RDSS PROJECT GUJARAT –

SAURASTRA (PGVCL)
 Total 12 district in PGVCL-RDSS project.
 RDSS MVCC (Medium Voltage Covered Conductor) project divide into 6
packages .
 2 packages- P1 & P2 TKC-M/s Vijay electrical ltd.
 Remaining four packages- P3, P4, P5 & P6 TKC- M/s Apar industries ltd.
 RDSS LTAB project divides into 6 packages
 P1, P3 to P6 TKC is M/s D B parihar pvt ltd.
 P2 TKC is M/s Sanjay electrical pvt ltd.
 DTR augmentation is executed by self PGVCL.
 PMA – Rodic consultant pvt ltd.
 TPQMA- Voyants ltd.
 Rodic Team at Corporate
Level
Sr. No. Key Expert Key Expert Name

1 Team Leader Mr. AMOL TERKAR

2 Material Quality Expert Mr. Naveen Kumar

3 Distribution Expert Mr. Bhuwanendu Kumar Srivastav

4 MIS Expert Mr. Manish Sen

5 SCADA Expert

6 Finance Expert Mr. Subir Thakur

Revamped Distribution Sector Scheme:
Reforms-Based and Result-Linked (RDSS).
The government of India has approved the Revamped
Distribution Sector Scheme (RDSS) to help DISCOMs
improve their operational efficiencies and financial
sustainability by providing result-linked financial
assistance to DISCOMs to strengthen supply
infrastructure based on meeting pre-qualifying criteria
and achieving basic minimum benchmarks.
 REC and PFC have been nominated as nodal agencies for
facilitating the implementation of the scheme.

The scheme aims to meet the following

objectives:
 Reduction of AT&C losses to pan-India levels of 12-15% by 2024-25.
 Reduction of ACS (Average cost of supply)-ARR( Average revenue realized) gap to
zero by 2024-25.
 Improvement in the quality, reliability of power supply to consumers through a
financially sustainable and operationally efficient distribution sector.

he Scheme has the following components:

Part A – Metering & Distribution Infrastructure Works:
Part B – Training & Supporting Activities.
Works under RDSS Scheme in PGVCL

 Infrastructure works under loss reduction part of RDSS Scheme

I. Augmentation of Distribution Transformers – 7134 Nos.
II. 11kV MVCC Reconductoring Work - 7,962.76 CKM
III. AB Cable Work – 12,573.2 KM
IV. Pic Earthing Works -103743 Nos.
V. Providing Wedge Connectors at cut points -15,00,000 Nos.
VI. IT/OT/SCADA-74 Towns
Introduction of 11 KV
MVCC Materials.
 LIST OF APPROVED DRAWINGS FOR 11 KV MVCC MATERIALS

Sr. No. TITLE DRAWING NUMBER

1 PSC Poles 8.1
2 HT Guy Insulator 8.2
3 11 KV V-Cross Arm 8.3
4 HT Top Clamp (For PSC Pole) 8.4
5 HT Top Clamp (For RSJ/Girder Pole) 8.5
6 D- Clamp 8.6
7 Angle Bara 8.7
8 11 KV Polymer Pin Insulator 8.8
9 Earthing Coil 8.9
10 Guy Rod 8.10
11 Turn Buckle 8.11
12 I Rod 8.12
13 Stay Clamp 8.13
14 11 KV Danger Notice Plate

15 Various MVCC Accessories

 11 KV PSC POLE

Sr. No. Description of Material Standard

PSC Pole 200 Kg

1 Weight

Bottom Cross-Section 336.55 x 139.7 mm.

2

Top Cross-Section 114.3 x 139.7 mm.

3

Total height 8,000 mm.

4

Planting Depth 1381 mm

5

No. of 20mm dia. holes. (On Front face) 02 nos. (100 mm apart).
6

No. of 20mm dia. holes. (On side face) 06 nos. (300 mm apart).
7
 M.S. Beam 11 Mtrs. & 13 Mtrs.

Sr. No. Description of Material Standard

1 M.S. Beams (RSJ Girders) of size. 116 X 100 MM X 11 Mtrs

2 Length tolerance ± 150 MM

3 SECTIONAL WEIGHT (11 Mtr.) 23.00 Kg. / Mtr.

4 M.S. Beams (RSJ Girders) of size. 150 x 150MM - 13Mtr

5 Length tolerance ± 150 MM

6 SECTIONAL WEIGHT (13 Mtr.) 34.6 Kg/Mtr

 Guy Strain Insulators

Sr. No. Description of Material Standard

1 Guy Insulators Length (HT & LT) MM. 140 & 110

2 Diameter (HT & LT) MM. 85 & 75

3 Cable Hole (MM) 25 & 22

4 Guy Strain Insulators Colour (HT & LT) Brown & White

5 Guy Strain Insulators types. Porcelain glazed.

6 PACKING 50 Nos. per bag.

7 Type of Insulators (HT/LT) C & B.

 V-CROSSARM (11 KV)

Sr. No. Description of Material Standard

1 MS Angle (mm). 65*65*6

2 Length (mm). 1150

3 Holes 18 & 22

Distance Between hole

4 1070
(Pin to Pin assembly) mm.

5 X (For clamp, PSC Pole) MM. 200

6 X (For clamp, H Beam) MM. 138

7 Total weight (kg). 8.44

 HT Top Clamp (For PSC Pole)

Sr. No. Description of Material Standard

1 MS Angle (mm). 65*65*6

2 Lenth (mm). 385

3 Holes (mm). 18 & 22

4 MS Flate (mm). 50*6

5 MS Flate waight (kg). 0.23

6 MS Angle waight (kg). 2.14

7 Total waight (kg). 2.38

 HT Top Piece (For MIS Girder Pole) From MS Angle

Sr. No. Description of Material Standard

1 MS Angle (mm). 65*65*6

2 Lenth (mm). 188

3 Holes (mm). 18 & 22

 D-Clamp (For PSC Pole)

Sr. No. Description of Material Standard

1 MS Flate (mm). 50*6

2 Holes (mm). 18

3 Waight of MS Flat (kg.) 1.05

 Angle Bara (For PSC & MS Girder
Pole)

Sr. No. Description of Material Standard

1 MS Angle (mm). 65*65*6 or 50*50*6

2 Lenth of Angle Bara (mm). 250

3 Holes (mm). 18

4 Capsule Holes (For H Beam) mm. 31*19

5 Waight of MS Angle 65*65*6 (kg.) 1.38

6 Waight of MS Angle 50*50*6 (kg.) 1.38

 11 Kv Pin Insulator (Polymer)

Sr. No. Description of Material Standard

Number of Sheds 3
1

Outer Dia of FRP Rod with Sheath (MM) 27.7

FRP Rod Dia (MM) 21.7

3

Length of RFP Road (MM) 200

4

Weight of Insulator 1.2 KG

5

Dia of Weather Shed (MM) 90

6
 Earthing Coil

Sr. No. Description of Material Standard

Nominal dia of GI Wire (MM) 4

1

Free length of GI Wire at one end coil (Min.) 25000

MM Tolerance ± 2 MM.
2

Waight of Earthing Coil. 1.85 KG

3

Dia of Earthing Coil (MM) 50

4

Number of Turns. 115

5

Length of Coil (MM) 460

6
 Stay Set
Sr. No. Description of Material Standard
1 Anchor Rod (Lenth & Dia) mm. 1800 & 16.
Threaded upto (mm) 40
2
3 Waight of Stay Rod 7.702 KG.
4 GS washer of size (mm) 40*40*1.6
5 Round eye having an inner dia (mm) 40
6 Anchor Plate (mm) 200*200*6
7 Center Dia of Anchor Plate (mm) 18
8 THIMBLE (1.5) mm. 75*22*40
9 TURN BUCKLE BOW DIA (mm) 16
10 TURN BUCKLE Lenth (mm) 995
11 MS Angle 180 (mm) 50*50*6
12 Eye Rod Lenth (mm). 450
13 Eye Rod Dia (mm). 16
14 Threading at Eye Rod (mm) 300
15 GI STAY WIRE SIZE 7/2.50MM (7/12SWG)
16 No of strands 7
17 Dia of Strands (mm). 2.5
18 Guy Clamp Size (mm). 50*6
19 Lenth of Guy Clamp (mm). 390
20 Guy Clamp Hole Dia (mm). 18
 11 KV MVCC (Medium Voltage Covered Conductor)
Standard (All Aluminum Alloy Standard (AL59 ACS Cover
Sr. No. Description of Material
Conductor)AAAC. Conductor)
Nominal Cross sectional Area of 55
1 conductor (mm²) 52.88
Approx. overall dia. (mm) 9.45
2 10.05
Approx. mass (Kg/Km) 149.2
3 203
No of strands 7
4 7
Dia of Strands (mm) Tollarnce ±03. 3.15
5 3.31
Cross sectional Area of nom.wire 7.79
6 (mm²) 8.81
Thickness of Extruded Semi- 0.3
7 Conducting Compound (MM). 0.3
Thickness of XPLE (MM) 1.2
8 1.2
Thickness of UV stabilized, Erosion 1.1
9 resistant and Tracking resistant 1.1
HDPE
Continuous current carrying capacity 172
10 in air at 40°C ambient & 80 ᵒC 211
11 KV MVCC (Medium Voltage Covered Conductor)
 Danger Notice Plate

Sr. No. Description of Material Standard

For display at 11 KV (or higher voltages)

1 250*200
installations (mm)

2 Corners of the plate . Rounded off.

3 Thickness of MS Danger Board (mm). 1.6

 Insulation Piercing Connector & Tension Joint

Sr. No. Description of Material Standard

1 Length (IPC Type I) mm. 99

2 Height (IPC Type I) mm. 111

3 Width (IPC Type I) mm. 67

4 Length (IPC Type II) mm. 99

5 Height (IPC Type II) mm. 109

6 Width (IPC Type II) mm. 67

7 Lenth (IPC Type III) mm. 152

8 Height (IPC Type III) mm. 167

9 Width (IPC Type III) mm. 114

10 Lenth (TJ) mm. 188

11 Dia (TJ) ø27

 Barbed Wire

Sr. No. Description of Material Standard

1 Size Of Line Wire (mm) 2.5mm ±0.08mm

2 Size Of Point Wire (mm) 2.5mm ±0.08mm

3 Distance between two barbs (mm). 75mm ±12 mm

 Lightning Arrester

Sr. No. Description of Material Standard

1 Arrester Max. Cont. Operating Voltage Uc 7.65 KV rms

2 Arrester Rated Voltage Ur 9 KV rms

Maximum residual voltage

3 32KV
at 5 KA (KV peak).

4 Minimum Creepage distance-Housing 320 mm

5 Line discharge class Distribution Class

6 Power frequency withstand Voltage 28 KV

 AB Cable
(3C x50mm² +1Cx25 +35mm² & 1C x35mm²+1C x16 + 25mm)

Sr. No. Description of Material Standard

1 AB Cable Size. 3C x50mm² +1Cx25 +35mm² & 1C x35mm²+1C x16 + 25mm

2 Number of Strands 7

Diameter of
3 6.8 & 7.9
compacted conductor 35 mm² & 50 mm² (mm)

4 Shape Compacted

Diameter of
5 4.4 & 5.5.
compacted conductor 16 mm² & 25 mm² (mm)

6 For Phase 35 mm² & 50 mm² Alluminium as per IS 8130/1984

7 For Messenger wire 25 mm² & 35 mm² Alluminium Alloy

8 Dia For Messenger wire 25 mm² & 35 mm² (mm). 5.8 & 6.8

9 Thickness of insulation 35 mm² & 50 mm² (mm). 1.2 & 1.5

10 Colour of XLPE Insulation Black

 AB Cable
(3C x50mm² +1Cx25 +35mm² & 1C x35mm²+1C x16 + 25mm)
LT SMC Distribution Box (Single & Three
Phase)
Suspension Clamp
Dead End Clamp
AB Cable Accessory
Feeder:-11 KV SUKHPUR, Chorvad, Mangrol Division

56
Role & Responsibility of material
expert in RDSS project (PGVCL)
 Vendor approval as per material requirement in approved GTP .
 Prototype inspection call raised by TKC (PGVCL).
 PGVCL inform inspecting officer through letter which includes Address of vendor factory
, Date of inspection , member to contact with prototype quantity to be inspected.
 Inspection conducted by PGVCL in manufacturer factory and if prototype material is
pass then vendor approve for raise inspection in future.
 Inspection raised by vendor for RDSS project requirement .
 Vendor inform TKC material is ready for future inspection. Quantity ( KM / No.), Date of
inspection & Address of factory where inspection will be conducted mentioned in
inspection call letter raised by vendor.
 TKC inform PGVCL through letter that material is ready & send PGVCL represtative for
inspection
 PGVCL release letter to inform inspecting officer for inspection , in PGVCL letter it
includes address of vendor, material name and quantity to be inspect. PGVCL have 10
days for allocating inspecting team as per AT .
Role & Responsibility of material
expert in RDSS project (PGVCL)
 Inspection conducted on specific date and inspection report generated , if material pass as per
material related IS & approved GTP then material approved for RDSS & DI will generated.
 If inspection will fail/vendor not able to conduct inspection then TKC will be fine of 50000
rupees plus taxes & all travelling cost of inspecting officer as per AT.
 If second time same situation will generated by vendor or inspection getting fail then vendor
will be debarred from RDSS project as per AT.
 After inspection report , TKC will send inspection report to PGVCL & PMA. .
 After material expert confirm inspection report , mail sent to PGVCL regarding inspection
report.
 DI generated and shared with TKC & PMA .
 Afterwards material will be delivered within 21 days .
 Within 21 days vendor will deliver all inspected material at store . If material is not received at
store within 21 days from DI date then DI will consider cancel & fresh inspection required for
new DI . All expense incurred by TKC.
 TKC will inform PGVCL & PMA for material verification reached at store .
 As per contract clause 48.1 – separate store shall be maintained for each package.
 PGVCL send mail to PMA & RDSS assigned DE, EE & PGVCL store in charge for physical
inspection of material reached respective DI .
Role & Responsibility of material
expert in RDSS project (PGVCL)
 After material verification , sampling will be done for ERDA (electrical research and development
association)
 After sampling and verification , report will be generated respectively and shared with PGVCL &
PMA.
 PGVCL store in-charge will send sample to ERDA .
 After ERDA confirmation report , material will be used for site. If material fail in any test conducted
by ERDA then particular lot will be rejected as per AT clause GCC 23 part 5.
 If second lot of same material of same vendor will fail in ERDA testing facility , then vendor will be
debarred from RDSS project & 1 % of contract value + taxes fine imposed on TKC as per AT
 Every lot of MVCC 55 sq mm conductor , LTAB cable, MVCC accessories and LTAB accessories ,
sampling will be done for ERDA report. First two lot ERDA testing amount borne by TKC & after 2
lots amount borne by PGVCL
 All other material 2 nos. lots sampling will be done . 1st lot of material and randomly one more lot
selected by PGVCL as per AT clause 50.1
 After ERDA report , material expert will inspect material in store . If any discrepancies found
regarding stacking of material, inform to PGVCL to issue a letter against TKC for rectification of
discrepancies raised during store visit .
 All material sent to site is to be tacked by material expert with respective of DI .
 PGVCL have right to send installed material to ERDA lab , TKC will borne amount of inspection.
Documents for tracking

 Proto type inspection

 Vendor call letter
 TKC call letter
 PGVCL letter for inspection
 Proto Inspection report
 If report confirm, PGVCL letter proto approval.
Documents for tracking

 MVCC-LTAB Material inspection

 Vendor letter
 TKC letter
 PGVCL letter for inspection.
 Inspection report
 TKC letter of requesting for DI
 DI letter
 TKC mail regarding material reached to store .
 Verification report
 Sampling report
 ERDA report .
PGVCL Daily Report Requirement

 MVCC incoming Material status ( As per L2 schedule)

 LTAB Incoming material status ( As per L2 schedule)
 DTR Inward report ( Vendor Letter , PGVCL Letter, Inspection report,
DI, erection status)
 MVCC & LTAB – Verification , sampling & ERDA report status .
 Inspection report check & confirm.
PGVCL Monthly Material Report

 Vendor approval status of MVCC & LTAB materials of all package.

 Material status – incoming material & further material inspection call
 If any material will come after 21 days from DI date .
 Material Pass/Fail status as per ERDA report.
 Verification & sampling status of all material.
 Store NC’s status .
 Site NC’s status.
Price Variation clauses

 Price Adjustment would be governed as per the approved L-2

schedule of appendix-2 of AT
 Material includes in PV are :-
 PSC pole
 H beam
 MVCC AAAC 55 Sq. mm. conductor.
 LTAB cable
 LT PVC cables
Thank You