INSTRUCTOR :

 EN. MOHD AZHARI BIN

ABDUL RASHID
 H/P : 017-5694321

 BACHELOR OF
OCCUPATIONAL SAFETY
AND HEALTH
MANAGEMENT WITH
HONOURS

 CERTIFIED MOBILE CRANE

INSPECTOR - TUV NORD

 CERTIFIED MOBILE CRANE

INSTRUCTOR - JKKP/ DOSH

 CERTIFIED MACHINERY
INSTRUCTOR & ASSESSOR
-CIDB

 TAE40110 CERTIFICATE IV -
TAFE NEW SOUTH WALES
COLLEGE, AUSTRALIA

 MASTER TRAINER LIFTING

MANAGEMENT - WA SKILLS
2
TRAINING, AUSTRALIA
 SCHEDULE
1. Course Introduction
2. Legislation
3. Introduction and Inspection of Heavy
Machinery
4. Introduction to Heavy Machinery
5. Classification of Inspections
6. Report
7. Final Exam: September 12, 2024
I. Theory – 1 Hour
II. Practical (Report Preparation) – 3 Hours

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 COURSE INTRODUCTION

 The purpose of this course is to provide guidelines for individuals

involved in the operation of Heavy Machinery. This training will
offer an overview, scope of duties, techniques, and knowledge for
individuals conducting supervision and inspections of Heavy
Machinery. The goal of the Malaysian Construction Academy is to
support government efforts in fostering a 'SAFE WORK
CULTURE' to reduce accident rates.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID 4
 RELATED ACTS

 Act 514 - Occupational Safety and Health Act (OSHA 1994)

 Act 139 - Factories and Machinery Act (FMA 1967) - Repealed
 Act 520 - Construction Industry Development Board Act (CIDB
1994)

Presented by :
MOHD AZHARI 5
  OCCUPATIONAL SAFETY AND HEALTH ACT 1994
(ACT 514)
 A Piece Of Legislation Enacted In 1994, The Purpose Of This
Act Is To,
 The purposes of this Act are

 To ensure the safety, health, and welfare of people at work;

 To protect individuals at the workplace (other than those who

are working) from risks arising from work activities;

 To promote a work environment that is adapted to the

physiological and psychological needs of employees;

 To establish a framework wherein existing occupational safety

and health legislation can be gradually replaced by approved
industrial regulations and practices.

Presented by :
MOHD AZHARI 6
 SUMMARY OF OSHA 1994 ENFORCEMENT
 First Schedule Subsection 1 (2)
 Manufacturing
 Mining and Quarrying
 Construction
 Agriculture, Forestry, and Fishing
 Utilities: Electricity, Gas, Water, Sanitation Services
 Transport, Storage, and Communication
 Wholesale and Retail Trade
 Hotels and Restaurants
 Finance, Insurance, Real Estate, and Business Services
 Public Services and Statutory Authorities

Except:
 Malaysian Armed Forces
 Domestic Services
 Shipping

Presented by :
MOHD AZHARI 7
 GENERAL DUTIES OF EMPLOYERS
Part IV Section 15
•Section 15 (1) – Ensure the safety, health, and welfare of all employees.
•Section 15 (2) – The duties of employers and self-employed individuals
include:
• Providing and maintaining safe plant and systems of work that are
without risks to health;
• Establishing rules for the use, handling, storage, and transportation
of plant and materials;
• Providing information, instructions, training, and supervision;
• Maintaining the workplace and ensuring safe entry and exit;
• Providing and maintaining a safe working environment.

Section 19
•FINE NOT EXCEEDING RM 500,000.00
• or
•IMPRISONMENT NOT EXCEEDING TWO (2)
Presented by : YEARS
MOHD AZHARI
• or
•BOTH PENALTIES TOGETHER 8
 GENERAL DUTIES OF EMPLOYEES
Part VI Section 24
•Section 24 (1) – It is the duty of every employee who is working to:

 Pay Attention to Safety and Health: Ensure their own safety and health as well
as that of others through their actions or omissions while working.
 Cooperate with the Employer: Work with the employer to comply with this Act
or any regulations made under it.
 Wear and Use Personal Protective Equipment (PPE): Wear and use the
appropriate personal protective equipment (PPE) provided.
 Follow Instructions and Regulations: Adhere to any instructions or regulations
introduced by the employer.

Section 24 (2)
•FINE NOT EXCEEDING RM
2,000.00
• or
•IMPRISONMENT NOT EXCEEDING
Presented by :
MOHD AZHARI
THREE (3) MONTHS
• or
•BOTH PENALTIES TOGETHER 9
 EMPLOYEE RIGHTS

26A. (1) An employee, after notifying the

employer or their representative that they
have reasonable justification to believe that
a hazard is likely to occur at their workplace,
shall have the right to remove themselves
from the danger or the work if the employer
fails to take action to eliminate the hazard.

PLANT AND MACHINERY INSPECTION

Presented by : COURSE _By AZHARI
MOHD AZHARI ABDUL RASHID 10
 Part VIA
Notification for Occupying the Workplace, Installation,
and Inspection of Plant, etc.
Certification of Competence
27D. (1) No person shall operate or cause or permit the
operation of any plant installed under Section 27C unless the
plant has a certification of competence issued by an
authorized officer or a licensed person.

PLANT AND MACHINERY INSPECTION

Presented by : COURSE _By AZHARI
MOHD AZHARI ABDUL RASHID 11
OCCUPATIONAL SAFETY AND HEALTH
(LICENSED PERSONS) REGULATIONS 2024
FIRST
SCHEDULE
3. LIFTING MACHINERY
Inspection under subsection 27D(2) of the Act.
For detailed information, please refer to the document:

PMI References\PUA 100 (REUPLOAD) PERINTAH 2024 OS

HA.pdf

PLANT AND MACHINERY INSPECTION

COURSE _By AZHARI
ABDUL RASHID 12
 ACT LPIPM/ CIDB (ACT 520)

 Part VII: Registration, Accreditation, Certification, and Training of

Construction Personnel

Section 33A. Accreditation and Certification of Site Supervisors and

Skilled Construction Workers
No site supervisor or skilled construction worker may be engaged or claim to be
engaged as a site supervisor or skilled construction worker unless they are
accredited and certified by the Board.
(5) A person who contravenes subsection (1) commits an offense and, upon
conviction, may be fined up to five thousand ringgit.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
ACCIDENT CASES BY SECTOR

PLANT AND MACHINERY INSPECTION

COURSE _By AZHARI
ABDUL RASHID
 INTRODUCTION TO HEAVY MACHINERY
INSPECTION
Employers must establish a Heavy Machinery Management Program
aimed at ensuring that Heavy Machinery is always in good and safe
working condition. When setting up this management program, the
following aspects should be considered, but are not limited to:

Daily Inspections
 Reporting and Recording Damage
 Maintenance and Periodic Inspection Schedule
 Maintenance Records
 Training for Operators on Conducting Inspections

Presented by : PLANT AND MACHINERY INSPECTION

MOHD AZHARI COURSE _By AZHARI
ABDUL RASHID
PURPOSE OF INSPECTION

Employers must establish procedures for conducting daily inspections of

each piece of heavy machinery to identify any damage and take
immediate corrective action. The aim is to ensure that the machinery is
in a safe condition before operation.

Daily inspections should –

a) Ensure that each driver is responsible for performing an initial

inspection of the heavy machinery before use.;

b) nsure that the person conducting the inspection can certify that the
heavy machinery is in a safe condition for use.;

c) Define the minimum requirements for inspections to ensure

thoroughness.;

d) Ensure that each driver is responsible for performing a final

inspection at the end of each work shift. This inspection should cover
all parts of the heavy machinery, similar to the initial inspection.
PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 GUIDELINES AND REFERENCES FOR
INSPECTIONS
- Operator’s Manual is a book provided by the manufacturer
to help operators understand the machinery and its proper use

The Operator’s Manual typically contains: :-

 Safety Information
 Presentation
 Instrument Panel
 Other Control
 Operating Instruction
 Operating Techniques
 Service And Maintenance
 Specification

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 IMPORTANT CRITERIA DURING HEAVY MACHINERY
INSPECTIONS
 Wear Appropriate PPE
 Ensure Safe Placement
 Flat Surface
 Parking Brake
 Use Tyre Chocks(Tyre Choke)
 Heavy Machinery Operator’s Manual (Manual Book)
 Log Book
 Check List
 Documentation(insurance, road tax, load charts)
 Physical Condition Inspection(Visual 4k)
 Looseness
 Cracks

 Leaks

 Damage
 Test Machinery Function
Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 PERIODIC INSPECTION AND
MAINTENANCE

 Every 10 Hours
 Every 50 Hours
 Every 250 Hours
 Every 500 Hours
 Every 1000 Hours
 Every 2000 Hours

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 10-HOUR INSPECTION / DAILY
INSPECTION
 Lubricate All Moving Joints
 Air Intake System
 Engine Oil
 Hydraulic Oil
 Transmission Oil
 Gear Oil
 Motor Swing
 Hydraulic Master Pump
 Cooling System
 Surrounding Inspection
 Machine Components

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 50-HOUR INSPECTION / WEEKLY
INSPECTION
 Buangkan Air Dalam Tangki Disel
 Drain Moisture And
Sendiment
 Grease All Pivot Points
 Check Battery
 Check Fan Belt Tension
 Clean Air Filters

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 250-HOUR INSPECTION / MONTHLY
INSPECTION
 Change Engine Oil and Filter
 Check Fan Belt and Fan
 Cooling System
 Grease Swing Gear
 Check Gear Oil
 Motor Swing
 Motor Final Drive
 Hydraulic Master Pump
 Axle

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 500-Hour Inspection / Quarterly Inspection
 Hydraulic System
 Replace Hydraulic Filter
 Fuel System
 Replace Fuel Filter
 Cooling System
 Replace Coolant

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 1000-HOUR INSPECTION / SEMI-ANNUAL
INSPECTION

 Air Filter Inspection

 Battery Inspection
 Engine Valve Clearance
Adjustment
 Pilot Pump Filter Replacement
 Gear Oil Replacement
 Motor Swing
 Motor Final Drive
 Hydraulic Master Pump

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 2000-HOUR / ANNUAL INSPECTION

 Engine Valve Clearance Adjustment

 Cleaning the Interior of the Water Tank
 Changing the Oil :
 Hydraulic Oil & Filter
 Motor Swing
 Motor Final Drive
 Hydraulic Master Pump
 Engine Oil & Oil Filter

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 SAFETY PROCEDURES FOR
UNSAFE OR UNDERGOING REPAIRS
MACHINERY

REPAIR
• Identify Damage PROCESS • Procedure for
• Record in Checklist Inspecting and
• Report to Employer • Lockout/Tagout Testing Machinery
(LOTO) Procedure • Recording in the Log
• Lockout/Tagout Book
(LOTO) Procedure: • Written Reports and
Tag Installation and Records
Warning Signage
MACHINERY
COMPLETION
INSPECTION
PROCESS
PROCESS

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 ACTIONS TO TAKE WHEN EQUIPMENT
CANNOT BE USED
 Record on Inspection Form.
 Place Tag on Steering Wheel.
 Report to Supervisor.
 Ensure Repairs Are Completed.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 PERSONAL PROTECTIVE EQUIPMENT (PPE)……
 When conducting an inspection on machinery, ensure

the following safety practices are followed :

 Wear Complete Safety Gear.
 Avoid Inspecting the Underside of Machinery in Unsafe
Conditions.
 Do Not Check Radiator Fluid Levels When Engine is Hot.
 Avoid Checking Fan Belts When Engine is Running.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 SAFETY PROCEDURES FOR MOUNTING AND
DISMOUNTING MACHINERY
 When Mounting or Dismounting Machinery, Ensure You Always Face the
Equipment.
 Always use the Three-Point Contact method, which involves climbing
onto and dismounting from the machinery with both hands gripping the
handrails on either side of the machinery cabin door and one foot
stepping on the machinery ladder simultaneously.
 Do not use controls as handholds

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 CHECK HANDRAILS (HANDRAILS)
 Ensure the handrails are in good condition.

CHECK STEPS OR FOOTRESTS

 Ensure the steps or footrests on the machinery are always in good
condition and not damaged, such as being broken, bent, or cracked at the
joints.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 INTRODUCTION TO TYPES OF HEAVY
MACHINERY

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
Presented by : HYDRAULIC EXCAVATOR
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
Presented by : WHEEL LOADER @ FRONT END
MOHD AZHARI
LOADER
PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
Presented by :
BACKHOE LOADER
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
Presented by : FORKLIFT
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 TELEHANDLER @ TELESCOPIC
Presented by :
MOHD AZHARI PLANT AND MACHINERY HANDLER
INSPECTION
COURSE _By AZHARI
ABDUL RASHID
Presented by :
ARTICULATED DUMP
MOHD AZHARI
COURSE
TRUCK
PLANT AND MACHINERY INSPECTION
_By AZHARI
ABDUL RASHID
 CLASSIFICATION OF MACHINERY
INSPECTION

Pemeriksa
Inspection
an
Before
Sebelum
Operation
Operasi Inspection
During
Operation
Inspection
After
Operation

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 INSPECTION BEFORE OPERATION
 Before the engine is started.
 The machinery should be on a flat surface, the engine turned off
(during pre- and post-operation inspections), the parking brake
engaged, and the tires or tracks blocked with special wooden chocks to
prevent the machinery from moving.
 Conduct inspections by referring to the checklist, and any issues found
on the machinery must be recorded in the Checklist and Log Book.
 Daily inspections by the operator ensure that the machinery is in good
condition and safe to use.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
INSPECTION IS DIVIDED INTO 4 SECTIONS
1. Machinery Qualification Documents
2. Engine Compartment
3. Carrier
4. Operating Components & Exterior

PLANT AND MACHINERY INSPECTION

COURSE _By AZHARI
ABDUL RASHID
 MACHINERY REQUIREMENT
DOCUMENTS
 Rod Tax and Insurance
 Copy of Registration Document
 Operator's Manual Book
 Checklist
 Log Book
 Load Chart

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 RUANGAN ENJIN @ ENGINE
COMPARTMENT
 Engine Oil
 Hydraulic Oil
 Brake Fluid
 Transmission Fluid
 Fuel
 Cooling System
 Battery
 Battery Terminal Contacts
 Belts
 Air Filter

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 IMPORTANT CRITERIA DURING HEAVY
MACHINERY INSPECTION
 Component Lifespan
 Check the Physical Condition of Machinery
(Visual 4k)
 Looseness
 Bolts & Nuts, Engine Components, Radiator Hoses, etc
 Cracking
Engine Components
 Leaks
 Radiator Water, Engine Oil, Diesel, Hydraulic
Oil, ATF Oil, etc.
 Damage

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 ENGINE OIL INSPECTION

IDENTIFYING THE DIPSTICK

 The engine's position in the machinery is located behind or in front of

the driver's seat and also serves as a counterweight to balance the
machinery during operation. The engine's position depends on the
type and model of the machinery (refer to the Machinery
Operation Manual).
 The dipstick is used to measure the engine oil level.

PLANT AND MACHINERY INSPECTION

Presented by :
COURSE _By AZHARI
MOHD AZHARI
ABDUL RASHID
 CLEAN THE DIPSTICK
Remove the dipstick from its place, then clean it with a cloth or paper towel..

CHECK ENGINE OIL

 Check the engine oil level
 Inspect the mark on the dipstick

CHECK THE CONDITION OF THE ENGINE OIL

 Type of oil.
 Condition of the oil
i. Color changes in the engine oil.
ii. Oil concentration.
iii. Ensure the oil is not mixed with water or contaminants.
PLANT AND MACHINERY INSPECTION
Presented by :
COURSE _By AZHARI
MOHD AZHARI
ABDUL RASHID
 PARAS MINYAK HIDRAULIK @HYDRAULIC
OIL LEVEL
IDENTIFY THE HYDRAULIC OIL TANK

 The hydraulic tank for the machinery is located on the right side, between the
diesel tank and the engine. The position of the hydraulic tank depends on the type
and model of the machinery (refer to the Machinery Operation Manual).

PLANT AND MACHINERY INSPECTION

Presented by : COURSE _By AZHARI
MOHD AZHARI ABDUL RASHID
 HYDRAULIC OIL LEVEL INSPECTION
 Place the machinery on a level surface and ensure the equipment's
add-on parts are positioned according to the Machinery Operation
Manual.
 Check the hydraulic oil level using the gauge on the side of the
hydraulic tank
CHECK THE CONDITION OF THE HYDRAULIC OIL
 Color of Hydraulic Oil
 The hydraulic oil used in the machinery is either 10W, 32W, or 68W,
depending on the oil brand and the type of machinery (refer to the
Machinery Operation Manual).
 The hydraulic oil filter should be replaced after every 1000 hours of use, and
the hydraulic oil should be changed after every 2000 hours of use.
 Perform the inspection before starting the engine.
 Check the condition of the hydraulic tank.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 MINYAK BREK/ BRAKE FLUID

CHECK BRAKE FLUID

 Inspect the indicator
 Check the brake fluid level

CHECK THE CONDITION OF THE BRAKE

FLUID
 Type of fluid
 Condition of the fluid
i. Color changes in the fluid.
ii. Fluid concentration.
iii. Ensure the fluid is not mixed
with water, rust, or
contaminants
Presented by : iv. Check for leaks
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 TRANSMISSION OIL
CLEAN THE DIPSTICK
 Remove the dipstick from its place, then clean it with a cloth or paper towel..

CHECK THE TRANSMISSION OIL

 Inspect the mark on the dipstick to determine the transmission oil level.

CHECK THE CONDITION OF THE TRANSMISSION OIL

 Condition of the oil
I. Color changes in the oil
II. Oil concentration
III. Ensure the oil is not mixed with water or contaminants
IV. Check for leaks

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 PERIKSA PARAS BAHAN BAKAR @ CHECK FUEL
LEVEL
IDENTIFY THE DIESEL FUEL TANK

 The diesel fuel tank is located on the right side of the operator. The position depends
on the type and model of the machinery (refer to the Machinery Operation Manual).
CHECK THE CONDITION OF THE DIESEL FUEL TANK
• Water in the Diesel Tank
Water in the tank results from condensation.
Accumulated water at the bottom of the tank needs to be drained.
• Leaks
Check the overall condition of the tank and the hose connections for any leaks.

PLANT AND MACHINERY INSPECTION

COURSE _By AZHARI
ABDUL RASHID
 PERIKSA PARAS BAHAN BAKAR @ CHECK FUEL LEVEL

CHECK DIESEL FUEL LEVEL

 View the fuel level through the gauge display in the cabin.
 Measure manually if necessary.

STEPS TO DRAIN WATER FROM THE FUEL FILTER WATER SEPARATOR

1. Open the fuel filter cover by turning it counterclockwise.
2. Allow water and diesel to drain out for a while.
3. Close the "Lock" on the sediment bowl.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 PERIKSA RADITOR @ SISTEM PENYEJUKKAN
COOLANT LEVEL & CONDITION
CHECK THE CONDITION OF THE TANK
AND COOLANT FLUID

Condition of the Coolant Fluid:

 Not rusty
 Not oily
Condition of the Radiator and Hoses:
 External condition of the radiator
 No leaks from the tank or hoses
 Condition of the hoses
Cleaning the Radiator Fins:
 Use a high-pressure water machine
 Use a high-pressure air machine
 Use a soft brush
 (Note: Dirty radiator fins can cause
engine temperature to rise.)

PLANT AND MACHINERY INSPECTION

COURSE _By AZHARI
ABDUL RASHID
IDENTIFY THE COOLANT TANK CAP
 Locate the position of the coolant tank cap to check the water level (measuring the
coolant level). The position depends on the type and model of the machinery (refer to
the Machinery Operation Manual).
 Replace the cap securely.
 Ensure the radiator is not hot.
 Use appropriate safety protection equipment.

CHECK THE COOLANT FLUID LEVEL

 Check the coolant level in the radiator tank.
 Also inspect the auxiliary tank located to the left of the main coolant tank.

PLANT AND MACHINERY INSPECTION

COURSE _By AZHARI
ABDUL RASHID
 PERIKSA KEADAAN BATERI @ CHECK
BATTERY CONDITION
IDENTIFY THE BATTERY
 The battery is located behind the operator's cabin of the machinery (refer to
the Machinery Operation Manual).
 Battery types include Dry Cell and Wet Cell.

i. Positive Terminal (+)

ii. Negative Terminal (-)

PLANT AND MACHINERY INSPECTION

Presented by : COURSE _By AZHARI
MOHD AZHARI ABDUL RASHID
 CHECK BATTERY WATER LEVEL
 Identify the location of the battery water or acid
levels within the battery.
CHECK THE CONDITION OF THE BATTERY
 Inspect the terminals
 Check the external condition of the
battery
 Examine cable connections
 Check the insulation of the battery
terminals

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 TALI SAWAT @ BELTING
CONDITION
IDENTIFY THE BELT FOR INSPECTION
• The belt for the machinery is located between the engine and the coolant tank.
CHECK THE CONDITION OF THE BELT
I. Inspect for cracks
II. Check for cuts
III. Look for peeling
CHECK THE BELT TENSION
• Recommended belt tension is 7-8 mm
(refer to the Machinery Operation Manual)

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 PENAPIS UDARA @ AIR CLEANER
IDENTIFY THE AIR FILTER

 The air filter for an excavator is located behind the operator's cabin, on the
left side. The position may vary depending on the type and model of the
machinery (refer to the Machinery Operation Manual).
 Ensure the external condition of the air filter is clean.
 Refer to the warning indicator display.

REMOVE THE AIR FILTER

 Remove the air filter by releasing the clips and nuts.

PLANT AND MACHINERY INSPECTION

COURSE _By AZHARI
ABDUL RASHID
 AIR FILTER INSPECTION
There are two methods for inspection:
1.Visual inspection
2.Using a light source

CLEANING THE AIR FILTER

•Use a high-pressure air machine
•Use a high-pressure water machine
•Soak in hot water (depending on the type of
filter)

REINSTALL THE AIR FILTER

Rajah 3. Kaedah Memeriksa Penapis Udara
•Place the air filter back in its original position
•Secure the air filter cover
•Press the reset switch under the warning
indicator to return it to normal

Rajah 4. Kaedah Mencuci Penapis Udara

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 Undercar
riage of
the
Machiner
y

CARRIER CARRIER
COMPONEN COMPONENT Machiner
TS S y Cabin
(TRACKED)

Carrier
Component
s
(Wheeled)

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 INSPECTION OF THE LOWER PART OF HEAVY
MACHINERY
 Ensure the heavy machinery is placed on a level surface.
 Inspection is carried out before the engine is started.
 The inspection is conducted to detect if there are any:
i. Fluid leaks (engine oil, hydraulic, transmission, gear, air,
fuel, etc.)
ii. Loose parts on the heavy machinery (bolt & nut)
iii. Cracks on components/parts of the heavy machinery.
iv. Damage to components

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 INSPECTION OF THE MACHINERY
 CABIN
Check the cabin windows for cracks and dirt that could
obstruct the operator’s view.
 Check that the machinery lights are in good condition.
 Check that the wipers and side mirrors are in good condition.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 INSPECTION OF THE CARRIER SECTION (WHEELED)

 If tires or rims are not properly maintained according to the

correct procedures, there is a risk of tire blowouts or damage, or
rims flying off, which can cause serious injury or death
 Always inspect the tires of the machinery to check their
condition, tire pressure, and ensure the lug nuts are in
satisfactory condition.

Presented by :
MOHD AZHARI
 INSPECTION OF THE TIRE
 Tire SECTION
pressure condition.
 The tires should be in good and optimal condition.
 Minimum tread thickness is 15mm from the base.
 No cracks, tears, or splits in the tire tread.
 Condition of the tire bolts and nuts.
(Refer to the Machinery Operation Manual).

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 CARRIER COMPONENTS
(CHAIN)
KENALPASTI KOMPONEN UNDERCARRIAGE
 Undercarriage is a component on the lower part of the machinery, such as :
i. Top Roller / Carrier Roller
ii. Track Roller / Bottom Roller
iii. Front Idler
iv. Sprocket
v. Track Link Ass'y
vi. Track Shoe Ass'y
vii. Track Adjuster

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 INSPECTING THE CONDITION OF THE UNDERCARRIAGE
 Rollers
i. Cracks or wear on rollers
ii. Looseness in bolts
iii. Oil seal leaks

 Idler
i. Cracks or wear on idlers
ii. Oil seal leaks

 Sprocket
i. Cracks or wear on sprockets
ii. Looseness in bolts and nuts

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 INSPECTING THE CONDITION OF THE UNDERCARRIAGE

 Link Assembly
i. Cracks or wear on track links.
ii. Looseness in pin links.

 Track Shoes
i. Cracks on track shoes
ii. Looseness in bolts and nuts

 Track Adjuster
i. Leakage from cylinder adjuster
ii. Damage to grease nipples
iii. Broken recoil spring

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
INSPECTING TRACK TENSION
 Use a long piece of wood from the idler to the carrier roller and place it on the
track.
Measure in the middle of the idler and carrier roller (as shown in the diagram
below).
If the track is loose, grease it until the tension reaches the appropriate range of
40mm to 50mm (Refer to the Machinery Operation Manual).
ADJUSTING TRACK TENSION

 Wear appropriate safety protective gear.

Use a grease pump to pump grease into the track adjuster.
The track adjuster is located in the middle of the track frame."

PLANT AND MACHINERY INSPECTION

COURSE _By AZHARI
ABDUL RASHID
 CONTROL COMPONENTS / EXTERNAL MACHINERY COMPONENTS

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 IMPORTANT CRITERIA DURING HEAVY
MACHINERY INSPECTION
 Surrounding Inspection (Walk Around Inspection)
 Component lifespan
 Check the physical condition of the machinery (Visual 4k)
 Looseness
 Bolts & nuts, components, hoses, etc..
 Cracking
 Machinery components
 Leaks
 Fluids
 Damage
 Bushings & shafts,
attachments, etc

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 PEMERIKSAAN BAHAGIAN ALAT
TAMBAH @CHECK ATTACHMENT PARTS

IDENTIFYING ATTACHMENT PARTS

Common attachments include:

• Bucket
• Clamp
• Rock breaker
• Ripper"

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 INSPECTION OF ATTACHMENT
CONDITION
 The inspection of
machinery attachments
can be detected visually,
such as:
I. Cracks
II. Wear and tear
III. Looseness, especially in the
bucket, bucket adapter, bucket
teeth, side cutter, cutting edge,
and bucket pins.
REPORTING ATTACHMENT DAMAGE
 Report any damage to the supervisor.
 Record it in the logbook.
(Refer to the Machinery Operation
Manual) for safety when removing
and installing attachments.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 INSPECTION OF SLEWING MOTOR

 Check for any leaks in the hydraulic system.

 Check for any looseness in bolts and nuts.
 Check for any cracks in the area.
 Test the effectiveness of the motor/system to ensure proper
function
(Slewing should stop immediately when the lever is
released).

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
INSPECTION OF SWING
MECHANISM

79
INSPECTION OF SWING MECHANISM

80
Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 LIFTING EQUIPMENT @
HANDLING

 Fork
 Fork Lock Pin
 Load Backrest
 Mast
 Chain
 Lift Cylinder
 Tilt Cylinder
 Hydraulic Hoses

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 FORK/ LOCK PIN

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 PENYANDAR MUATAN/BACKREST

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 MAST @ TETIANG

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 CHAIN @ RANTAI

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 SILINDER CONDONG/TILTING CYLINDER

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 HYDRAULIC OIL TANK DAN FUEL TANK

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 BOOM SECTION DAN BOOM ANGLE

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 ENGINE COMPARTMENT

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 Presented by :
PLANT AND MACHINERY INSPECTION MOHD AZHARI
COURSE _By AZHARI
ABDUL RASHID
 ABSOBER & LOCK SYSTEM
 Damage to this part will cause the Dump Truck to be unstable
and unable to absorb vibrations..
 Check the absorber, mounting, bolts, and nuts, and look for
any leaks.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 DUMP TRUCK INSPECTION
 The safety lock on the Dump Body section is crucial to
prevent accidents.
 When maintenance is needed on the Dump Body, ensure that
the Dump Body Lock is engaged before starting any work.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 MACHINE INSPECTION CATEGORIES

Pre-
Operation
Inspection
During
Operation
Inspection
Post-
Operation
Inspection

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 SEAT INSPECTION
 The operator’s seat inside the machine’s cabin should always be
in good condition to ensure comfort for the operator.
 The seat position can be adjusted for the operator’s comfort in
heavy machinery.
 Any damage should be repaired to avoid causing harm to the
operator.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 SAFETY BELT INSPECTION
 Check the condition and test the function of the
safety belt.
 The safety belt is located on the operator's seat,
and typically heavy machinery will not start or a
buzzer will sound if the operator is not wearing the
safety belt.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 DURING OPERATION INSPECTION @ MACHINE CONTROL AND
FUNCTION
(FUNCTIONAL)

 Start the engine.

 Idle the engine for 5 minutes after starting the
machine.
 Check the effectiveness of the control display.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 STARTING THE ENGINE
When starting the engine of the machine, the operator should:

 Understand the method for cranking the engine.

 Check and interpret the warning indicators on the instrument panel.

ENSURING ENGINE FUNCTION

When the machine's engine is running, the operator should ensure:

 The instrument panel displays that the machine's functions are in

good condition.
 The engine speed is tested from low to high.
 No unusual noises are coming from the engine.
 The condition of the exhaust smoke is identified.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 WARNING INDICATORS ON THE CONTROL DISPLAY

IDENTIFYING WARNING INDICATORS ON THE DISPLAY

 TYPES OF DISPLAY SYMBOLS consist of various symbols that need to be

understood and their functions. These symbols depend on the type and model of
the machinery used. Below are the symbols on the control panel:

o Fuel Level
o Indicates the fuel level. If it lights up, it
1
means the fuel is low and needs to be
refilled.

o Cooling System Temperature

o Indicates the temperature level of the
engine/radiator coolant. If this light
2
comes on, it means the engine is
overheating and more coolant needs to
be added.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 o Hydraulic System Temperature
o Indicates the temperature level of the
3 hydraulic oil. If this light comes on, it
means the oil is too hot (overheating)
and additional oil may need to be added.

o Engine Oil Pressure

o Indicates the engine oil pressure. If this
4
light comes on, it means the engine oil
level is low and needs to be refilled.

o Air Filter
o Indicates the air filter condition. If this
5 light comes on, it means the air filter is
too dirty and needs to be cleaned or
replaced.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 WARNING INDICATORS ON THE CONTROL DISPLAY

1. Engine Oil Pressure

2. Charging System
3. Preheat Indicator
4. Fuel Filter Indicator
5. Fuel Level Gauge
6. Engine Temperature
7. Transmission Oil
Temperature
9. Seat Belt Warning

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 CHECK WARNING INDICATORS
 Check all symbols on the Computerized Monitoring System (CMS)
 Verify that all indicators are functioning correctly.
 Report any indicators that are damaged or showing warnings.
 Refer to the operator’s manual.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 YELLOW WARNING LIGHT
 If a yellow warning light appears on the instrument panel during the
operation of heavy machinery:

Report it to the supervisor immediately for a prompt

inspection of the issue with the heavy machinery.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 RED WARNING LIGHT
 If a red warning light appears on the instrument panel
during the operation of heavy machinery:

Stop the operation of the heavy machinery

immediately. Report the issue to your supervisor
right away.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 DURING OPERATION INSPECTION / MACHINE CONTROL
AND FUNCTION (FUNCTIONAL)
 Test the effectiveness of control instruments and machine
components.
 Test the effectiveness of the heavy machinery braking system.
 Identify any leaks in:

•Engine oil
•Hydraulic oil
•Diesel fuel
•Transmission oil
•Gear oil
•Air

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 MACHINE CONTROL AND FUNCTION
(FUNCTIONAL)

Presented by :
MOHD AZHARI
 MACHINE CONTROL AND FUNCTION
(FUNCTIONAL) – HYDRAULIC EXCAVATOR

1. Operator's seat
2. Control locking lever
3. LH control lever
4. Foot rest (pedal locked)
5. Left-hand travel control pedal and lever
6. Right-hand travel control pedal and lever
7. Dozer blade lever (if equipped)
8. Option pedals
9. Instrument panel
10. Heating, ventilation or air-conditioning control
(optional)
11. RH control lever
12. Air vents
13. RH control arm
14. LH control arm
15. Articulated or offset boom adjustment pedal (if
equipped) (CX135SR)
16. Offset pivot control pedal (CX80)

PLANT AND MACHINERY INSPECTION

COURSE _By AZHARI
ABDUL RASHID
 INSPECTING AND TESTING ATTACHMENT SYSTEMS
 Before operating the excavator, the operator must ensure that all parts of the
machine are functioning properly.
 The control levers for the excavator attachments are located on the left side of the
operator's seat. The functions of the left attachment control lever are as follows:

1. Dipper/Arm Out
2. Dipper/Arm In
3. Swing Left
4. Swing Right

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
  The control levers for the excavator attachments are located on the right side of
the operator's seat.

 The functions of the right attachment control lever are as follows:

5. Boom Down
6. Boom Up
7. Bucket Close (Filling)
8. Bucket Open (Dumping)

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 The control levers for the excavator's directional movement are located at the
front of the operator's seat.

 The functions of the directional movement control levers are as

follows:
 Right Lever: Moves the right track forward and backward
 Left Lever: Moves the left track forward and backward

PLANT AND MACHINERY INSPECTION

COURSE _By AZHARI
ABDUL RASHID
 MACHINE CONTROL AND FUNCTION (FUNCTIONAL) –
ARTICULATED DUMP TRUCK

Presented by :
SERVICE BRAKE SYSTEM
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 RETARDER BRAKE SYSTEM

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 DIFF LOCK SYSTEM

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 EXZOS BRAKE SYSTEM

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 GEAR SELECTOR SYSTEM

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 DUMP LEVER SYSTEM

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 PARKING BRAKE SYSTEM

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 CHECK LIGHTING SYSTEM &
 Check ACCESSORIES
and test the indicator
lights, spotlight, warning
lights, cabin lights, and brake
lights
 Inspect the reverse alarm and
ensure it is functioning.
 Verify that the hour meter is in
good condition.
 Check and test that the horn is
working.
 Check and test that the wipers are
functioning properly.
 Ensure that the heating and air
conditioning systems are in good
condition (if applicable).
 Inspect and adjust the rearview and
side mirrors.

PLANT AND MACHINERY INSPECTION

Presented by :
COURSE _By AZHARI
MOHD AZHARI
ABDUL RASHID
 INSPECT AND TEST MACHINE FUNCTIONS
 Ensure the brakes are used.
 Test the lift arm function by raising and lowering it.
 Test the bucket – open and close it.
 Test forward and backward movement.
 Test turning left and right.
 Refer to the operator's manual

LOADER LIFT
ARM

LOADER
BUCKET

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 BRAKE SYSTEM FUNCTION INSPECTION

 Check the parking brake and ensure it is functioning.

 Do not engage the parking brake while the machine is moving.
 Inspect the brake pedal and ensure it is in good condition.
 Test the brakes by moving forward and backward.
 Refer to the operator’s manual.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 MACHINE CONTROL AND FUNCTION (FUNCTIONAL) –
FORKLIFT

 Control Lever Functions

 Lights/Indicators
 Warning Equipment
(Beacon, Reverse Alarm)
 Horn
 Steering

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 STEERING AND CONTROL LEVERS

Presented by :
MOHD AZHARI
 LIGHTS, INDICATORS, AND BEACON

BEACON

TURN
HEADLIGHTS
SIGNALS

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 HON

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 DOOR AND EMERGENCY EQUIPMENT
INSPECTION
Quick and effective emergency actions can reduce the impact of accidents,
whether it be fatalities or serious injuries, and can SAVE LIVES and
ASSETS.

 Emergency routes or doors should be inspected and accessible in case of

an emergency.
 Emergency equipment must always be available, sufficient, and in GOOD
CONDITION.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
  FIRE EXTINGUISHER should be provided in the heavy
machinery.
• Check the expiration date.
• Ensure it has not been used.

 EMERGENCY EQUIPMENT, such as:

• Flashlights
• Emergency markers like warning cones and triangular signs
should be provided in the heavy machinery.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
ENTER DATA INTO THE CHECKLIST
 The machine inspector should write their name, the
date of inspection, and sign the checklist.
 Identify the machine components and mark [ / ] in
the designated spaces on the checklist to indicate
whether they are in good condition or not.
 MACHINE INSPECTION CATEGORIES

Pre-
Operation
Inspection
During
Operation
Inspection
Post-
Operation
Inspection

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 POST-OPERATION INSPECTION
 Park the heavy machinery in a safe location.
 Conduct a thorough inspection around the machinery AFTER
work is completed.
 Look for signs of leakage:
 Visually inspect the overall condition of the heavy machinery.
 Lubricating oil.
 Hydraulic oil.
 Radiator tank condition.

 Check the condition of the brakes.

 Inspect the wheels, tires, and tracks.
 Check other related components.
 Record all issues in your Log Book.
 Provide this information to your supervisor.

Presented by :
MOHD AZHARI
PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 PREPARATION OF MACHINE INSPECTION REPORT

Details to Record and Report:

I. Date
II. Name of the machine operator
III. Start and end times of work
IV. Components inspected
V. Inspection records and photographic
evidence
VI. Checklist
VII.Comments and recommendations
related to the inspection results
VIII.Inspector's details and signature
IX. Verifier's details and signature
X. Submit the report to management or the
relevant department
Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 BENEFITS OF SCHEDULED INSPECTION AND
MAINTENANCE
1. Ensures the machinery is in good and safe condition before
operation.
2. Identifies damage early before it worsens.
3. Extends the machinery’s lifespan and maintains its fitness.
4. Saves on maintenance costs.
5. Prevents accidents.
6. Avoids operational issues and breakdowns during work.

Presented by :
MOHD AZHARI PLANT AND MACHINERY INSPECTION
COURSE _By AZHARI
ABDUL RASHID
 APENDIKS
RUJUKAN / REFERENSI
•Occupational Safety and Health Act 1994 – Act 514
•Factories and Machinery Act 1967 – Act 139
•Lifting Operations and Lifting Equipment Regulations 1998
•Provision and Use of Work Equipment Regulations 1998
BS EN 474 "Earth-moving machinery- Safety" comprises the following parts:
https://www.worksafe.qld.gov.au/__data/assets/pdf_file/0011/20306/guidetomachinery-
equipmentsafety.pdf
file:///D:/Plant%20Machinery%20Inspection%20Course/Telehandler.pdf
https://www.dosh.gov.my/index.php/competent-person-form/occupational-health/infografik/369
0-
infografik-lockout-tagout-loto/file
Apabila hadirnya kamu untuk berkursus,
Janganlah kamu hadir untuk mendapat sijil,
Jikanya kamu hadir hanya kerana sijil,
Belum pasti kamu peroleh sijil,
Presented by :
Akan tetapi apabila hadirnya kamu kursus untuk mencari ilmu,
MOHD AZHARI Pastinya kamu akan mendapat sijil .........
AAR_azhari abdul rashid®

143