Pump Training
Pump Training
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
WORLD HEADQUARTERS
TUCSON, ARIZONA
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Co
FLS KREBS TUCSON CAMPUS
TOTAL 100,000 SQ.M. (24 ACRES)
Inventory
Storage
Inventory
Storage
Service
Center
Receiving
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
5
PUMP BASICS, SIZING,
AND PUMPING SYSTEMS
OVERVIEW
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
WHAT IS A
SLURRY PUMP?
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Title 11/09/2024 7
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 8
Drive Side Wet End
Bare Shaft
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
ANATOMY OF A SLURRY PUMP
SHAFT CASING
SEAL
BEARINGS
SHAFT IMPELLER
Wear Ring
Suction
Back Liner Liner
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Title 11/09/2024 10
ANATOMY OF A SLURRY PUMP (Cont.)
Pump Shown:
Krebs millMAX 26X22 UMD
Mill Discharge at Metcalf Expansion
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Impeller Vanes
Pumping Vanes
Expelling Vanes
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 12
Drive Arrangements
Drive arrangements are
selected based on
customer preference and
also the
size/requirements of the
motor.
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
millMAX Power Frame
Speed and Power Ratings
millMAX-e Standard
Power Frame Power Frame Max HP Max Kw Max RPM
EMAAA N/A 25 19 4000
EMAA MMAA 50 37 2925
EMA MMA 100 75 2150
VMA 100 75 2260
EMB MMB 250 186 1525
VMB 250 186 1650
EMC MMC 500 373 1245
N/A MMD 1000 746 880
N/A MME 1600 1193 855
N/A MMF 2700 2013 530
N/A MMG 5000 3728 400
MMG Oil
N/A Lubricated 5000 3728 500
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 14
Pumps Don’t Suck!
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Efficiency Curves
BEP Curve
Speed Curves
NPSHr Curves The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 16
OPERATING AT BEP
W2
C2 Absolute Flow
Velocity
U2 C2
Peripheral
U2
Velocity of
Impeller
W2 Relative
Velocity
of Flow
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
OPERATING TO THE LEFT OF BEP
W2
C2 Absolute Flow
Velocity
U2 C2
Peripheral
U2
Velocity of
Impeller
W2 Relative
Velocity
of Flow
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
OPERATING TO THE RIGHT OF BEP
W2
C2 Absolute Flow
Velocity
U2 C2
Peripheral
U2
Velocity of
Impeller
W2 Relative
Velocity
of Flow
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
Suction
Velocity
Calculations
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 20
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 21
NPSHa Calculation
0.5
V2/2g
= 1.5 ft
Entry Loss
6 ft
Hf=0.3ft
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
NPSHr Curves The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 23
Creating a System
Resistance Curve
Static Head
+ Delivery
Pressure
Plot points by
calculating TDH at
different flow rates
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
millMAX™ Pump Hydraulic Lab
1 2 3 4 V
Contents
November 9, 20 25
RECIRCULATION
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
November 9, 20 26
Recirculation predicted via CFD
Wear ring clearance – 2 mm
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
November 9, 20 27
CONVENTIONAL FLOW
RECIRCULATION
Contents
SOLIDS CONCENTRATION IS HIGHEST
AT IMPELLER SHROUDS
Concentration of
Slurry is Cv= 10%
Concentration at
Suction Shroud is
Cv= 24.6%
Reference: University of Kentucky Hydraulics Laboratory The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
SOLIDS VELOCITY AT SUCTION LINER
Content
SUCTION SIDE WEAR PATTERN
BEFORE AFTER
Suction-Side
Wear Zones
Solids Quickly
Erode Running
Clearances
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
millMAX PATENTED SOLUTION
• Wide clearance at
expelling vanes
prevents large solids
from being crushed.
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Title 11/09/2024 32
HIGH RADIAL VANES
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
millMAX™ Patented Solution
Adjustable
Wear Ring
Urethane Wear
Ring Carrier
Suction
Adjustment
Liner
Bolts
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 34
EXTERNAL WEAR ADJUSTMENT SCREW
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
ADJUSTING WEAR CLEARANCE
ON A 20” PUMP
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
WEAR RING ADJUSTMENT
RUBBER LINERS
Adjustment Adjustment
Bolts Studs
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 37
CYPRUS SIERRITA
Content
COMPETITORS FULL FACE
SUCTION WEAR LINER
ADJUSTMENT
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
WARMAN/ASH MCU-MCR
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
WARMAN/ASH MCU-MCR
ADJUSTABLE LINERS
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
WARMAN/ASH MCU-MCR
ADJUSTABLE LINERS
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
RECIRCULATION INCREASES RAPIDLY AS THE
CLEARANCE IN FRONT OF THE IMPELLER IS
LARGER.
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
November 9, 20 43
SUMP AND SUCTION PIPE
DESIGN
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
BASIC PROBLEMS WITH CENTRIFUGAL
PUMPS
80% 20%
Sump
Gland Seal
Bearing
Suction Pipe
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
KEEPING AIR OUT OF PUMP
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
SUCTION LOSSES
CHAMFERED PROJECTING PIPE
3400 gpm Flow
8 ft 10 in
0.8 V2/2g
= 2.4 ft
Entry Loss
6 ft
Hf=0.3ft
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
SUCTION LOSSES PROJECTING PIPE
WITH BEND
3400 gpm
Flow
Impeller Eye Pressure =
8 ft – 3 ft – 1.2 ft – 0.3 ft = 3.5 ft +ve.
8 ft
Bend Loss = 10 in
1.2 ft
1.0
V2/2g
= 3 ft
Entry
Loss
6 ft
Hf=0.3 ft
m The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
SUCTION LOSSES - PROJECTING PIPE
8 ft 10 in
1.0 V2/2g
= 3 ft
Entry
Loss
6 ft
Hf=0.3 ft
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
SUCTION LOSSES
FLUSHED ROUNDED CONNECTION
3400
gpm
8 ft
10 in
0.15 ft
6 ft
0.3 ft
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
THICKENER UNDERFLOW SUCTION PIPE
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
Click icon to add picture
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 52
Click icon to add picture
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 53
PUMP PRODUCT LINE AND
APPLICATION OVERVIEW
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 54
millMAX Pump Product Family
millMAX
millMAX High Pressure
millMAX High Head
millMAX-e
millMAX-e Elastomer
slurryMAX
slurryMAX High Pressure
gravelMAX
vMAX
vMAX Elastomer
Ultimate Mill Discharge (UMD)
UMD High Pressure
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 55
millMAX High Head
Size Range
3x2-13 80 MMA
4x3-17 100 MMA,
MMB
6x4-21 150 MMB,
MMC
8x6-28 200 MMC
10x8-34 250 MMC,
MMD
12x10- 300 MMD
34.5/36
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 56
OVERSIZED PUMPS CAUSE HIGH
RADIAL LOADS
Slurry
Pressure
Distribution
10 x 8 12 x 10 14 x 12
Duty Point:
3400 GPM
(795 m3/h)
(90FT) 27.5 m
head
Content
STANDARD VOLUTE VS
CONCENTRIC CASING DESIGNS
6x4-21 6x4-16
Content
gravelMAX
Benefits
Robust casing ensures longer 10x8-27
10x8-24
gravelMAX
life while handling large solids millMAX
Larger clearances allow for
passing of larger solids
High Efficiency Design
Standard Applications
Dredging
Sand and Gravel
Mill Discharge
Heavy Media Cyclone Feed
(Coal)
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 59
gravelMAX Size Range
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 60
VERTICAL SUMP PUMPS
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
vMAX
Benefits
Recessed impeller allows for large
solids/trash to pass through the
pump
Impeller design creates a vortex
which agitates slurry around the
suction
Standard Applications
Plant Clean Up
Loaded Carbon Transfer
Coal Magnetite Make Up
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
vMAX
(18)
(6)
Contents
November 9, 20 63
vMAX
vMAX Metric Power
(mm) Frame
Contents
Titel November 9, 20 64
Corrosion Resistant vMAX Pumps
Note this is a completely different pump
hydraulically than the standard metal
vMAX.
Contents
millMAX-e
Benefits
millMAX Patented Suction Side
Sealing System
Lowers Total Cost Of Ownership
Highly Efficient
Thick Casings To Handle Abrasive
Solids
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 66
No Vanes On Back
Shroud of Impeller
Reduces Wear In
millMAX-e Expeller Chamber
All Hardware
Stainless Steel Same Suction Side Sealing
Design As millMAX
8x6 EMA Centrifugal Seal
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
3x2 millMAX-e
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
millMAX-e Size Range
millMAX-e Metric Power
(mm) Frames
2x1.5-7 50 EMAAA
3x2-8 80 EMAA
4x3-10 100 EMAA
6x4-13 150 EMA
8x6-17 200 EMA, EMB
10x8-21 250 EMB
12x10-24 300 EMC
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 69
Gland Seal Types
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 70
WATER FLUSH GLAND SEAL
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
FULL FLOW ARRANGEMENT
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
LOW FLOW ARRANGEMENT
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
Centrifugal Dry Gland Seal
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
DRY GLAND CENTRIFUGAL SEAL
Air / Slurry
Interface
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
DRY GLAND CENTRIFUGAL SEAL
Air / Slurry
Interface
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
DRY GLAND CENTRIFUGAL SEAL
Air / Slurry
Interface
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
millMAX centrifugal seals can
seal against a sump height
equal to 20% of the BEP
head at the operating speed.
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 78
START UP
TROUBLESHOOTING
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 79
The Devil Is In
The Details
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
BASIC PROBLEMS WITH CENTRIFUGAL
PUMPS
80% 20%
Sump
Gland Seal
Bearing
Suction Pipe
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
High Expelling Vanes
slurryMAX
Visual explanation
Large
Clearance
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Titel Contents
Typical Rubber Lining Problem
link to vane animation
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
After 48 hours the suction
liner failed due to
hysteresis
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
The back liner also failed
due to hysteresis
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Titel November 9, 20 88
A high efficiency “bald” impeller was installed. Expeller vanes on the front and
back shrouds were removed.
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
After 1800 hours the suction liner was in “as new”
condition and was reinstalled. It is still running as
of October 11th, 2012.
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
The back liner after 1800
hours. “As new” condition
and reinstalled. It is still
running as of October 11th,
2012.
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Suction Lift
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 92
BEARINGS
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Contents
Titel November 9, 20 93
MMD Bearing Assembly
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content
How it works
Grease is injected into
the Lip Seal Grease is injected into
The combined the Bearing
flow of grease
through the
Lip Seal
creates an
outward flow
that also
prevents
contaminants
from entering
Contents
MME/MMF BEARING ASSEMBLY
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Content