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100% found this document useful (1 vote)
188 views

Pump Training

Pump
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 96

MILLMAX PUMPS

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
WORLD HEADQUARTERS
TUCSON, ARIZONA

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Co
FLS KREBS TUCSON CAMPUS
TOTAL 100,000 SQ.M. (24 ACRES)

Future Service Main Office


Center Location millMAX Test
Pump Lab
Main Assembly
and Machining

Inventory
Storage
Inventory
Storage

Service
Center

Receiving
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Titel November 9, 20 Contents


4
Inventory Pictures

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
5
PUMP BASICS, SIZING,
AND PUMPING SYSTEMS
OVERVIEW

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
WHAT IS A
SLURRY PUMP?

A SLURRY PUMP IS A PUMP


CAPABLE OF TRANSPORTING
SOLIDS SUSPENDED IN A
LIQUID MEDIUM (USUALLY
WATER)

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Title 11/09/2024 7
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 8
Drive Side Wet End

Bare Shaft
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
ANATOMY OF A SLURRY PUMP

SHAFT CASING
SEAL
BEARINGS

SHAFT IMPELLER

Wear Ring

Suction
Back Liner Liner
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Title 11/09/2024 10
ANATOMY OF A SLURRY PUMP (Cont.)

Pump Shown:
Krebs millMAX 26X22 UMD
Mill Discharge at Metcalf Expansion
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Impeller Vanes
Pumping Vanes

Expelling Vanes

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 12
Drive Arrangements
 Drive arrangements are
selected based on
customer preference and
also the
size/requirements of the
motor.

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
millMAX Power Frame
Speed and Power Ratings

millMAX-e Standard
Power Frame Power Frame Max HP Max Kw Max RPM
EMAAA N/A 25 19 4000
EMAA MMAA 50 37 2925
EMA MMA 100 75 2150
VMA 100 75 2260
EMB MMB 250 186 1525
VMB 250 186 1650
EMC MMC 500 373 1245
N/A MMD 1000 746 880
N/A MME 1600 1193 855
N/A MMF 2700 2013 530
N/A MMG 5000 3728 400
MMG Oil
N/A Lubricated 5000 3728 500
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 14
Pumps Don’t Suck!

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Efficiency Curves

BEP Curve

Speed Curves

NPSHr Curves The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 16
OPERATING AT BEP

W2
C2 Absolute Flow
Velocity
U2 C2
Peripheral
U2
Velocity of
Impeller

W2 Relative
Velocity
of Flow

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
OPERATING TO THE LEFT OF BEP

W2
C2 Absolute Flow
Velocity
U2 C2
Peripheral
U2
Velocity of
Impeller

W2 Relative
Velocity
of Flow

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
OPERATING TO THE RIGHT OF BEP

W2
C2 Absolute Flow
Velocity
U2 C2
Peripheral
U2
Velocity of
Impeller

W2 Relative
Velocity
of Flow

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
Suction
Velocity
Calculations

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 20
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 21
NPSHa Calculation

3400 gpm Flow

Impeller Eye Pressure =


8 ft – 1.5 ft – 0.3ft = 6.2ft +ve.
8 ft
10 in

0.5
V2/2g

= 1.5 ft
Entry Loss

6 ft

Hf=0.3ft
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
NPSHr Curves The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 23
Creating a System
Resistance Curve

Static Head
+ Delivery
Pressure

Plot points by
calculating TDH at
different flow rates
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
millMAX™ Pump Hydraulic Lab

Hydraulic performance acceptance tests per ANSI/HI 14.6

1 2 3 4 V

36x32 20x20 12x10 6x4 Vertical


2000 HP 800 HP 250 HP 100 HP sump
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
November 9, 20 25
RECIRCULATION

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
November 9, 20 26
Recirculation predicted via CFD
Wear ring clearance – 2 mm

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
November 9, 20 27
CONVENTIONAL FLOW
RECIRCULATION

Based on Clearance Versus Pump


Speed
CLEARANCE 1400 RPM 1700 RPM
.300 mm 0.012" 3.52% 4.03%
.432 mm 0.017" 6.06% 6.65%
.508 mm 0.020" 7.92% 8.62%
.737 mm 0.029" 13.20% 13.90%
1.000 mm 0.040" 18.70% 19.60%

Ref: R.J. Stepanoff – Centrifugal and Axial Flow Pumps


The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
SOLIDS CONCENTRATION IS HIGHEST
AT IMPELLER SHROUDS

Concentration of
Slurry is Cv= 10%
Concentration at
Suction Shroud is
Cv= 24.6%

Reference: University of Kentucky Hydraulics Laboratory The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
SOLIDS VELOCITY AT SUCTION LINER

DID YOU KNOW?


Concentration of • 250x200x600
Slurry is Cv= 10% PUMP
Concentration at • 40 M TDH
Suction Shroud is • 830 RPM
Cv= 24.6%
Velocity of Solid = 26.5 m/sec
= 95.4 kph

Reference: University of Kentucky Hydraulics Laboratory


The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
SUCTION SIDE WEAR PATTERN

BEFORE AFTER

Suction-Side
Wear Zones

Solids Quickly
Erode Running
Clearances

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
millMAX PATENTED SOLUTION

• Tight clearance at wear


ring prevents suction
side recirculation.

• Wide clearance at
expelling vanes
prevents large solids
from being crushed.
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Title 11/09/2024 32
HIGH RADIAL VANES

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
millMAX™ Patented Solution
Adjustable
Wear Ring

Urethane Wear
Ring Carrier

Suction
Adjustment
Liner
Bolts
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 34
EXTERNAL WEAR ADJUSTMENT SCREW

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
ADJUSTING WEAR CLEARANCE
ON A 20” PUMP

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
WEAR RING ADJUSTMENT
RUBBER LINERS

Adjustment Adjustment
Bolts Studs

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 37
CYPRUS SIERRITA

Competitor 16x16x39 Cyprus Sierrita


650,000 Tons
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
COMPETITORS FULL FACE
SUCTION WEAR LINER
ADJUSTMENT

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
WARMAN/ASH MCU-MCR

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
WARMAN/ASH MCU-MCR
ADJUSTABLE LINERS

FULL FACE FULL FACE


BACKLINER SUCTION
LINER

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
WARMAN/ASH MCU-MCR
ADJUSTABLE LINERS

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
RECIRCULATION INCREASES RAPIDLY AS THE
CLEARANCE IN FRONT OF THE IMPELLER IS
LARGER.

HIGHER RECIRCULATION RESULTS IN HIGHER


VELOCITY AND MORE TURBULENCE AT THE EYE
OF THE IMPELLER, ACCELERATING WEAR AND
REDUCING PERFORMANCE.

ADJUSTING THE WEAR RING CONSISTENTLY IS


EXTREMELY EFFECTIVE TO MINIMIZE WEAR

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
November 9, 20 43
SUMP AND SUCTION PIPE
DESIGN

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
BASIC PROBLEMS WITH CENTRIFUGAL
PUMPS

80% 20%
Sump
Gland Seal

Bearing

Suction Pipe

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
KEEPING AIR OUT OF PUMP

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
SUCTION LOSSES
CHAMFERED PROJECTING PIPE
3400 gpm Flow

Impeller Eye Pressure =


8 ft – 2.4 ft – 0.3 ft = 5.3 ft + ve.

8 ft 10 in

0.8 V2/2g

= 2.4 ft
Entry Loss

6 ft

Hf=0.3ft
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
SUCTION LOSSES PROJECTING PIPE
WITH BEND
3400 gpm
Flow
Impeller Eye Pressure =
8 ft – 3 ft – 1.2 ft – 0.3 ft = 3.5 ft +ve.

8 ft
Bend Loss = 10 in
1.2 ft

1.0
V2/2g

= 3 ft
Entry
Loss
6 ft

Hf=0.3 ft
m The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
SUCTION LOSSES - PROJECTING PIPE

3400 gpm Flow

Impeller Eye Pressure =


8 ft – 3 ft – 0.3 ft = 4.7 ft +ve.

8 ft 10 in

1.0 V2/2g

= 3 ft
Entry
Loss
6 ft

Hf=0.3 ft
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
SUCTION LOSSES
FLUSHED ROUNDED CONNECTION
3400
gpm

8 ft – 0.15 ft – 0.3 ft=7.55 ft +ve.

8 ft
10 in

0.15 ft

6 ft

0.3 ft
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
THICKENER UNDERFLOW SUCTION PIPE

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
Click icon to add picture

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 52
Click icon to add picture

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 53
PUMP PRODUCT LINE AND
APPLICATION OVERVIEW

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 54
millMAX Pump Product Family
 millMAX
 millMAX High Pressure
 millMAX High Head
 millMAX-e
 millMAX-e Elastomer
 slurryMAX
 slurryMAX High Pressure
 gravelMAX
 vMAX
 vMAX Elastomer
 Ultimate Mill Discharge (UMD)
 UMD High Pressure

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 55
millMAX High Head
Size Range

millMAX Metric Power


High Head (mm) Frames

3x2-13 80 MMA
4x3-17 100 MMA,
MMB
6x4-21 150 MMB,
MMC
8x6-28 200 MMC
10x8-34 250 MMC,
MMD
12x10- 300 MMD
34.5/36

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 56
OVERSIZED PUMPS CAUSE HIGH
RADIAL LOADS
Slurry
Pressure
Distribution
10 x 8 12 x 10 14 x 12
Duty Point:
3400 GPM
(795 m3/h)
(90FT) 27.5 m
head

Radial Thrust 64 lbs. 1074 lbs. 2860 lbs.

Shaft Deflection 0.0005" / 14 microns 0.003" / 75 microns 0.010" / 251 micron

Drive-End Brg Life 1,760,000 hours 626,000 hours 120,000 hours

Imp-End Brg Life 4,541,000 hours 593,000 hours 49,000 hours


The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
STANDARD VOLUTE VS
CONCENTRIC CASING DESIGNS

6x4-21 6x4-16

560 lbs 1,250 lbs


The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
gravelMAX
Benefits
 Robust casing ensures longer 10x8-27
10x8-24
gravelMAX
life while handling large solids millMAX
 Larger clearances allow for
passing of larger solids
 High Efficiency Design

Standard Applications
 Dredging
 Sand and Gravel
 Mill Discharge
 Heavy Media Cyclone Feed
(Coal)

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 59
gravelMAX Size Range

gravelMAX Metric # of Impeller Power


(mm) Vanes Frames

6x4-16 150 3V MMA, MMB

8x6-24 200 3V, 4V MMB, MMC

10x8-27 250 3V, 4V MMC, MMD

12x10-34 300 3V, 4V MMC, MMD

14x12-41 350 3V, 4V MMD

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 60
VERTICAL SUMP PUMPS

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
vMAX

Benefits
 Recessed impeller allows for large
solids/trash to pass through the
pump
 Impeller design creates a vortex
which agitates slurry around the
suction

Standard Applications
 Plant Clean Up
 Loaded Carbon Transfer
 Coal Magnetite Make Up

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
vMAX

(18)

(6)

Virtual evaluation of multiple impeller and


casing designs for new vertical pump:
- Rubber lined
- Open impeller
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
November 9, 20 63
vMAX
vMAX Metric Power
(mm) Frame

2x2-10 50 VMA, VMB


3x3-13 80 VMA, VMB
4x4-15 100 VMB vMAX
6x6-18 150 VMB Setting
Lengths
8x8-21 200 VMB
1.2m
1.5m
1.8m
2.1m
2.4 (8x8)
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 64
Corrosion Resistant vMAX Pumps
Note this is a completely different pump
hydraulically than the standard metal
vMAX.

Open Impeller NOT RECESSED like the metal


vMAX

Size Power Status


Frame
2x2-9 VMA Available

3x3-11 VMA Available

4x4-13 VMB Available

6x6-16 VMB In Design

8x8-19 VMB In Design Queue


The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
millMAX-e
Benefits
 millMAX Patented Suction Side
Sealing System
 Lowers Total Cost Of Ownership
 Highly Efficient
 Thick Casings To Handle Abrasive
Solids

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 66
No Vanes On Back
Shroud of Impeller
Reduces Wear In
millMAX-e Expeller Chamber

O-Ring Instead of Thick Casing Wall


Stuffing Box Seal
Higher Efficiency
90% Expeller to Design by 8%
Same Internal Parts as
MMA Power Frame Impeller Ratio

Jam Nut to Pull


Wear Ring Carrier
Fully Into Casing

One Piece Power


Frame With No EPDM Wear Ring No
Adjustment Silicone Required. Other
Required Elastomers Available

All Hardware
Stainless Steel Same Suction Side Sealing
Design As millMAX
8x6 EMA Centrifugal Seal
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
3x2 millMAX-e

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
millMAX-e Size Range
millMAX-e Metric Power
(mm) Frames
2x1.5-7 50 EMAAA

3x2-8 80 EMAA
4x3-10 100 EMAA
6x4-13 150 EMA
8x6-17 200 EMA, EMB
10x8-21 250 EMB
12x10-24 300 EMC

14x12-27 350 EMC

16x14-30 400 EMC

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 69
Gland Seal Types

 Water Flush Seal


 Centrifugal Seal
 Larger Diameter Expeller
Eliminates The Need For Vanes
On The Back Shroud Of The
Impeller
 Mechanical Seal
 The Combination Of A Large
Expeller Chamber And The
Absence Of Vanes On The Back
Shroud Of The Impeller
Eliminate Turbulence Within
The Chamber, Decreasing Wear
On The Seal.
 driMAX Seal Available for all
sizes

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 70
WATER FLUSH GLAND SEAL

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
FULL FLOW ARRANGEMENT

The water flows through


the lantern bush into the
pump and prevents
abrasive solids from
leaking to atmosphere.

Some of the flow goes


through the gland to
cool/lubricate the packing.

Note there must be a


steady stream of cool,
clean water flowing from
the gland.

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
LOW FLOW ARRANGEMENT

The water flows through


the lantern ring into the
gland.

All of the flow goes


through the gland to
cool/lubricate the packing

Note there must be a


steady stream of cool,
clean water flowing from
the gland

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
Centrifugal Dry Gland Seal

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
DRY GLAND CENTRIFUGAL SEAL

Air / Slurry
Interface

High Suction Head

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
DRY GLAND CENTRIFUGAL SEAL

Air / Slurry
Interface

Medium Suction Head

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
DRY GLAND CENTRIFUGAL SEAL

Air / Slurry
Interface

Low Suction Head

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
millMAX centrifugal seals can
seal against a sump height
equal to 20% of the BEP
head at the operating speed.

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 78
START UP
TROUBLESHOOTING

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 79
The Devil Is In
The Details

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
BASIC PROBLEMS WITH CENTRIFUGAL
PUMPS

80% 20%
Sump
Gland Seal

Bearing

Suction Pipe

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
High Expelling Vanes
slurryMAX
Visual explanation

Reduced Height Vanes

Large
Clearance

Hoop Steel Reinforcing To Prevent


The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Collapse Under Upset Vacuum


Condition Contents
83
slurryMAX

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Titel Contents
Typical Rubber Lining Problem
link to vane animation

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
After 48 hours the suction
liner failed due to
hysteresis

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
The back liner also failed
due to hysteresis

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Titel November 9, 20 88
A high efficiency “bald” impeller was installed. Expeller vanes on the front and
back shrouds were removed.

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
After 1800 hours the suction liner was in “as new”
condition and was reinstalled. It is still running as
of October 11th, 2012.

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
The back liner after 1800
hours. “As new” condition
and reinstalled. It is still
running as of October 11th,
2012.

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Suction Lift

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 92
BEARINGS

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
Titel November 9, 20 93
MMD Bearing Assembly

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content
How it works
Grease is injected into
the Lip Seal Grease is injected into
The combined the Bearing
flow of grease
through the
Lip Seal
creates an
outward flow
that also
prevents
contaminants
from entering

Pumping action of the Taper Roller expels


excess grease from the Bearing
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Contents
MME/MMF BEARING ASSEMBLY

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Content

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