy ;19' kpd;Fkpo;> kpd;
tprpwpfSf;F , yf;fkpL y ;20'
jpwg;Gf S f ; F , yf;fkpL ;L t H z kpL y ;
21' , y f ; f q ; f S f ; F Vw;wthW t H z
rpy nghUL ; f i s mj d ; gpujp
t pk;gj;i j t i ue;J
khL ;bf;nfhs;sy;
c upa mi L ahs q ; f i s
t oq;Fj y ;
FwpaPLfs;
j f t y;fs (Tel. no. ) ] ; upf;fH %y k ;
; j f t y;
fhz;gpj;jy;
Identification of piping system labels - B.S
30 Seconds Rule
Kirilopone Police
nr a;Nj h d ; K i wapid
vt ; t hW
ei L K iw g;gLj
• 1.C opaH;fSf;fhd ; j yhk;?
ey d ;rhH
j pL ;L q;fs ;c U t h f ; F j y ;
• 2. Mgj;jhd , L q ; f i s
miLahsg;gLj;Jjy;
• 3. ,yf;F> Nehf;fq;fis
fhL;rpg;gLj;Jjy;
• 4. C opaH> t hbf;i f a h s H f S f;F
Nj i t ahd trjp f s;
Vw;gLj;Jjy;
• 5. t h f d jupg;gpLq;fis c U t h f ; F j y ;
3. nr a ;Nrh
(Rj;jg;gLj;jy;)
x U J}rpAk; ,y;yhky; Rj;jg;gLj;jy;
xt ;nthU ehS k;R j;jg;gLj;Jjy;
Nt z ; Lk;
R j ;jg;gLj;j i y m Y t yf j ;j p y ; jpd K k ;
gof;fg;gLj;jpf;nfhs;s Ntz;Lk;
ve;NeuKk; ntspr;Rw;whL i y
R j ;jkhf i t j ; jpUg;gjw;fhf xOq;F K i w a h d
Ntiyj;jpL;Lj;ij jahupj;jy;
ePf;fptpLk; nghUL ;fs>
; c g f u z q;f s ; c f;fp
Nghfhk y ; m y; yJ fLjhrp> c z T > fz;zhb>
gpsh];upf; v d tifg;gLj;jp mfw;Wtjw;F xOq;F
gLj;Jjy;

mYtyfj;jpy; Rj;jk; gw;wp , i L f ; f p i L gupNrhjpj;J


ghHg;gjpD}L hf mijg;gw;wp R a k jpg;gPL
ngw;Wf;nfhs;syhk;
ehk; Nr Hf ;Fk; F g; i gf i s
ehNk j ukÊ ÊgpupjÊJ
mfw;WNthk;
R j ; jg;gLj;jypd ;
g b K iw f s ;
• 1. jpdKk; 5 - 10 epkplq;fs;
Rj;jg;gLj;jYf;F xJf;fTk;.
• 2. xt;nthU gpupTf;Fk; m i j nghWg;Ngw;f
$ b a cj;jpNahfj;jiu epakpj;jy;
• 3. , l q ; f s ; Rj;jkhf c s ; s j h v d ; g i j
mbf;fb gupNrhjpj;jy;.
• 4. CopaHfs;> k f ; f S f ; F Rj;jk;
njhlHgpy; Fwpg;NgLfis NgZjy;.

67
• 5. k y r y $ l q ; f i s kpfTk; R j ; j k h f
guhkupj;jy;.

• 6. Rj;jk; nra;tjw;F nghUj;jkhd fUtpfs;>


k U e ; J f s ;> El;g K i w f s ;> xOq;F
K i w fi s ifahSjy;.

• 7. khjj;jpy; Fwpj;j x U ehspy; rpukjhd


jpdkhf epakpj;J r f y U k ; rpukjhd
nraw;ghl;by; <L g L j y ;.

• 8. Rj;jg;gLj;jy; njhlHghf x t ; n t h U t H
kdjpYk; tpUg;gj;jp i d Vw;gLj;Jjy;
mtrpak;. 68
4.cWjpg;gLj;jy; (nra;nfj;R)
nr a ;wp> nr a ;Njhd;> nr a ;Nrh M f pa 3
nr a w;ghLfisAk;nj hL Hr;rpahf K d ;nd Lj;J
nr y ; Y jy ;
nra;nfj;R - c W jpg;gLj;Jjy;

• , q ; F Kd; Fwpg;gplg;gl;l 3 K i w f i s A k ;
filg;gpbg;gJld; m j i d NkYk;
tpUj;jp nra;jy; Ntz;Lk;.
• N j h l ; l j ; i j moFgLj;Jtjw;fhf
G+r;rhbfs;i t j ; j y ; .
• mk;Gf;Fwpfs;%y k ;
g h i j f i s ntspg;gLj;Jjy;
• RtHfspy; xNu msTfspy;
g l q ; f s ;nghUj;Jjy;
nra;nfj;R - cWjpg;gLj;Jjy;
• C opa Hf i s c w;rhfg;gLj;Jk ;
K f khf epfo;r;rpfs; xOq;F
gLj;Jjy;
• C opa H f i s ghuhL ;LjY k ;
gupR toq;FjYk;
• Nt i y f i s , y F t hf;Fk; EL ;g
K i wf i s c U t h f ; F j y ;
• FO K i w a p i d cUthf;Fjy;.
• ghJ fhg;gw;w K i wa py;
nr a w; g L t i j jtpHj;jy;.
nra;nfj;R - cWjpg;gLj;Jjy;
• CopaHfs; rPUiL K i w a p i d
N jhw;Wtpj;J th u j;jpy; F wpj;j
j pdj;jpy;mzpe;J tUjy;. (tpUg;gk;
,Ug;gpd;)
• epWtd # o i y moFgLj;Jjy;
• c i L e;j> gO j i L e;j
nghUL ; f i s ghtpg;gij
jtpHj;jy;
fbjf; N f h it f S f ; F
Vw;Wf;nfhs;sg;gL ;L
ngaupLjy; Kiw
gpupT
t i u g L k;
tpjpKiwfs;

FwpaPLfs;

Kd;Ndw;w
nraw;ghLfs;

FwpaPLfs;
5.xOf;fk;/nrhy;ypf;nfhLj ; j y ;
(rpj ;RNf)
5S nr a w;ghL ;bi d gpi oapd;wpnj hL Hr;rpahfTk;>
r upa hfTk;nr a ;tjw;F ga pw;rp
nf hLj;jy ;
rpj;RNf - xOf;fk; (gof;fg;gLj;Jjy;)
5S , i d e i l K i w g ;gLj;Jtjw;F
gpd;tUk;g b K i w f s ;
gad;gLj;jg;gLfpd;wd.

1.5S njhlHghf kw;wtHfSf;F mwpT+l;Ljy;


2 . j q ; fs J N r i t a h s H f s ; kw;Wk; rf
CopaHfi s
md;ghf mioj;jy;
3.r f c j ; j p Nahfj;jupd; f U j ; J f ; f S f ; F
kjpg;gspj;j y ;4.ed;whf nrtpkLj;jy;.
Fiwj;jy;. czHr;rp
trg;gLjiy Fiwj;jy;.
5. rL;Lj;jpid kjpj;jy;
(ghL r h i y r L ;L k;> mY t y f
r L ;L k;> t Pj pr; r L ;L k;>Ef HNth H
nj hL Hghd r L ;L q;fs;....)
6. rupahd Neuj;jpw;F N t i y nra;jy;
7. mHg;gzpg;GLd; nraw;gL goFjy;
8. kw;wtHfSf;F c j t p nra;jtw;F
Kd;dpw;wy;
9.v k J t PL> mY t y f k >
;
kw;Wk; ehL ; i L Ak;Rj;jkhf
itj;jpUg;gjw;F cWjp G+Zjy;
5S TOOL BOX
Promotion Tools Implementation Tools Evaluation Tools
5S Newsletters 5S Days (once a month) 5S Guidance Stickers
5S DAY
What is Seiton? Here is
a need for Here is
Seiton is arranging necessary a need for
items in good order so they SEIRI Here is
can easily be selected for use SEITO a need for
N SEIS
O
5S Posters 5S Study Tours CEO’s Inspection Tours

Seiri Seiton
Shitsuke
Seiketsu Seiso

5S Banners Photographing for Improvement 5S Checklists

We all Practice 5S

5S Badges 5S Inter-Department Competition Congratulations!


SUPER

5S
Here is an
Department A Excellent Example of
Department B
Department C 5S Practice

Department D
R.Robin 84
R.Robin 85
R.Robin 86
R.Robin 87
R.Robin 88
89
R.Robin 90
6. ey;y , L q;f s ;/ Nkhrkhd , L q;f s ;v d ; g ij
RL ;bf;fhL ;Ltjw;fhf ] ; upf;fH / Nygy; K i wapid
c g N a hfpf;fg;gLfpd;wJ.
7.Ra xO f ; f j ; J L d ; 5S
e i L K i wg;gLtjhf fhzg;gLfpd;wJ
8. r p f ; f y ; f i s njspTgLj;jpf;nfhs;sy;
/ ,iLg;gLy;
/ jPH ts p j ;j y ;v D k ; f L ;L q;f s ;
gpd;gw;wg;gLk;.
9.x t ; n t h U t U k ; 5S I
nray;K i wg;gLj;jp VidNahUf;F
vLj;Jf;fhL;Lhf ,Ug;gH.
91
R.Robin 92
R.Robin 93
5S n raw;ghL b; y;
gad;gLj;jg;gLk;
t i u aWf;fg;gL ;Ls;s epwq;fs;

R.Robin 94
R.Robin 95
96
R.Robin 97
R.Robin 98
5s , i d
e i L K i wg;gLj;Jtjd ;
% y k ;cw;gj;jpj;
1.epWtdj;jpd; Vw;gL f ;$ba
jpwd; gad;fs;
mjpfupg;gpw;F mbg;giLahf mikjy;
2. epWtdj;jpd; juk; c a H t i L A k ;

R.Robin 99
• 3. nghUL ;fs;> N r it f s ;
ngw;Wf;nfhs;s vLf;Fk;fhyk;
FiwtiLAk;
• 4. CopaHfs;> nghUL ; f S f;fhd
ghJfhg;G mjpfupf;Fk;
• 5. CopaHfspd; k d cWjp mjpfupf;Fk;.
• 6. tpidj;jpwd; tha;e;jJk; jpwikahdJkhd
k h z t r K j h a j ;jpid ehL ;Lf;F toq;f
K b j y ;.
• 7. ngWNgWfis mjpfupj;Jf;nfhs;s Kbjy;.
• 8. CopaHfs;> MrpupaHfSf;Fk;
k h z t H f S f ;F k ;kdjpw;F , j k h d # o i y
Vw;gLj;j Kbjy;.
Best Wishes in your Productivity journey…

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