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Pang Malakasang Machine

Design
Coaching Version 1
(582 items)

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A fresh-water tank is located at the top. What will the

pressure on it outlet in the engine room 50’ below the
tank?
A. 20 psi
B. 21.7 psi
C. 23 psi
D. 25 psi

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In a duplex reciprocating pump:

A. the slide valve for the one cylinder is controlled in the
piston of the other cylinder
B. both slide valves operate simultaneously
C. each slide valve is controlled by its own piston rod
D. one slide valve operates the other slide valve

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The jerky operation of a reciprocating pump may be

caused by
A. small leaks in the suction line
B. suction valve only partially open
C. dirty suction valve
D. any of the above

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Chuck used on turret lathe is

A. collet chuck
B. four jaw self centering chuck
C. Magnetic Chuck
D. Three jaw independent chuck

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Angle plate is used for

A. cutting gears in a shaper
B. cutting gears in a milling
C. cutting tapers in a lathe
D. fixing job cut angles is grinder

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For machining the flange of 90 elbow on a lathe, which

of the following device is used?
A. Angle plate
B. Catch Plate
C. Face Plate
D. Lathe plate

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In quick return mechanism of shaping machine the ram

stroke length is proportional to
A. crank length
B. ram length
C. slotter arm length
D. stroke

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The operation of finishing a drilled hole to the correct size

is known as
A. counting boring
B. counter sinking
C. reaming
D. spot facing

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A machine tool used to produce a variety of surface of

surfaces by using a circular type cutter with multiple
teeth called
A. broaching machine
B. grinding
C. lathe machine
D. milling machine

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It is used in the production of the flat surface on pieces

two large or too heavy to hold in a shaper.
A. Grinder
B. Planer
C. Shaper
D. Shaver

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It is used to true and align machine tools fixtures and

works is at and inspect size trueness of finished work, and
to compare measurements either heights or depths or
many other measurements.
A. Dial Gage
B. Dial Indicator
C. Tachometer
D. Speedometer

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A tool used for measuring diameters.

A. Caliper
B. Manometer
C. Tachometer
D. Pyrometer

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A process of forming metals by the use of dies after the

metal is forced to its plastic range.
A. Casting
B. Forging
C. Rolling
D. Turning

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Which of the following does not have to be lubricated

when drilling?
A. Steel
B. Brass
C. Monel
D. Tool Steel

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The tool to use when cutting a hole in the side of a round

piece of metal is called a:
A. vine
B. jaw holder
C. “V” block
D. chuck

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Group of thin steel strips used for measuring clearances.

A. Tachometer
B. Micrometer
C. Feeler gage
D. Caliper

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When measuring a drill for size measure across the:

A. margin
B. flutes
C. shank
D. point

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N.F. stands for:

A. national file
B. national fine
C. neutral file
D. not found

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The tool used in precision work to smooth or enlarge

holes is called a:
A. round out
B. drift pin
C. reamer
D. protractor

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Which of the following chisels would be used for cutting

oil grooves?
A. diamond-point chisel
B. cold chisel
C. round-nose chisel
D. hot chisel

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A mechanism, which usually does the indexing in a

machine tool is called:
A. dividing head
B. indexing
C. slotter
D. universal chuck

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Carbon steel drill should be operated at

A. speed greater than that when using a high speed drill
B. speed less than that when using a high speed drill
C. the different speed as that when using high speed drill
D. the same speed as that when using a high speed drill

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When cutting material in a lathe, the harder the material

being cut, the tool bit should have
A. less side rake
B. more side rake
C. more top rake
D. no side rake

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On xx heavy pipe the extra metal is added in the

A. outside
B. inside
C. half on the inside, half on the outside
D. three quarters on the outside, one quarter on the
inside

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A sine bar can not be used without a/ an

A. angle gage
B. micrometer
C. slip gage
D. vernier caliper

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Which of the following tools would be most useful when

taking leads on bearings
A. dividers
B. outside calipers
C. micrometer
D. center gage

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The process used to retard corrosion on iron pipe is

called:
A. soldering
B. annealing
C. tempering
D. galvanizing

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Which of the following tools does not belong to the

group?.
A. Divides
B. Double VEE block
C. Caliper
D. Trammel

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In machine shop had forging operation of lengthening a

piece of stock while reducing the cross-sectional area of
work is called:
A. bloating
B. draining
C. spreading
D. upsetting

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The system used for breaking scale from the evaporator

coils while the evaporator is in operation is called:
A. recirculating
B. blowing-down
C. cracking-off
D. dumping

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When distilling salt water the cooling – water discharge

from the distiller is fed back to the evaporator as
feedwater:
A. to cut down on the amount of cooling water needed
B. to prevent n excess amount of cooling water from being
discharge to the bilges
C. to supply hot water to the evaporator for more
economical operation
D. none of the above

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An “offset” in pipe fitting refers to:

A. a cut-off running at right angles to the original piping
B. two pipes running parallel to each other
C. a bend in the pipe
D. two sizes of pipe in the same run

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If a piston-type flush valve is not operating properly, the

most likely cause would be:
A. a plugged by – pass hole
B. a cracked diaphragm
C. a stuck pilot valve
D. any of the above

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Before installing a new flange gasket be sure that the:

A. flange faces are painted
B. isolating valves are open
C. flange faces are absolutely clean
D. old gasket is in place

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What is a standard wire gage:

A. #10 larger
B. #25 is smaller than #20
C. # 1 is smaller than # 2
D. # 30 is larger than # 25

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Valve seats are usually:

A. screwed in
B. dropped in
C. pressure in
D. A or C

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When grinding in valves the disc is secured to the stem

by:
A. inserting a cotter pin
B. placing emery cloth between stem and disc
C. welding
D. A or B

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Twist drills are usually considered suitable machining holes

having a length less than
A. two times their diameter
B. five times their diameter
C. ten times their diameter
D. twenty times their diameter

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The process used to retard compression trust on iron

pipe and fitting is called:
A. timming
B. soldering
C. galvanizing
D. sulphurizing

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A machine tool, which is very similar to a shaper except

the ram reciprocals vertically rather that horizontally
A. Lathe
B. Grinder
C. Planer
D. Slotter

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The operation of machining the end of a work piece to

make a square with the axis.
A. Buffing
B. Honing
C. Lapping
D. Squaring

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Kind of chuck, which should not be used where accuracy

desired called
A. collet chuck
B. four jaw shuck
C. magnetic chuck
D. universal chuck

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Type and number of bearings to be used for spindles of

machine tool depend on
A. type of spindle
B. type of machine tool
C. load on spindle
D. load on the bearing

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When the dial on the cross-feed is turned .010”, you remove

from diameter of the stock being cut:
A. .010
B. .020
C. .005
D. .015

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What is pouring Babbit in:

A.can be poured in several pourings
B. must be poured all at one time
C. can be done at intervals
D. must be done in cool place

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The flexible type hacksaw blade is best suited for work on:
A. channel iron
B. tubing
C. aluminum
D. any of the above

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The operation of enlarging a hole by means of an

adjustable cutting tool with only one cutting edge.
A. Boring
B. Broaching
C. Drilling
D. Milling

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The coils in the evaporator are attached to the headers

by:
A. pipe nipples
B. union – type fitting
C. welding
D. bolted flanges

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Which of the following services is not considered to be a

work of a machinist?
A. grinding
B. Honing
C. Overhauling
D. Reboring

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The wrench size for a 3/4nut is:

A. 1-1/4.
B. 1-1/2
C. 3/4
D. 10/24

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Which of the following would cause hot bearings?

A. improper oil
B. dirt in oil
C. improper alignment
D. all of the above

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Melting point of Babbit is approximately:

A. 1000 deg. F
B. 650 deg. F
C. 750 deg. F
D. 500 deg. F

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N.C. stands for:

A. neutral cut
B. national coarse
C. national cut
D. not center

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Valve stem packing is measured from thin:

A. O.D of the valve stem to the bottom of the packing
gland
B. Top of the packing gland to the bottom of the gland
C. O.D of the valve stem to the I. D. of the packing box
D. I.D of the valve stem to the to the bottom of the
gland

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Tool used to cut threads on pipe is called a:

A. pipe tool
B. pipe stock
C. pipe vise
D. pipe cutter

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The pipe fitting which has two opening and provides a

turn of 90 deg. Is called:
A. an elbow
B. a toe
C. a coupling
D. a union

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A plug cock offers:

A. more resistance to flow than a globe valve
B. the same resistance to flow as a globe valve
C. less resistance to flow than a globe valve
D. the same resistance to flow as a angle valve

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The most common flux to use when soldering brass,

copper or tin is:
A. hallow
B. rosin
C. borax
D. salt ammonia

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One turn of the screw on a micrometer moves the

spindle:
A. .25
B. .205
C. .025
D. .2005

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Recommended best cutting angle of drill for work on steel

or cast iron is ______ degrees
A. 48
B. 50
C. 59
D. 63

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When cutting material in a lathe, the harder the material

being cut, the tool bit should have:
A. more side rake
B. less side rake
C. more top rake
D. no side rake

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Knurling is done to:

A. smooth material
B. polish material
C. roughen material
D. sharpen material

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Removing the sharp edges from a piece of stock is

reffered to as:
A. knurling
B. chamfering
C. planning
D. turning

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Carbon steel drills should be operated at:

A. speeds greater than that when using a high-speed drill
B. speeds less than that when using a high-speed drill
C. the same speed as that when using a high-speed drill
D. none of the above

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When extreme outer corners of the cutting edges of a drill

was away too rapidly, it is an indication of:
A. not enough speed
B. too much rake angle
C. too high speed
D. B or C

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What is the common shop practice to prevent soldering

from running away from surface to be joined?
A. All of these
B. Introduce around the work rolled wet cloth
C. Put asbestos sheeting around the work
D. Surround the work with clay

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A machinery operation where by done with the work

accurately fastened has a reciprocating motion and the
tool head is stationary is called:
A. planning
B. reaming
C. shaping
D. turning

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What is the difference between the shaper and a planer?

A. The shaper can perform slotting operation while the
planer cannot
B. The shaper handles large pieces while the planer handles
only small pieces
C. The tool of the shaper moves while the planer is
stationary
D. The tool of the shaper moves in reciprocating motion
while the tool in the planer moves in rotary motion.

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Test sometimes referred to as upsetting test called

A. bend
B. crush
C. flange
D. flaring

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Common defects encountered in the foundry shop steel

casting operation and also in welding practices
A. Blow / pin holes
B. Cold shot
C. Cracks
D. Parting line

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Lathe operator to remove the taper shank from the taper

hole drift. It is also called:
A. chuck taper
B. Morse taper
C. tapered key
D. tong

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Before drilling a hole in a piece of metal, It should be

A. mark with chalk
B. center-punch
C. scribed
D. protracted

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If a drill speed is too great, it will:

A. cut faster
B. lose its temper
C. cut slower
D. not cut

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After a piece of piece of pipe has been cut, the hole is

cleaned out with a:
A. piper reamer
B. pipe cleaner
C. pipe taper
D. hole cleaner

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The tool used for cutting pipe threads is called a:

A. pipe cutter
B. pipe stock and die
C. pipe threader
D. pipe ratcher cutter

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The tool used when preparing to put fittings on copper

tubing is called a:
A. tube spreader
B. flaring tool
C. tube retarder
D. tube countersink

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A side-cutting tool used for accurately finishing the

straight or tapered holes already drilled or bored.
A. Peering
B. Reamer
C. Swaging
D. Tapping

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A machine element inserted at right angle to the axis of

shaft is known as
A. clamp
B. cutter
C. fastener
D. key

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If the angle on a drill is less than 59 deg.:

A. the drill will make a large hole
B. the drill will make a smaller hole
C. the hole will take longer to drill and more power is
required to drive the drill
D. the drill will not center properly

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Soda added to water is used for cooling instead of plain

water because:
A. it reduces the amount of heat generated
B. it improves the finish
C. it overcome rusting
D. all of the above

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A tap or die marked ¼-20 indicates:

A. ¼ radius – 20 cm. long
B. ¼ radian – 20 threads per in.
C. ¼ diameter – 20 threads per in.
D. ¼ turn – 20 times

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The lip clearance of a drill should be approximately:

A. 20 deg. – 25 deg.
B. 5 deg. – 10 deg.
C. 12 deg. – 15 deg.
D. 15 deg. – 20 deg.

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The tool used when working with larger sizes of pipe is

called a:
A. chain pipe wrench
B. chain tongs
C. chain holder
D. A or B

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Which of the following is not a standard thread form?

A. Square
B. American national
C. Double Flute
D. 60 deg. Sharp V

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A multi pointed hand anything tool used to removed

material from metallic and non-metallic work pieces to
match with drawing, shape and size.
A. Cold chisel
B. File
C. Hacksaw
D. Hammer

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When turning a piece of round metal in a lathe, the front

clearance should be smaller for:
A. large-diameter cutting
B. small-diameter cutting
C. cutting angles
D. none of the above

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The good quality of a measuring tool

A. should be easy to handle
B. should be easy to read
C. should be wear resistance
D. all of the above

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It is an operation of stretching or spreading over the metal

by means of the plane of the hammer.
A. Bending
B. Peening
C. Swaging
D. Upsetting

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A holding device which is used to hold or grip work piece,

while filling, chipping or any other bench work or while
machining or drilling them
A. clamp
B. grid
C. pressed
D. vise

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The flatness of surface can be checked

A. by using straight edge
B. by using surface plate
C. by using dial test indicator
D. all of the above

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The process of extracting iron in a blast furnace is called

A. casting
B. manufacturing
C. smelting
D. sintering

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Which of the following is a product of blast furnace?

A. cast iron
B. gray iron
C. pig iron
D. wrought iron

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The correct cutting angle on a drill for ordinary work is:

A. 45 deg.
B. 50 deg.
C. 59 deg.
D. 65 deg.

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A product of paddling furnace which contains less than

0.104 carbon, is called
A. cast iron
B. gray cast iron
C. pig iron
D. wrought iron

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It is a process to impact maximum hardness to the steel

part.
A. Annealing
B. Hardening
C. Normalizing
D. Tempering

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The size by which it is referred to as a matter of

convenience called:
A. actual size
B. basic size
C. effective size
D. nominal size

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Which of the following is a property of wrought iron?

A. brittle
B. can not be forged
C. can be easily cast into different shapes
D. ductile

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If the cutting edges of a drill are cut at different angles:

A. the drill will not cut
B. the hole will be larger than the drill
C. the hole will be smaller than the drill
D. none of the above

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Which of the following gives greater hardness, cutting

toughness and dine grain structure?
A. Chromium
B. Nickel
C. Tungsten
D. Vanadium

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A piece of stock 8’’ long is 4” diameter on one end and 1”

diameter on the other end. The taper per foot is:
A. 4”
B. 4 -1/2”
C. 4 -1/4”
D. 4 -1/16”

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Which of the following has its angle 30 and is used for

dotting after marking the lines on general works?
A. center punch
B. dot punch
C. hollow punch
D. prick punch

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A piece of stock 8” long is 3” diameter at ine end and 1 – ½”

diameter at the other end. The taper per inch is:
A. ½”
B. ¼”
C. 3/16”
D. 5/16”

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An approximate safe rule for cutting new piston rings for

steam pumps is to make the ring:
A. .002” between piston and cylindrical for each inch
diameter of piston
B. .001” between piston and cylinder for each inch
diameter
C. .010 between piston and cylinder for each inch diameter
of piston
D. .0001” between piston and cylinder for each inch
diameter of piston

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A piece of stock 6” long is 2” diameter at one end and is cut

with a taper of ½” to the foot. The diameter of the smaller
end will be:
A. 1 – ½’
B. 1 – ¾’
C. 1 - ¼’
D. 2”

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Tapered shanks are used on large drfill presses so that:

A. the drill can be centered more easily
B. the drill can be easily forced out of the sleeve with a drift
C. the shank will not turn when cutting
D. the shank can be reground when worn

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Reason why cast iron selected for the manufacture of surface

of surface plate
A. it is cheaper
B. it is easy for machinery
C. it has less wear and tear
D. all of the above

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The type and number of bearings to be used for spindles of

machine tool depend on
A. type of spindle
B. type of machine tool
C. load on the ring
D. load on the bearing

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If a piston ring is to be made 1/64” larger in diameter per

inch diameter of the cylinder which it is to fit, the required
diameter for a piston ring to fit an 8” cylinder will be:
A. 8 – ¼”
B. 8 - 1/8”
C. 8 – 3/16”
D. 8 – 5/32”

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An approximate safe rule for cutting new piston rings for

steam pumps is to make the ring:
A. 1/32” larger in diameter per inch diameter of cylinder
B. 1/16” larger in diameter than that of the cylinder
C. 1/16” larger in diameter per inch diameter of cylinder
D. .005” larger in diameter per inch diameter of cylinder

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It is used on soft metals and non-metals for making holes.

A. center punch
B. dot punch
C. hollow punch
D. prick punch

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Which of the following has its angle 60 and is used for

dotting after marking the lines on general works?
A. center punch
B. dot punch
C. hollow punch
D. prick punch

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The common measuring tools are

A. micrometer
B. steel rule
C. vernier caliper
D. all of the above

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The gap clearance for new piston rings for steam pumps
should be approximately:
A. .003” for each inch diameter of cylinder
B. .001” for each inch diameter of cylinder
C. .010” for each inch diameter of cylinder
D. .050” for each inch diameter of cylinder

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What does 3/8 – 16 mean to you?

A. 16 pieces, 3/8 “ long
B. gear with 16 teeth and a 3/8” arbor hole
C. 3/8” square, 16” long
D. 3/8” diameter. 16 threads per inch

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When using a drill press the work should be held with:

A. the hand
B. a gloved hand
C. a vise or clamp
D. pliers

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Which of the following is not a kind of mandrel?

A. contraction
B. expanded
C. extended
D. taper

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An act of cutting out a piece of metal at a desired shape and

size is known as
A. blanking
B. broaching
C. dinking
D. slitting

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Which of the following is not a common drill shank?

A. straight
B. taper
C. fluted
D. bit

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The cutting angle on a drill for drilling mild steel should be:
A. 39 deg.
B. 49 deg.
C. 59 deg.
D. 69 deg.

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Machine tool used for laying straight lines on metal surfaces

made of sharp tool steel is called
A. divider
B. hermaphrodite caliper
C. plain scriber
C. Hammer

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A lathe machine threading mechanism is called

A. anvil
B. changed stud gear
C. reverse gear and lever
D. spindle gear

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Which of the following is not used to resemble the shape of

tool bit?
A. center cut
B. round nose
C. square nose
D. thread cutting

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A machine element inserted parallel to the axis of a shaft.

A. cutter
B. fastener
C. key
D. reamer

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Insulation is used on piping to:

A. held in heat
B. held in cold
C. cut down heat losses
D. steam in water line

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“Center drilling” is the operation of:

A. drilling a center in an odd-shaped piece of metal
B. drilling and countersinking with one tool
C. centering with one tool and drilling with another
D. drilling a center in a piece of stock in a drill press

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The instrument used to remove old packing from packing

glands and stuffing boxes are called:
A. packing tools
B. packing bits
C. gland box cleaners
D. packing screws

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Which of the following has its angle 90 and is used to give

deep marks for the location of drill?
A. center punch
B. dot punch
C. hollow punch
D. prick punch

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Safety features that must be placed and maintained at

machine, black smith welding and foundry shops called
A. safety goggles
B. safety notices
C. safety notices in markers / boards
D. walkway shops

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A device used to fix two or more parts.

A. clamp
B. fastener
C. fixtures
D. jigs

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If you wanted to check the face of a pump slide valve or

other flat –face valve, you would check for trueness on a:
A. flat board
B. surface plate
C. piece of glass
D. bearing plate

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In cutting tool the cutting end can also be generally called

A. back rake
B. end cutting edge
C. nose
D. side rake

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It is a machine used for the testing of very thin steel or

surface layers.
A. Charpy test
B. Description test
C. Izod test
D. Rockwell test

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A machine shop equipment that can flatter horizontally,

vertically or angular plane called
A. drill machine
B. power saw
C. shaper machine
D. welding machine

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Which of the following is an unsafe condition in operating a

lathe machine?
A. operating with safety gloves
B. wearing a canvass apron
C. wearing denim pants / safety shoes
D. wearing safety goggles / hearing aid

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When working on bearing and checking for high spots, it is

customary to apply:
A. white lead
B. red lead
C. dykem blue
D. Prussian blue

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To keep a metal clean while soldering, one would use a:

A. flax
B. torch
C. flux
D. insulated

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Milling machine accessories are used to hold milling cutter in

the milling machine called:
A. milling machine arbors
B. milling machine size
C. spindle – nose tooling
D. vertical milling attachment

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“Water Hammer” is caused by:

A. hitting water pipe with hammer
B. too much water in pipe system
C. water in steam line
D. steam in water line

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It is a test for pipe used for coiling in sizes 2 inches

A. bend
B. crush
C. flange
D. flaring

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Before splicing electric wires, they should be:

A. tinned
B. cleaned and tinned
C. soldered
D. insulated

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To check the speed of a motor or other rotary machine, one

would
A. speed indicator
B. micrometer
C. tachometer
D. A or C

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It is the best instrument for measuring a thousandth of an

inch
A. Caliper
B. Micrometer
C. Pyrometer
D. Tachometer

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What tool will be used in making wood pattern in the

foundry shop?
A. Sand saw
B. Drill machine
C. Hammer
D. Saw and chisel

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Hand taps are provided in sets of three called:

A. taper, plug and end
B. short, taper and bottom
C. taper, plug and bottom
D. short, medium and long

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Which of the following taps should be used to start a thread?

A. plug
B. short
C. bottom
D. taper

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When preparing to tap a hole, the size of the drill will be:
A. equal to the size of the tap
B. larger than the size of the tap
C. smaller than the size of the tap
D. none of the above

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Pipe taps are:

A. the same size from end to end
B. not fluted
C. tapered
D. not hardened

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When preparing to tap a hole for a pipe fitting the size of the
drill will be:
A. larger than the tap size
B. equal to the size of the tap
C. smaller than the tap size
D. none of the above

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A lathe with multiple cutting stations called:

A. engine lathe
B. manual lathe
C. semi-manual lathe
D. turret lathe

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Device used to measure accurately speed called

A. dial gage
B. dial indicator
C. speedometer
D. tachometer

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A machine tool used to out metal parts a lift, medium and

large section using a reciprocating hacksaw blade.
A. planer
B. power saw
C. shaper
D. tool grinder

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A cold chisel is made of

A. cast iron
B. german silver
C. high carbon steel
D. high speed steel

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Trimming is a process associated with

A. electroplating
B.forging
C. machining of metals
D. press work

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The kind of center, which is being attached and meshed to he

tailstock spindle, which is also static while the work, is
rotating is know as:
A. dead center
B. focal center
C. live center
D. work center

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A machine tool in which an abrasive wheel is used as a

cutting tool to obtain a very smooth finish.
A. Broaching machine
B. Milling Machine
C. Planer
D. Tool Grinder

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A machine too used principally to machine flat or plane

surfaces with a single pointed tool.
A. Drill
B. Planer
C. Power Saw
D. Shaper

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A tool with hardened steel point used for scribing or laying of

distances.
A. Divider
B. Hermaphrodite
C. Plain scriber
D. Trammel

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The cylinder of piston type steam engine are counterbored

to:
A. give a larger head clearance
B. prevent piston rings from wearing a groove in the
cylinder at the end of the stroke
C. give a larger volumetric clearance
D. prevent piston rings from slipping on the piston

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Which of the following is the largest size drill?

A. A
B. X
C. Z
D. XX

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The size of drill is stamped on the:

A. point
B. shank
C. margin
D. flute

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Which of the following safety precautions should be followed

when pouring Babbitt?
A. operator must wear goggles
B. the surface to be babbitted must be free of moisture
C. the surface to be babbitted must be clean
D. all of the above

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Which of the following safety precaution should be followed

when renewing a flange gasket?
A. drain the line thoroughly
B. isolate the section to be worked on
C. tie down isolation valves
D. all of the above

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Brazing requires:
A. hard solder
B. soft solder
C. more heat
D. A and C

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The operation of enlarging a hole is called

A. boring
B. counter sinking
C. drilling
D. reaming

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In up cut milling the work piece is fed

A. against the rotating cutter
B. at an angle of 60* to the cutter
C. at right angle to the cutter
D. in the direction of the cutter

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Rapping allowance is provided on a patter to take care of

A. distortion
B. easy withdrawal
C. machining
D. shrinkage

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Feeler gage are used for measuring the

A. clearance between mating parts
B. pitch of screw threads
C. radius of curvature
D. thickness of plates

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The hacksaw blade should be placed in the frame with:

A. the teeth pointing forward
B. the teeth pointing backward
C. one end looser than the other end
D. the teeth facing in any direction

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A hacksaw blade with 18 teeth per inch is best suited for

cutting:
A. solid stock
B. cast iron
C. aluminum
D. any of the above

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Lead is used in solder because:

A. it has a high melting point
B. it has a low melting point
C. it is cheap
D. B and C

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A machining operation whereby the tool reciprocates and

the feed is stationary.
A. Planing
B. Reaming
C. Shaping
D. Turning

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Shims are used to:

A. separate fresh – and salt – water lines
B. replace fuses
C. adjust cylinder liners
D. adjust bearing clearances

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When cutting a long thin piece of metal:

A. turn the blade upside down the frame
B. turn the blade at right angles to the frame
C. use a blade with fewer teeth per inch
D. set the blade in the frame with the teeth facing you

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When installing packing in a packing box:

A. leave one old turn at the bottom of the packing box
B. remove one turn and install one new turn of packing
C. leave sufficient end clearance on each turn to allow for
expansion
D. place and cuts directly in line with each other

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An instrument consisting of a wet – and dry – bulb

thermometer (used in air conditioning) is called a:
A. hygrometer
B. pyrometer
C. psychrometer
D. A or C

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Sheet metal of # 18 gage is heavier than:

A. 12 gage
B. 14 gage
C. 22 gage
D. 16 gage

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Quick return motion is used in a

A. drilling machine
B. grinder
C. lathe
D. shaper

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The higher the melting point of the solder, the:

A. weaker the solder joint
B. softer the solder joint
C. stronger the solder joint
D. harder the solder joint

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The name of the taper shank used on drills is:

A. Miller
B. Morse
C. Starret
D. Stanley

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Which of the following is not part of the headstock?

A. Anvil
B. Back pressure
C. Motor
D. Spindle

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Never use a file:

A. that is dirty
B. without a handle
C. without oiling
D. with a tang

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For filing lead or Babbitt, use a:

A. vixen file
B. mill file
C. sheet metal under 18 gage
D. any of the above

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It moves on the lathe bed with cutting tool according to the

rotation of lead screw or by hand traversing wheel
A. apron
B. compound rest
C. mandrel
D. saddle

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A coolant is usually used when cutting material in a power

hacksaw to
A. absorb the heat of friction
B. prevent the blade from overheating
C. prevent the blade from losing its temper
D. all of the above

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A hacksaw blade with 32 TPI is suited for cutting:

A. small tubing
B. conduct
C. sheet metal under 18 gage
D. any of the above

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Which of the ff. information is necessary when ordering a

file?
A. size (length)
B. shape
C. type of teeth
D. all of the above

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The best file to use when finishing sharp corners or slots and
grooves is the:
A. mill file
B. square
C. knife file
D. jewelers file

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On a lathe the dead center is used after:

A. boring
B. center-drilling
C. drilling
D. reaming

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It acts the carriage or compound rest through the

mechanism lifted inside the apron
A. apron
B. compound rest
C. mandrel
D. saddle

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It gives the cutting tool longitudinal feed, cross feed or

carriers
A. angular feed
B. apron
C. compound rest
D. saddle

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The center, which is fitted in head stock spindle, called

A. above center
B. below center
C. dead center
D. live center

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A center, which is fitted in tail stock spindle called

A. above center
B. below center
C. dead center
D. live center

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Which of the following gives shearing action?

A. front clearance
B. side clearance
C. side rake
D. top rake

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Eleven – sixteenths of an inch expressed as a decimal is:

A. .6785
B. .7685
C. .6875
D. .6578

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The markings on a micrometer barrel are:

A. .025” apart
B. .250” apart
C. .0025” apart
D. 2.5” apart

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It measures the slope of the top surface of the tool to the

side in a direction perpendicular to the longitudinal axis
A. end relief angle
B. side cutting edge angle
C. side rake angle
D. side relief edge angle

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It is used for holding straight shank drills in the spindle to the

machine when drilling
A. chuck key
B. drill chuck
C. floating holder
D. magic chuck

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A reamer is used to correct the

A. finish and depth of a drilled hole
B. finish and position of a drilled hole
C. size and position of a drilled hole
D. size and roundness of a drilled hole

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A piece of cast iron held against an emery wheel will give off:
A. dull yellow sparks
B. bright shiny sparks
C. red sparks
D. no sparks

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When cutting material in a lathe, the softer the material

being cut, the tool bit should have:
A. more top rake
B. less top rake
C. double top rake
D. any of the above

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After grinding a tool bit, the cutting edge should be:

A. case-hardened
B. rubbed with emery cloth
C. stoned with an oilstone
D. rubbed with crocus cloth

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It is a hole revolving cutter or grinding wheel for mounting it

on an arbor.
A. arbor hole
B. hole saw
C. star drill
D. star saw

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A machine used for forcing an arbor or a mandrel into drilled

or bored parts preparatory to turning or grinding.
A. Arbor press
B. Arc press
C. Automatic press
D. Bladder press

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A machine in which materials are pulverized between the

two toothed metal disk rotating in opposite directions.
A. attrition mill
B. ball mill
C. beater mill
D. tumbling mill

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A press in which mechanical feeding of the work is

synchronized with the press action
A. automatic press
B. dial press
C. manual press
D. punch press

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A supporting member that carriers a wheel and either

rotates with the wheel to transmit mechanical power to or
from it, or allows the wheel to rotate freely on it called
A. axle
B. bushing
C. coupling
D. shaft

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Straight muriatic acid is often used as a flux on:

A. galvanized iron
B. cast sheet
C. sheet steel
D. any of the above

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Special solders used for aluminum usually require:

A. more heat
B. less heat
C. the same heat as copper wire
D. the same heat as sheet metal

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Copper is annealed by heating to a cherry red color and:

A. dousing in cold water
B. cooling slowly in air
C. dousing in oil
D. dousing in hot water

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A flexible back hacksaw blade is one that has:

A. only the teeth hardened
B. flexible ends
C. a movable back
D. only the back hardened

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A hacksaw blade with 24 TPI is best suitable for cutting:

A. tubing
B. sheet metal over 18 gage
C. brass and copper
D. any of the above

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An all hard hacksaw blade is one that:

A. has a hard back and flexible teeth
B. has a flexible back and hard teeth
C. has the entire blade hardened
D. will only fit a solid frame hacksaw

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A hacksaw blade can be placed in a frame in:

A. two positions
B. four positions
C. one position
D. three positions

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what should be the top rake angle to cut brass?

A. 0
B. 15
C. 30
D. 45

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It is a long, tapered punch used for loosening straight pins,

taper pins, rivets and other small parts being disassembled
A. center punch
B. drift punch
C. drive-pin punch
D. hand punch

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A tool used for turning nuts or bolts

A. c-clamps
B. long nose
C. plier
D. wrench

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Used to permit lever shift for vertical travel of rail

A. ball crank
B. clamp plates
C. plumb bob
D. plunger knob

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It is mounted on the top of the column and is guided in

perfect alignment by the machined dovetailed surface
A. arbor
B. over arm
C. saddle
D. spindle

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Name of mechanism, which a welding operator holds during

gas welding and at the end of which the gases are burred to
perform the various gas welding operation.
A. hose
B. gage
C. switch
D. torch

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A scriber is made from

A. carbon steel
B. cold-rolled steel
C. tool steel
D. hot-rolled steel

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Before applying layout blue on a piece of metal, it must be:

A. roughened
B. heated
C. cleaned
D. cold

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A drill bit has:

A. 4 flutes
B. 3 flutes
C. 2 flutes
D. no flutes

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The alignment of coupling faces can be checked by:

A. using an inside micrometer
B. inserting a thermocouple
C. inserting a feeler gage between the coupling faces at
various points around the circumference
D. rotating and measuring to nearest permanent fitting

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A piece of mild steel held against an emery wheel will give

off:
A. bright shiny sparks
B. light straw colored sparks
C. no sparks
D. green sparks

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A tapered piece of stock is 2” long, 1-1/8” diameter at one

end and ½ diameter at the other end. The taper per foot is:
A. 2”
B. 2-1/2”
C. 2-1/4”
D. 2-1/16”

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Sweating is the process of:

A. soldering two different kinds of metal together
B. separating two pieces of metal that have been soldered
together
C. tinning two surfaces, applying, flux between them,
holding the two together and heating
D. none of the above

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If muriatic acid is used as a flux, the soldered area must be

cleaned thoroughly afterwards to prevent:
A. anyone touching it from getting burned
B. remaining acid from eating the metal
C. the acid from evaporating the solder disintegrating
D. none of the above

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It cannot be forged because it will break if heated and beaten

by hammer.
A. Carbon steel
B. Cast iron
C. High speed steel
D. Tool steel

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A gear wheel making 156 rpm has 56 teeth. It drives another

gear at 91 rpm. The number of teeth on the second gear is:
A. 65
B. 90
C. 50
D. 96

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Tool steel can be hardened by:

A. heating red hot and plunging into water
B. heating red hot and cooling in a blast of dry air
C. heating red hot and plunging into linseed or cottonseed
oil
D. any of the above, depending on type and use

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A scriber is made from:

A. carbon steel
B. cold-rolled steel
C. tool steel
D. hot-rolled steel

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After grinding a tool bit, the cutting edge should be

A. case hardened
B. rubbed with emery cloth
C. rubbed with crocus cloth
D. stoned with an oilstone

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When cutting material in a lathe, the softer the material

being cut, the tool bit should have
A. any of these
B. double top rake
C. less top rake
D. more top rake

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A piece of cast iron held against an emery wheel will give off
A. bright shiny sparks
B. dull yellow sparks
C. no sparks
D. red sparks

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Which of the following is not a common term relating to the

classification of fits
A. bound
B. medium force fit
C. snug
D. tunking

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An oversize hole is produced by a drill if

A. cutting speed is too high
B. feed is too high
C. insufficient coolant is used
D. lips of drill are of unequal length

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The studs used as a coolant in general machine shop consist

of
A. a chemical solution
B. an emulsion of oil and water
C. a solution of detergent and water
D. a straight mineral

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Sometimes used for soldering bright tin

A. rosin
B. sal ammoniac
C. tallow
D. tinning

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A very effective flux for soldering galvanized iron and zinc

A. cut acid
B. muriatic acid
C. soldering pastes
D. zinc chloride

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The process of checking the surface of a piece by rolling

depressions into the surface
A. honing
B. knurling
C. reaming
D. snagging

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The process of cutting internal threads by means of a cutting

tool.
A. chamfering
B. honing
C. reaming
D. tapping

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The surface below the cutting edge

A. face
B. flank
C. nose
D. side relief

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Which one is the hardest material?

A. brass
B. bronze
C. diamond
D. steel

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Shaper tools are made of what type of material?

A. Babbitt
B. Brass
C. Bronze
D. High speed steel

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It is the operation of beveling the mouth of a hole.

A. Counter boring
B. Counter broaching
C. Counter sinking
D. Spot facing

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The size of abrasive grains produced by crushing process is

called
A. Grade
B.
C. Grit
D.

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It is the combination of iron, carbon and other alloying

elements.
A. Alloy steel
B. Brass
C. Carbon steel
D. Cast iron

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It is the process to divide the periphery of the job in degrees.

A. Angular indexing
B. Differential indexing
C. Direct indexing
D. Plain indexing

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It consists of surface irregularities, which result from the

various manufacturing process.
A. Flaws
B. Lay
C. Roughness
D. Waiveness

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A piece of tool steel held against an emery wheel will give

off:
A. White sparks with stars on the ends
B. Yellow sparks
C. No sparks
D. Green sparks

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Grinding wheels have a range of soft to hard abrasive

materials depending on the use. Most manufacturers latter
their wheels from A to Z. The hardest is marked:
A. E
B. A
C. Z
D. El

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The main difference between a planer and shaper is that:

A. The planer has an offset table and the shaper has a
horizontal table.
B. The shaper has a rotting table and the planer has a
horizontal table.
C. The table of planer has a reciprocating motion past
the tool head white the table of the shaper is stationary
and the tool head has a reciprocating motion.
D. Ones is larger than the other

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The movement of belt upon the face of rim or outer of the

driver and driven pulleys within the area of arc of contact is
called
A. creep
B. crowning
C. dressing
D. slip

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It is a device, which hold the job family

A. clamp
B. fixture
C. grip
D. jig

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It is the outer surface of face or rim of the pulley is made in

convex form to keep the belt in center when it is in motion
A. creep
B. crowning
C. dressing
D. slip

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It is used to transmit motion at high speed without producing

noise.
A. bevel gear
B. helical gears
C. hypoid gears
D. worm gears

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It is used to transmit motion at high speed with heavy load

without producing noise
A. bevel gear
B. herring bone gear
C. spur gear
D. worm gears

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It connect the shafts with soft materials such as rubber,

leather and canvass
A. flexible coupling
B. Oldham coupling
C. rigid coupling
D. universal coupling

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One of the most important factors that is often overlooked

when soldering is the fact that:
A. the surface to be soldered must be clean
B. the two metals to be soldered must not be the same
C. the two metals to be soldered must be the same
D. all surfaces should be dipped in acid first

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A surface should be prepared for soldering by

A. filing the surfaces
B. scraping the surfaces
C. acid-cleaning the surfaces
D. any of the above

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The hand tool used for cutting threads on round stock is the:
A. stock and die
B. die wrench
C. stock
D. stock cutter

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One of the factors involved in the choice of a grinding wheel

is:
A. The kind of material to be ground
B. The amount of stock to be removed
C. The kind of finish required
D. All of the above

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The “tang” of a file is the part that:

A. Does the cutting
B. Fits into the handle
C. has no teeth
D. is opposite the handle

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The best method of avoiding accident is by observing

_______ related to job, machine and work piece.
A. Cleanliness
B. Emery
C. Opponent
D. Safety precautions

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The size of try square is measured from the inner edge of

stock to the end of its
A. Base
B. Blade
C. Body
D. Edge

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Angle of center punch is

A. 30°
B. 45°
C. 60°
D. 90°

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Staggering of hacksaw blade teeth on both sides alternatively

is called
A. Arrangement of teeth
B. Positioning to teeth
C. Setting of teeth
D. None of the above

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It is the distance measured parallel to the axis from a point

on a screw thread to the corresponding point on the next
thread.
A. Chord
B. Lead
C. Linear
D. Pitch

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A core drill with hardened steel shot pellets that revolve

under the rim of the rotating tube, employed in rotary
drilling in very hard ground.
A. Adamantive drill
B. Automatic drill
C. Double core barrel drill
D. Flat drill

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A grinding mill of large diameter with either lumps of ore

pebbles or steel balls as crushing bodies the dry lead is air
swept remove mesh material.
A. Aerial speed
B. Aero fall mill
C. Aero motor
D. Ball mill

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A tool – steel cutter used fro – finishing surfaces of angles

greater than or less than 90* with its axis of rotation called:
A. Angle cutter
B. Asphalt cutter
C. Circular cutter
D. Helical cutter

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When installing a new grinding wheel, always use:

A. Blotting paper gaskets on each side of the wheel
B. Copper gasket on each side of the wheel
C. Only the steel washers provided with the machine
D. None of the above

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The tool used to check external pipe threads is called a:

A. plug gage
B. thread gage
C. pitch gage
D. ring gage

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Solder is an alloy of
A. Lead and antimony
B. Lead and tin
C. Lead and tungsten
D. Lead and zinc

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It’s a square key with the bottom two corners are beveled.
A. Saddle key
B. Barth key
C. Woodruff key
D. Gib head key

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Change in metal structure by which the surface structure

recover from its unstable condition
A. annealing
B. normalizing
C. aging
D. tempering

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A tapered square key is known as

A. Gib head
B. Woodruff
C. Kennedy
D. Barth

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The process of welding two dissimilar metals is known as

A. Friction welding
B. Flash welding
C. Oxyacetylene welding
D. Cold welding

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A nonmetal considered as undesirable impurity in steel is

A. lead
B. sulfur
C. phosphorous
D. cyanide

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An alloying element which improves the tensile strength of

steel and make it harder
A. vanadium
B. carbon
C. cobalt
D. chromium

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An alloying element which reduces deformation of

configuration and sulfuric brittleness.
A. molybdenum
B. manganese
C. nickel
D. chromium

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What is the lip clearance angle of twist drill for generated

work?
A. 3 – 6°
B. 8 – 10°
C. 12 – 15°
D. 18 – 22°

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It is a milling method in which parts are placed in a row

parallel to the axis of the cutting tool end are milled
simultaneously.
A. Abreast milling
B. Angular milling
C. Helical milling
D. Straddle milling

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The tool used to check internal pipe threads is called a:

A. plug gage
B. thread gage
C. pitch gage
D. ring gage

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The tool used to cut gears is called a:

A. gear cutter
B. gear hob
C. gear center
D. gear threader

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If use a dry grinding wheel for sharpening tool bits, dip the
end of the bit in water frequently to prevent-
A. burning your fingers
B. annealing the cutting edge of the bit
C. hardening of the tip
D. the tip from crysallizing

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CNC in machine shop means

A. Communication Network Control
B. Computer Network Center
C. Computer Number Control
D. Computer Numerical Control

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It is the time lost due to breakdowns, waiting for tools, minor

accidents etc.
A. Down time
B. Handling time
C. Machining time
D. Set up time

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What is the necessity of giving tolerance?

A. It saves the labor charges
B. Its saves the material from wastage
C. It saves the time
D. All of the above

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An instrument for determining the relative hardness of

material by a drop and rebound method.
A. Brinell hardness tester
B. Rockwell hardness tester
C. Scleroscope
D. Universal testing machine

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An instrument for measuring the degree of surface

roughness in micro inches.
A. Caliper
B. Micrometer
C. Profilometer
D. Sclerescope

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These spindle of the grinding machine on which the wheel is

mounted.
A. Arbor
B. Bearing
C. Bushing
D. Fluting

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A device for holding grinding wheels of special shape or the

working piece – being grounded.
A. Chuck
B. Fixtures
C. Head stock
D. Jigs

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Grinding the grooves of a twist drill or tap.

A. Flaring
B. Fluting
C. Honing
D. Lapping

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It is done then and there by adjusting or repairing the faults

come in notice during work.
A. Corrective maintenance
B. Predictive maintenance
C. Preventive maintenance
D. Routine maintenance

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Which statement does NOT belong to the function of

bearings?
A. To give free rotation to the shaft
B. To guide the shaft
C. To support the shaft
D. To transmit power

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A “pillar” file has:

A. One safe edge
B. Three safe edges
C. Two safe edges
D. A or C

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In general, files are divided into two classes called:

A. Single – cut and double – cut
B. Fine and coarse
C. Rough and smooth
D. Heel and sizes

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The length of a file is measured from:

A. End to end
B. Point to heel
C. Point to end
D. Heel to end

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A “pillar” file is used for:

A. Filling slots
B. Filling keyways
C. Filling against a shoulder
D. Any of the above

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A flexible hacksaw blade has a tendency to:

A. Snap easily
B. Buckle or run out of line when too much pressure is
applied
C. Cut too fast
D. Cut on a slant

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Soldering is the process of:

A. Holding two metals together by heating
B. Joining two metals by third soft metal that is applied
in a molten state
C. Holding two different kinds of metals together by heating
D. Joining two metals together by heating

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When soldering, flux is used to;

A. Keep the solder from running off the metal
B. Keep the metal from getting too hot
C. Keep the tip of the soldering iron clean
D. Remove and prevent oxidation of the metals

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What is used to connect the shaft whose axes are

intersecting?
A. Flexible coupling
B. Oldham coupling
C. Rigid coupling
D. Universal coupling

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It is generally used on high speed with light load because it

has point contact.
A. Ball bearing
B. Metal bearing
C. Roller bearing
D. Wood bearing

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It is generally used on high speed with heavy load because it

has line contact.
A. Ball bearing
B. Metal bearing
C. Plastic bearing
D. Roller bearing

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It is a process of enlarging and smoothening the punched

hole by means of tapered drifts of various sizes and shape.
A. Drawing out
B. Drifting
C. Jumping
D. Upsetting

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It is a set of gears fitted in different position on a plate which

are controlled by a lever.
A. Differential gear
B. Gear train
C. Stud gear
D. Tumbler gear

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Prepared soldered paste flux is most popular but if you did

not have any, you should use:
A. hydrochloric acid
B. sulphuric acid
C. nitric acid
D. any of the above

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What support the top rake?

A. Front clearance
B. Side clearance
C. Side rake
D. Top rake

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Which of the following reduces the rubbing action?

A. Front clearance
B. Side clearance
C. Side rake
D. Top rake

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Which of the following is used for all general purposes?

A. Forging
B. Production slotter
C. Puncher slotter
D. Tool room slotter

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It is an operation of milling the complex surfaces with the

help of a group of cutters mounted on the same arbor
A. Climb milling
B. Down milling
C. Gang milling
D. Straddle milling

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The dulling of the cutting particles of a grinding wheel

resulting in a decreased rate of cutting is called
A. fluting
B. glazing
C. grinding
D. lapping

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The process of lengthening a piece of stock while the cross-

sectional area is being reduced
A. Drawing
B. Honing
C. Tapping
D. Upsetting

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The major factors, which determined the rpm on milling

cutter, are the material being cut and
A. depth of the cutter
B. diameter of cutter
C. number of teeth in cutter
D. time allowed to complete the job

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Electron beam machining process is quite suitable for a

material having
A. high melting point and high thermal conductivity
B. high melting point and low thermal conductivity
C. low melting point and low thermal conductivity
D. low melting point and high thermal conductivity

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Grinding is what type of operation?

A. Metal finishing operation
B. Metal fusing operation
C. Metal powdering operation
D. metal surfacing operation

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Grinding is done wherever

A. a large amount of material is to be removed
B. a small amount of material is to be removed
C. high accuracy is required
D. other machining operations can not be carried out

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Laser beam machining process is used to machine

A. heavier materials
B. lighter materials
C. thicker materials
D. thinner materials

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A hard grade-grinding wheel is suitable for grinding

A. both hard and soft materials
B. hard materials
C. smooth materials
D. soft materials

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The usual ratio of forward and return stroke, in quick

mechanism of shaping machine is
A. 3:1
B. 3:2
C. 5:2
D. 6:8

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Solder will not unite with metal surface that has:

A. grease on it
B. dirt on it
B. dirt on it
D. any of the above

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It is an operation to divide the periphery of the job into

number of equal parts
A. Dividing head
B. Indexing
C. Protractor
D. Slotting

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Another name for hydrochloric acid is:

A. sulphuric acid
B. muriatic acid
C. nitric acid
D. acetic acid

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Hard solder is made of:

A. copper and zinc
B. tin and zinc
C. tin and copper
D. tin and lead

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Soft solder is made of:

A. copper and zinc
B. tin and lead
C. tin and copper
D. tin and zinc

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Soft solder melts at approximately:

A. 250 deg.
B. 350 deg.
C. 450 deg.
D. 550 deg.

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The flux usually used for hard solder is:

A. rosin
B. borax
C. barium
D. alum

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Which of the following is a boring machine tool used

particularly for large work place, types are horizontal and
vertical?
A. Boring mill
B. Burrstone mill
C. Cage mill
D. Chile mill

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A small portable hand drill customarily used by hand setters

to drill the holes in breast called
A. spiral drill
B. diamond drill
C. churn drill
D. breast drill

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A job, which is fixed away from the table, can be machined

by
A. running head
B. moving head
C. static head
D. traveling head

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Shaper tools are made of

A. cast iron
B. high speed steel
C. mild steel
D. wrought iron

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Refers to the unit can be moved longitudinally along the

swivel table and is clamped in position by two bolts one on
either side of the base
A. Cross stock
B. Foot stock
C. Head stock
D. Tail Stock

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When using a drill press, the work should be held with

A. the hand
B. a pair of pliers
C. a vise or clamp
D. gloves on

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When drilling a hole in a piece of work held in a lathe chuck,

and would use the:
A. compound rest
B. cross-feed
C. tailstock and drill chuck
D. headstock

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Copper is annealed by heating to a cherry red color and:

A. dousing in cold water
B. cooling slowly in air
C. dousing with oil
D. dousing in hot water

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The purpose of “annealing” is to make a metal:

A. harder
B. medium - hard
C. softer
D. shiny

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The purpose of “tempering” is to make a metal:

A. harder
B. softer
C. less brittle
D. more brittle

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The minimum diameter of a piece of round stock necessary

to make a square key ¾” on a side is:
A. 1.5”
B. 1.06”
C. 1.0”
D. .75”

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A fine grained, salty silica rock used for sharpening edge tools
A. Oilstone
B. Peeblestone
C. Surface grinder
D. Rocky oil

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A hand tool used to measure tension on bolts

A. Hammer
B. Plier
C. Screw driver
D. Torque range

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A hand tool used to measure engine crank web deflection

A. compound gage
B. dial gage
C. distortion gage
D. feeler gage

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A kind of chuck, which has reversible jaws, which could be

adjusted separately
A. Combination chuck
B. Independent chuck
C. Magnetic chuck
D. Universal chuck

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A method whereby a gear is run with another gear that has

abrasive surface material
A. hobbing
B. honing
C. lapping
D. milling

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Is the process of cold works where a limited amount of

material, resulted to a higher strength and it leaves a surface
under compressive stress
A. surface finishing
B. smoothing
C. surfacing
D. surface rolling

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Is largely used for low strength application such as elevator

ropes not used for hoisting and for stationary guy ropes
A. steel rope
B. cast steel rope
C. nylon rope
D. iron wire rope

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Nitriding process of surface treatment for steel tools is used

for tools taking
A. heavy cuts
B. light cuts
C. medium cuts
D. straight cuts

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They are mixtures of lard, cottonseed or rapeseed oils and

mineral oils are called
A. Cooling oils
B. Cutting oils
C. Heating oils
D. Emulsions

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If the lips of a drill are of different lengths:

A. the drill will not cut
B. the hole will be larger than the drill
C. the hole will be smaller than the drill
D. some of the above

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One horsepower is equal to:

A. the amount of work a can produce in one hour
B. 33,000 foot-pounds of work per minute
C. 33,000 foot-pounds of work per hour
D. the power delivered to a shaft in one hour

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A plug gage is used to measure

A. cylindrical bores
B. screw threads
C. spherical holes
D. taper bores

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Which of the following is the cutting speed of brass?

A. 30m/min
B. 40m/min
C. 50m/min
D. 80m/min

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A twist drill is specified by

A. its diameter and lip angle
B. it shank and diameter
C. shank, material and diameter
D. shank, material and flute size

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The usual value of helix angle of a drill is:

A. 30*
B. 60*
C. 110*
D. 120*

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The helix angle on a high-speed steel twist drill for drilling

cast iron if of the order of
A. 12-22
B. 24-32
C. 35-40
D. 40-45

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A pipe wrench (Stilleon) is designed for use on:

A. hexagonal objects
B. round objects
C. square objects
D. flat objects

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Pipe is measured by:

A. inside diameter
B. outside diameter
C. thickness of wall
D. wire gage

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When cutting. A drill will “squeal” due to:

A. drill being ground improperly
B. drill being too hot
C. insufficient lubrication
D. any of the above

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It is an operation of finishing cylindrical surfaces to a fine

degree of accuracy buy means of abrasive sticks.
A. Honing
B. Lapping
C. Planing
D. Shaping

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It is device, which hold the job in position and guide the

cutting tool.
A. clamp
B. grip
C. jig
D. vise

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In referring to threads, “pitch” is:

A. the distance of the full length of the thread
B. the distance from a point on one thread to a
corresponding point on the next thread measured parallel
to the axis
C. the distance from the top of one thread to the bottom of
the next thread
D. the distance from the bottom of a head on a bolt to the
first thread

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A tool bit for cutting an American National thread should

be ground with a:
A. 45 deg. angle
B. 90 deg. angle
C. 60 deg. angle
D. 30 deg. angle

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Tubing is measured by:

A. inside diameter
B. outside diameter
C. thickness of wall
D. wire gage

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An important accessories of milling machine.

A. cutters
B. milling machine vise
C. ram
D. vertical milling attachment

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The machine, which can flatter surface on horizontal, vertical

or angular plane.
A. drilling machine
B. lathe machine
C. power saw
D. shaper machine

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Which of the following is not part on a lathe machine?

A. carriage
B.fan
C. headstock
D. tail stock

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Which tools does not belong to the group?

A. adjustable wrench
B. feeler gage
C. torque wrench
D. vice grip

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The tool used to cut threads in a hole is called a:

A. top
B. tap
C. bit
D. reamer

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Wiping is the process of

A. applying flux during welding process
B. cleaning the welded surface after the welding operation
is over
C. connecting load pipes by soldering alloy
D. low temperature welding

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Which of the following is not a cut of file?

A. smooth
B. second cut
C. half-round
D. bastard

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The tool used for cleaning files is called a:

A. file cleaner
B. file card
C. file oilstone
D. scraper

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Which of the following is the smallest size drill?

A. # 80
B. # 60
C. # 1
D. # 0

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It is an operation of milling two opposite sides of work piece

at a time by using two side milling cutters on the same arbor.
A. Face milling
B. Gang milling
C. Side milling
D. Straddle milling

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How is the height of a bench vice adjusted?

A. By using a wooden plate form
B. By using a wooden packing piece under the vice base
C. By using a vice adjusting fixture
D. All of the above

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Why hacksaw blade teeth get dullness?

A. Coarse pitched blade is used on hard metal
B. Pressure is not released in return stroke
C. To much speed and pressure
D. Any of the above

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Files are classified according to

A. grade and cut
B. shape
C. size and length
D. all of the above

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How are rivets made?

A. Cold pressing
B. Drawing
C. Hot rolling
D. Rolling

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The angle formed between the face of a tool and the work
surface or the tangent to the work piece at the point of
contact with the tool called
A. clearance angle
B. cutting angle
C. rake angle
D. wedge angle

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A tool which when pressed into a finished hole in a piece of

work, provides center on which the piece may be turned or
otherwise machined called
A. butt
B. mash
C. mandrel
D. wobble

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Which of the following types of valves is used in the bilge

manifold?
A. swing chuck
B. non - return
C. angle
D. globe

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Which of the following groups of pipe sizes is correct?

A. ¼, ½, ¾, 7/8, 1
B. ¼, 3/8, ½, 5/8, ¾, 1
C. ¼, 3/8, ½, ¾, 1
D. ¼, ½, 5/8, ¾, 1

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A brazed joint is:

A. stronger than a soldered joint
B. weaker than a soldered joint
C. the same strength as a soldered joint
D. three times as strong as a soldered joint

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The relation between two mating parts with reference to

ease the assembly is called
A. allowance
B. clearance
C. tolerance
D. fits

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A flange coupling is to be designed, using 25 mm

diameter bolts at a distance of 152 mm from the center
of the shaft. allowable shearing stress on the bolt is 103
Mpa. if the shaft is to transmit 5,600 hp at a speed of
1200 rpm, how many bolts are needed in the
connection?
A. 2
B. 3
C. 4
D. 5

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A flange bolt coupling consist of eight steel 20 mm

diameter steel bolts spaced evenly around a bolt circle
300 mm in diamter. if the coupling is subjected to a
torque of 15.1 KN-m, determine the maximum shearing
stress in the bolts?
A. 40450 kPa
B. 63320 kpa
C. 40054 kpa
D. 31298 kpa

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An engine of a motor vehicle with a wheel diameter of

712 mm develops 50 kW at 2,000 rpm combined
efficiency of the differential and transmission is 75% with
an over-all speed reduction to. 1 determine he torque to
be delivered by the clutch N-m.
A. 239 N-m
B. 359 N-m
C. 432 N-m
D. 471 N-m

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An engine of a motor vehicle with a wheel diameter of

712 mm develops 50 kW at 2,000 rpm. the combined
efficiency of the differential and tranmission is 75% with
an overall speed reduction of 25 is to 1. Determine the
speed reduction of travel of the vehicle in km/hr.
A. 10.74
B. 11.69
C. 12.58
D. 13.80

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A multiple disc clutch of 10 steel disc and 9 bronze disc.
the effective outside and inside diameter are 20.32 cm
and 15.24 cm, respectively if the axial force of 450
Newton is applied and the shaft turns at 1200 rpm, find
the horsepower capacity, assume a coefficient of friction
of 0.27.

A. 39.566 hp
B. 40.482 hp
C. 37.456 hp
D. 35. 659 hp

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A method whereby a gear is run with another gear that

has abrasive surface material.
A. hobbing
B. honing
C. lapping
D. milling

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The ability of a material to absorb energy within is

proportional limit is known as
A. resilience
B. endurance
C. toughness
D. spring action

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In pure torsion, the maximum stress is at the center of the

A. peripheral sides
B. long sides
C. ten times their diameter
D. twenty times their diameter

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When tested in compression, ductile material usually

exhibit________ characteristics up to the yield strength
as they do when tested in tension.

A. the same
B. less than
C. more than
D. approximately the same

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In a pressure vessel, the ratio of minimum strength of

joint to the strength of solid joint is known as

A. Efficiency
B. Performance factor
C. Joint efficiency
D. Relative strength

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A tolerance where the size of a part is permitted to be

either larger or smaller than the given dimension.

A. Bilateral
B. Unilateral
C. Lateral
D. None of these

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The process by which high pressure is applied to a

heated metal billet or blank which causes it to flow
through restricted orifice.

A. Extrusion
B. Intrusion
C. Forging
D. Hot rolling

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A steel shaft transmits 40 hp at 1400 rpm. Considering

allowable shearing stress based on pure torsion to be 5000
psi, find the torsional deflection of the shaft in degrees per
foot.
A. 0.392 degrees/foot
B. 0.246 degrees/foot
C. 0.541 degrees/foot
D. 0.435 degree/foot

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A 50 inches diameter diamond saw blade is mounted on a

pulley driven steel shaft, required a blade peripheral linear
speed of 150 ft/sec. Motor drive is 125 hp at 1,200 rpm, with
6 inches diameter pulley. Determine the shaft rpm to attain
blade peripheral speed required.

A. 716.2 rpm
B. 635.3 rpm
C. 539.10 rpm
D. 687.55 rpm

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If the weight of 6” diameter by 48” long SAE 1030

shafting is 174.5 kg then what will be the weight of
chromium SAE 51416 of same size?

A. 305.79 lbs
B. 426.70 lbs
C. 347.96 lbs
D. 465.89 lbs

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A steel shaft operates at 186 rad/s and must handle 2 kW

of power. The shearing stress is not to exceed 40 MN/m².
Calculate the minimum shaft diameter based on pure
torsion.

A. 9 mm
B. 11 mm
C. 13 mm
D. 15 mm

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A round steel shaft transmits 373 watts at 1800 rpm. The

torsional deflection is not to exceed 1 deg in a length
equal to 20 diameters. Find the shaft diameter.

A. 6.53 mm
B. 8.72 mm
C. 12.84 mm
D. 18.16 mm

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What is the recommended initial tension of the belt?

A. 75 lb/in of width
B. 71 lb/in of width
C. 73 lb/in of width
D. 80 lb/in of width

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What factor of safety is needed for a 2 in. diameter

shaft with an ultimate strength of 50,000 psi to
transmit 40,000 in-lb torque.
A. 2.25
B. 1.95
C. 2.14
D. 2.62

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Two shaft at right angles to each other may be connected by

what arrangement?
A. Half turn
B. ¾ turn
C. Quarter turn
D. One turn

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What is the minimum number of teeth on a smaller

sprocket for low speed?

A. 11
B. 17
C. 21
D. 12

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Which of the following is the minimum number of teeth

on a smaller sprocket for moderate speed?

A. 15
B. 12
C. 21
D. 17

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What is the minimum number of teeth on a smaller

sprocket for high speed?
A. 12
B. 21
C. 24
D. 14

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What type of spring made in the form of dished washer?

A. Air spring
B. Volute spring
C. Belleville spring
D. Motor spring

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Which of the following is the type of failure due to

unstability?
A. Buckling
B. Stability
C. Slenderness formulas
D. Euler formula

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For very slender column, what type of formula that is best

applied?
A. Column formula
B. Moment formulas
C. Slenderness formulas
D. Euler formula

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What is the term applied to the reciprocal of the velocity

ratio?
A. Train value
B. Modular value
C. Ratio factor
D. None of these

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What type of bolt distinguished by a short potion of the

shank underneath the head being square or finned or
ribbed?
A. Coupling
B. Stud bolt
C. Carriage bolt
D. Machine bolt

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What type of bolt threaded on both ends and can be

used where a through bolt impossible?

A. Coupling
B. Stud bolt
C. Carriage bolt
D. Machine bolt

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What do you call the phenomenon occurring when two

touching surfaces have a high contact pressure and when
these surfaces have minute relative motion?
A. Prestressing
B. Friction
C. Fretting
D. Carving

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In viscosity chart, Raimond-Boyd analysis assumed that

the viscosity of the lubricant is _________

A. Constant
B. Increasing
C. Decreasing
D. Vanishing

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In what country that the present theory of hydrodynamic

lubrication originates from?
A. China
B. Germany
C. US
D. England

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In ASTM standard, what is the instrument used in

determining viscosity?

A. Dynamic viscometer
B. Saybolt universal furol
C. Hagen-Poinsulle viscometer
D. Saybolt universal viscometer

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Which of the following is not a form of bearing

lubrication?
A. Liquid-film lubrication
B. Hydrodynamic lubrication
C. Hydrostatic lubrication
D. Solid-film lubrication

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A lubrication where lubricant is introduced between surfaces

which are in rolling contact such as roller gears or rolling
bearings?

A. Hydrostatic lubrication
B. Hydrodynamic lubrication
C. Elastohydrodynamic lubrication
D. Solid-film lubrication

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What lubrication is usually used when bearings are operating

at extreme temperatures?
A. Hydrodynamic lubrication
B. Solid-film lubrication
C. Hydrostatic lubrication
D. Liquid-film lubrication

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A process in which metal is dipped in dilute acid

solutions to remove dirt, grease, and oxides.

A. Pickling
B. Sheradizing
C. Polishing
D. Pakerizing

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Which of the following is a single measure that

combines the external dynamic load of an
application with a gear drive’s reliability and
operating life?

A. Ratio factor
B. Reliability factor
C. Service factor .
D. Life factor

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Which of the following is a single measure that

combines the external dynamic load of an
application with a gear drive’s reliability and
operating life?

A. Ratio factor
B. Reliability factor
C. Service factor .
D. Life factor

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Describes very rough grinding, such as that

performed in foundries to remove gates, fins, and
risers from castings

A. Snagging
B. Lapping
C. Honing
D. Snugging

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A fine grinding operation used to obtain exact fit

and dimensional accuracy

A. Honing
B. Lapping
C. Buffing
D. Burnishing

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It is relatively finely spaced irregularities of the

surface

A. Smoothness
B. Waviness
C. Lay
D. Roughness

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It is the surface finish of heavy cuts or coarse feed.

A. 200 rms
B. 400 rms
C. 80 rms
D. 500 or greater rms

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Which of the following is the most dominant cause

(approximately 80 %) of machine failures?

A. Torsion
B. Negligence
C. Fatigue failures
D. Compression

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It is the process that cold works a limited amount of

material, thus giving a higher strength, and it leaves
a surface compressive stress.

A. Surface finishing
B. Tensioning .
C. Surfacing
D. Surface rolling

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Fatigue strength is increased by repeated loads just

below the normal fatigue limit, followed by small
step by step increase of the loading.

A. Coaxing .
B. Triaxing
C. Mixing
D. Relieving

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It is the process used to form shallow, round, raised

recessed troughs of uniform width in a straight
curved or circular form.

A. Hemming
B. Beading .
C. Embossing
D. Buldging

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In molecules of the same composition, what are

variations of atomic arrangement known as?

A. Monomers
B. Crystal system
C. Isomers
D. Polymorph .

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In general, what are the effects of cold working a

metal?

A. Increase strength and ductility

B. Decreased strength and ductility
C. Increased strength, decreased ductility
D. Decreased strength, increased ductility

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Which if the following statements is false?

A. There is a considerable increase in the hardness

and the strength of a cold worked metal.
B. Cold working a metal significantly reduces its
ductility.
C. Cold working causes a slight decrease in the
density and electrical conductivity of a metal
D. Cold work decreases the yield point as well as
the strength and hardness of the metal

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For a completely corrosion resistant stainless steel,

what minimum percentage of chromium in the alloy
is required?

A. 1.1%
B. 8.3%
C. 3.2%
D. 11% .

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All of the following groups of plastics are

thermoplastic except

A. Polyvinylchloride (PVC) and polyvinyl acetate

B. Polyethylene, polypropylene, and polysterene
C. Tetrafluoroethylene (Teflon) and other
fluorocarbons
D. Phenolics, melamine and epoxy .

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The bending moment at a section of a beam is

derived from the

A. Sum of the moments of all external forces on

one side of the section
B. Difference between the moments on one side of
the section and the opposite side
C. Sum of the moments of all external forces on
both sides of the section
D. Sum of the moments of all external forces
between supports
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Which of the following metals has the highest

specific heat capacity at 100 0 C

A. Aluminum .
B. Copper
C. Bismuth
D. Iron

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Polymer comes from Greek words “poly” which

means “many” and “meros” which means
________

A. Metal
B. Material
C. Part
D. Plastic

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The engineering materials known as “plastics” are

more correctly called _______

A. Polyvinyl chloride
B. Polymers
C. Polyethylene
D. Mers

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What parameter is defined as the temperature at

which the toughness of the material drops below
some predetermined value, usually 15 ft-lb?

A. Nil ductility temperature

B. Curie temperature
C. Thermal conductivity
D. Heat distortion temperature

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What is obtained be repeatedly loading a specimen

at given stress levels until it fails?

A. Elastic limit
B. Endurance limit or fatigue strength of materials
C. Creep
D. All of the choices

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What dimensional property of a material refers to

the deviation from edge straightness?

A. Lay
B. Out of flat
C. Camber
D. Waviness

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What dimensional property of a material refers to a

wavelike variation from a perfect surface, generally
much wider in spacing and higher in amplitude than
surface roughness?

A. Lay
B. Waviness
C. Surface finish
D. Out of flat

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Wood is composed of chains of cellulose molecules

bonded together by another natural polymer called
______

A. Plastic
B. Lignin
C. Mer
D. Additive

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What is the generic name of a class of polymer

which is commercially known as “nylon”?

A. Polyacetals
B. Polyamide
C. Cellulose
D. Polyester

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By definition, a rubber is a substance that has at

least _______ elongation in tensile test and is
capable of retuning rapidly and forcibly to its
original dimensions when load is removed.

A. 100%
B. 150%
C. 200%
D. 250%

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What is a method of forming polymer sheets of

films into three dimensional shapes, in which the
sheet is clamped on the edge, heated until it
softens and sags, drawn in contact with the mold by
vacuum, and cooled while still in contact with the
mold?

A. Calendering
B. Blow molding
C. Thermoforming
D. Solid phase forming
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What is a process of forming continuous shapes by

forcing a molten polymer through a metal die?

A. Calendering
B. Thermoforming
C. Lithugraphy
D. Extrusion

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What refers to the tendency for polymers and

molecular materials to form with an ordered,
spatial, three dimensional arrangement of
monomer molecules?

A. Stereospecificity
B. Conductivity
C. Retentivity
D. Spatial configuration

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Which of the following materials has permeability

slightly less than that of free space?

A. Paramagnetic materials
B. Non-magnetic materials
C. Ferromagnetic materials
D. Diamagnetic materials

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What materials has permeabilities slighter greater

than that of free space?

A. Paramagnetic materials
B. Non-magnetic materials
C. Ferromagnetic materials
D. Diamagnetic materials

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Which of the following materials have very high

permeabilities?

A. Paramagnetic materials
B. Non-magnetic materials
C. Ferromagnetic materials
D. Diamagnetic materials

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What is defined by ASTM as a material that contains

as an essential ingredient an organic substance of
large molecular weight, is solid in its finished state,
and at some stage in its manufactured or in its
processing into finished articles, can be shaped by
flow?

A. Metal
B. Metalloid
C. Plastic
D. Ceramic
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Some polymetric materials such as epoxies are

formed by strong primary chemical bonds called
_______.

A. Metallic bond
B. Van der Waals bond
C. Cross linking
D. Covalent bond

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Steels that are used for axles, gears, and similar

parts are requiring medium to high hardness and
high strength are known as?

A. Medium – carbon steels

B. Very high – carbon steels
C. Low – carbon steels
D. High – carbon steels

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In tensile testing, the increase in the gage length

measured after the specimen fractures within the
gage length is called ________

A. Percent elongation
B. Creep
C. Elasticity
D. Elongation

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It is one in which specimen, supported at both ends

as a simple beam, and is broken by the impact
strength of the metal

A. Charpy test
B. Izod test
C. Rockwell test
D. Universal test

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A tolerance where the size of a part is permitted to

be either larger or smaller then the given dimension

A. Bilateral
B. Unilateral
C. Lateral
D. None of these

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The process of separating different sizes of the

same material

A. Screening
B. Sieving
C. Separation
D. Fractioning

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For most wire ropes and chains with 180 0 contact,

the loss factor at low speeds varies between:

A. Varies from 1.03 to 1.06

B. Varies from 1.20 to 1.50
C. Varies from 1.07 to 1.10
D. Varies from 1.60 to 1.80

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Which of the following is used to change the

direction of an applied tensile force?

A. Gears
B. Flywheels
C. Pulleys
D. Ropes

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Any device used to raise or lower an object

A. Hoist
B. Spring
C. Lever
D. Roller

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Two shafts at right angles to each other may be

connected by what arrangement?

A. Half turn
B. Quarter turn
C. 3/4 turn
D. One turn

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Experience suggests that the most economical

designs are obtained for a belt speed of:

A. 6000 to 7500 fpm

B. 3000 to 5000 fpm
C. 3500 to 4700 fpm
D. 5000 to 1000 fpm

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For leather belts, recommended speed is:

A. 6000 to 7000 fpm

B. 5000 to 6000 fpm
C. 7000 to 8000 fpm
D. 4500 to 5600 fpm

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For fabric belts, recommended speed is:

A. 4000 to 5000 fpm

B. 3000 to 4000 fpm
C. 2000 to 3000 fpm
D. 2000 and more fpm

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Type of roller bearing in which the balls are

assembled by the eccentric displacement of the
inner ring

A. Shallow groove ball bearing

B. Filling-slot ball bearing
C. Self-aligning ball bearing
D. Deep-groove ball bearing

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Which of the following is not a type of ball bearing?

A. Shallow groove ball bearing

B. Filling-slot ball bearing
C. Self-aligning ball bearing
D. Deep-groove ball bearing

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The kinematics chain in which one link is considered

fixed for the purpose of analysis but motion is
possible in other links

A. Belting
B. Frame
C. Mechanism
D. Sprocket chain

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The ________ is one of the rigid members / bodies

joined together to form a kinematic chain

A. Coplanar
B. Frame
C. Link
D. Machine

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The resulting cross-sectional area of the tensile test

specimen divided by the specimen original area is
called:

A. Charpy test
B. % elongation
C. Impact test
D. Izod test

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The resultant of a pair of equal forces but opposite

in direction is called:

A. Concurrent
B. Couple
C. Non-concurrent
D. Resultant

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The helical and herringbone gear teeth cut after

heat treatment should have a hardness in the range
of 210/300 BHN. The pinion gear teeth hardness on
the other hand, ideally/normally should be at
________ BHN.

A. 250/320
B. 350/380
C. 400
D. 340/350

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As a rule the center to center distance between

sprocket should not be less than ________ times
the diameter of the bigger sprocket and not less
than 30 times the pitch nor more than about 50
times to pitch.

A. 1.5
B. 2
C. 2.5
D. 3

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The minimum number of teeth on a smaller

sprocket for low speed is:

A. 12
B. 21
C. 17
D. 14

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The minimum number of teeth on a smaller

sprocket for moderate speed is:

A. 17
B. 21
C. 12
D. 14

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The minimum number of teeth on a smaller

sprocket for high speed is:

A. 21
B. 24
C. 12
D. 14

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Which of the following is the type of spring made in

the form of dished washer?

A. Air spring
B. Bellevile spring
C. Volute spring
D. Motor spring

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What is the type of failure due to unstability?

A. Buckling
B. Slenderness ratio
C. Stability
D. Euler’s failure

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What type of formula that is best applied to a very

slender column?

A. Column formula
B. Slenderness formulas
C. Moment formulas
D. Euler formula

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Which of the following is the contact ratio for a

good gear design?

A. 1.5 : 1
B. 1 : 1.3
C. 1:3
D. 1.2 : 2

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What is the reciprocal of the velocity ratio?

A. Train value
B. Ratio factor
C. Modular value
D. None of these

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What is the recommended coefficient of fluctuation

of flywheels for punching, shearing, pressing
machine is:

A. 0.005 – 0.1
B. 0.002 – 0.07
C. 0.03 – 0.05
D. 0.01 – 0.03

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A piece of tool steel is held against an emery wheel

will give off __________.

A. White sparks with stars on the end

B. Yellow sparks
C. Dull sparks
D. Green sparks

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If you use dry a dry grinding wheel for sharpening

tool bits, dip the end of the bit in water frequently
to prevent __________

A. Annealing the cutting edge of the bit

B. Burning your fingers
C. Hardening of the tip
D. The tip from crystalling

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The tool used to check internal pipe threads is

called

A. Ring gage
B. Plug gage
C. Center gage
D. Thread gage

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The tool used to check external pipe threads is

called

A. Ring gage
B. Plug gage
C. Pitch gage
D. Center gage

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The operation of ‘truing’ a grinding wheel is known

as

A. Dressing
B. Centering
C. Rounding
D. Sizing

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A cutting angle on a drill for mild steel should be

A. 25 0
B. 69 0
C. 59 0
D. 79 0

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Which of the following is not a common drill shank?

A. Bit
B. Fluted
C. Straight
D. Taper

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Tapered shanks are used on a large drill press so

that

A. The drill can be centered more easily

B. The drill can be easily forced out of the sleeve
with a drift
C. The shank can be reground when worn
D. The shank will not turn when cutting

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A tool bit for cutting American National Thread

should be ground with a _________

A. 30 0 angle
B. 45 0 angle
C. 60 0 angle
D. 56 0 angle

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Center drilling is the operation of

A. Drilling a center in an odd shaped of metal

B. Drilling and countersinking with one tool
C. Centering with one tool and drilling with one
another
D. Drilling a center in a piece of stock in a drill
press

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When cutting a drill, it will squeal due to ________

A. Drill being ground properly

B. Drill being too hot
C. Insufficient lubrication
D. Any of the above

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If the cutting edges of the drill are cut of different

angles _________

A. The drill will not cut

B. The hole will be larger than the drill
C. The hole will be smaller than the drill
D. None of the above

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If the drill speed is too great, it will

A. Cut faster
B. Loose its temper
C. Cut slower
D. Not cut

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Soda added to water is used for cooling instead of

plain water because

A. It reduces the heat generated

B. It improves the finish
C. It overcomes rusting
D. All of the above

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If the angle of the drill is less than 59 deg

A. The drill will make larger hole

B. The drill will make smaller hole
C. The hole will take longer to drill and more
power is required to drive the drill
D. The drill will not center properly

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The name of shank use to drill is

A. Stanley
B. Starret
C. Miller
D. Morse

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The tool used to cut thread on pipe is called

A. Pipe tool
B. Pipe vise
C. Pipe stock
D. Pipe thread

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The instrument used to reshaped a grinding wheel

that is grounded or cut of rounds is called

A. Wheel cutter
B. Wheel aligner
C. Wheel emery
D. Wheel dresser

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The instrument used to removed old packing glands

and stuffing boxes

A. Packing tools
B. Packing bills
C. Gland box clearance
D. Packing stuff

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Before drilling a hole in a pipe of metal, it should be

A. Center punched
B. Marked with chalk
C. Protracted
D. Scribed

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When measuring a drill for size, measure across the

A. Shank
B. Flute
C. Lip
D. Margin

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The size of drill is stamped on ________

A. Flute
B. Shank
C. Margin
D. Point

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The tool used for cleaning files is called

A. File cleaner
B. File card
C. File oilstone
D. Scraper

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Which of the following is not a common term

relating to the classification of fits?

A. Tunking
B. Snug
C. Bound
D. Medium force fit

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An oversized hole is produced by a drill if

A. Lips of a drill are of unequal length

B. Feed is too high
C. Insufficient coolant is used
D. None of the above

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The studs are used as coolant in general machine

shop consists of

A. Solution of detergent and water

B. An emulsion of oil and water
C. Chemical solution
D. A straight mineral oil

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Electron beam machining process is quite suitable

for material having

A. High melting point and high thermal

conductivity
B. High melting point and low thermal conductivity
C. Low melting point
D. Low thermal conductivity

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Grinding is what type of operation?

A. Metal finishing operation

B. Metal fusing operation
C. Metal powdering operation
D. None of the above

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The usual ratio of forward and return stroke in quick

return mechanism of shaping machine is

A. 2:1
B. 4:3
C. 3:2
D. 5:2

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The type and number of bearing to be used for

spindles of machine depends on

A. Type of spindle
B. Type of cutter
C. Load on bearing
D. None of the above

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A stud bolts is which

A. Have threads on one end

B. Require a nut
C. Inserted in a plane hole
D. None of the above

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In a hydraulic driven shaper, the metal is removed

at:

A. Lower speed
B. Higher speed
C. Average speed
D. None of the above

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In shaper machine, the cutting speed (metric) is

expressed as

A. m/s
B. m/min
C. m/hr
D. Any of the above

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In a shaper, the feed (metric) is usually expressed in:

A. mm / stroke
B. meter / minute
C. mm / revolution
D. none of the above

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The standard ratio of cutting tool in return stroke in

shaper is:

A. 3:1
B. 1:3
C. 3:2
D. 4:2

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If the clearance angle is more than the required on

slotter tool, then support cutting tool will be

A. Great
B. Less
C. Medium
D. None of the above

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A planer which has a cutting tool in or both stroke

in is.

A. Open side planer

B. Double housing planer
C. Universal planer
D. Pit planer

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A correct cutting angle on a drill for ordinary work

is:

A. 45 0
B. 59 0
C. 64 0
D. 70 0

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When using a drill press, the work should be hold

with:

A. Glove hand
B. The hand
C. A vise and a clamp
D. Pliers

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A machining operation whereby the tool

reciprocates and the feed is stationary

A. Reaming
B. Shaping
C. Planning
D. Turning

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A machining operation whereby the tool rotates

and the feed is stationary

A. Shaping
B. Milling
C. Turning
D. Reaming

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A machine used in shaping metal by means of

abrasive wheel or removal of metals with abrasive

A. Shaper
B. Planer
C. Grinder
D. Power saw

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To prevent leakage in dynamic seals, it is

recommended to used

A. Gaskets
B. Seals
C. Packings
D. Felts

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The process of checking or producing checkers on

the surface of the piece by rolling checkered
depressions in the surface

A. Indexing
B. Soldering
C. Knurling
D. Quenching

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Tooth width measured along the chord at the pitch

circle

A. Chord space
B. Chordal thickness
C. Chord clearance
D. Chord length

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It is recommended for high speed application that

the maximum number of teeth in small sprocket
should be

A. 10 to 20
B. 16 to 32
C. 14 to 28
D. 18 to 24

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Cast iron flywheels are commonly designated with a

factor of safety of

A. 8 to 10
B. 10 to 13
C. 5 to 6
D. 18 to 20

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An agency handling assistance to all foundry,

machine shop and metallurgical plant operation

A. DOST
B. BOI
C. MIRDC
D. UNICEF

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A metal characteristic that absorbs extreme

deformation without rupture is called

A. Hardness
B. Ductility
C. Plasticity
D. Toughness

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The size of all the pipes from 1/16 inches to 12

inches is defined by ________ size.

A. Design
B. External diameter
C. Inside diameter
D. tubular

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Cutting lubricants used in drilling, reaming and

lapping of cast iron parts.

A. Soda water
B. Kerosene
C. Soluble oil
D. Dry

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The angle developed between tooth profile and

radial line at its pitch point is referred as:

A. Approach angle
B. Pressure angle
C. Recess angle
D. Base helix

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AISI numbering for silicon steel.

A. 85xx
B. 92xx
C. 93xx
D. 87xx

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Specific weight of steel in Lbs/inches3

A. 0.832
B. 0.328
C. 0.283
D. 0.823

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Ratio of coil to wire diameter, a measure of coil

curvature.

A. Spring rate
B. Spring index
C. Wahl’s factor
D. Spring scale

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When hole is smaller than the shaft, it will take

pressure to pull the parts together, and the
allowance is negative and is termed as:

A. Negative fits
B. Negative allowance
C. Interference of metals
D. Negative allowance

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A kind of thread that is generally used.

A. UNF
B. UNEF
C. UNC
D. 8-Thread series

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A machine tool used principally to machine flat or

plane surfaces with a single point cutting tool.

A. Shaper
B. Planer
C. Milling
D. Lathe

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The ratio of relative viscosities colliding bodies after

impact to their velocity before impact.

A. Coefficient of friction
B. Coefficient of velocity
C. Coefficient of restitution
D. Coefficient of fluctuation

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In machine shop forging operation of lengthening a

piece of stock while reducing the cross sectional
area of work is called:

A. Reducing
B. Upsetting
C. Upgrading
D. Desizing

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It is the radial distance between the top of the

tooth and the bottoms of the mating tooth space.

A. Clearance
B. Tolerance
C. Lead
D. Crest

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An arc of the pitch circle through which a tooth

travels from its contact to a mating tooth at the
pitch point to the point where contact ceases.

A. Arc of action
B. Arc of recess
C. Arc of approach
D. Backlash

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The distance a helical gear would thread along its

axis one revolution of it were free to move axially.

A. Crest
B. Lead
C. Module
D. Clearance

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Ability of a material to absorb energy when

deformed elastically and return to it when unloaded
is:

A. Toughness
B. Creep
C. Resilience
D. Plasticity

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A weld made to hold the parts of a weldment in

proper alignment until final welds are made.

A. Fusion weld
B. Tack weld
C. Electric weld
D. Oxy-acetylene weld

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It is a machine used for testing of very thin steel or

surface layers.

A. Charpy test
B. Izod test
C. Description test
D. Rockwell test

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A machine tool in which an abrasive wheel is used

as a cutting tool to obtain a very smooth finish.

A. Broaching machine
B. Planer
C. Tool grinder
D. Lathe machine

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A machine tool used to produce a variety of

surfaces by using a circular type cutter with multiple
teeth.

A. Lathe machine
B. Milling machine
C. Broaching machine
D. Grinding machine

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A cutting tool used to finish internal and external

surfaces by the use of a cutter called a broach,
which has a series of cutting edges of teeth.

A. Lathe machine
B. Broaching machine
C. Planer
D. Shaper

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A kind of chuck, which should not be used where

accuracy is require called

A. Collet chuck
B. Magnetic chuck
C. Four jaw chuck
D. Universal chuck

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A tool when pressed into a finished hole in a piece

of work provides center on which the place may be
turned otherwise machined called.

A. Mesh
B. Butt
C. Mandrel
D. Wobble

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What load P which causea total deformation of 0.036 inch of

a steel rack which has a cross-section area of 4 sq. inches and
a length of 5 ft.

A. 55,000 lb
B. 72,000 lb
C. 60,000 lb
D. 50,000 lb

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A railroad track is laid at a temperature of 10 degree F with
gaps of 0.01 feet between the ends of the rails. The rails are
33 feet long. If they are prevented from buckling, what stress
will result from a temperature of 110 degree F? Coefficient of
linear expansion = 6.5x per degree F.
A. 10,000 psi
B. 8,530 psi
C. 9,450 psi
D. 10409 psi

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A solid transmission shaft is 4.0 inches in diameter. It is

desired to replace it with a hallow shaft of the same material
and same torsional strength but its weight should only be
half as much as the solid shaft. Find the outside diameter of
the hallow shaft in millimeters.
A. 107.315 mm
B. 112.231 mm
C. 122.940 mm
D. 131.204 mm

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A 80 mm solid shaft is to be replaced with a hallow shaft of

equal torsional strength. Find percentage of weight saved, if
the outside of the hallow shaft is 100 mm.

A. 56.53%
B. 67.31%
C. 48.49%
D. 52.90%

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A centrifugal pump is directly couple to a motor. The pump

rating is 3,600 liters per minute against a total head of 8
meters of water. Pump efficiency is 65% at shaft speed of
550 rpm. Calculate the torsional stress induced on the 40
mm diameter motor shaft.
A. 11,193.45 kPa
B. 12,420.72 kPa
C. 10,010.85 kPa
D. 13,113.83 kPa

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The rapid cooling of steel to a temperature between 400 to

800 deg F in enough time, then austenite is transformed into
a materials called.
A. Bainite
B. Lignite
C. Quinite
D. Ferrite

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Which of the following is the high-leaded brass used for

instrument, lock and watch parts?
A. Red brass
B. Commercial brass
C. Yellow brass
D. Engraver’s brass

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It is a cold-working process in which metal is gathered or

upset.
A. Heading
B. Cold rolling
C. Spinning
D. Stamping

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What is the other term used for die casting?

A. Thermosetting
B. Shell-molding
C. Metal-mold casting
D. Tangential casting

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A cone-disk spring is also known as _____

A. Belleville Spring
B. Heavy duty spring
C. Helical spring
D. Conical spring

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A term used to describe sudden applied force or disturbance.

A. Shock
B. Impact
C. Creep
D. Load

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It refers to the collision of two or more masses with initial

velocities.
A. Shock
B. Impact
C. Creep
D. Load

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A cast iron flywheel is rotated at a speed of 1200 rpm and

having a mean rim radius of 1 foot. If the weight of the rim is
30 lbs. What is the centrifugal force? Use factor C=41.
A. 14,800 lbs
B. 70,000 lbs
C. 14 860 lbs
D. 14,760 lbs

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The maximum-strain theory which apples only in elastic

range of stresses are also known as _______

A. Hooke’s Law
B. Saint Venant’s Theory
C. Stress-strain Theory
D. Cataligno’s Theory

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Find the rim thickness for a cast iron flywheel with a width of
200 mm, a mean diameter of 1.2 in a normal operating speed
of 300 rpm, a coefficient fluctuation of 0.05 and which is
capable of hanging 3000 N-m of kinetic energy. Assume that
the hub and arms represent 10% of the rim weight and the
specific weight of cast iron is 7200 kg/m³

A. 25.28 mm
B. 28.82 mm
C. 28.25 mm
D. 25.25 mm

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An ammonia compressor is driven by a 20kW motor. The
compressor and the motor RPM are 380 and 1750,
respectively. The small sheave has a pitch diameter of 152.4
mm. If the bolt to be used is standard C-120 (L=122.9in.).
Determine the center distance between sheaves

A. 709 mm
B. 865 mm
C. 806 mm
D. 686 mm

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A flywheel has a mean diameter of 4 ft and is required to
handle 2200 ft-lb of kinetic energy. The flywheel has a width
of 8in. Normal operating speed is 300 rpm and the
coefficient of fluctuation is to be 0.05. Find the weight of the
rim assuming that the arms and hub are equivalent is 10% of
the specific weight.

A. 412 lb
B. 334 lb
C. 452.4 lb
D. 533 lb

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Find the horsepower required to drive a power screw lifting a
load of 4000 lbs. A 2 and ½ inches double square thread with
two threads/in is to be used. The friction radius of the collar
is 2 inches and the coefficients of friction are 0.1 for the
threads and 0.15 for the collar. The velocity of the nut is 10
ft/min.

A. 5.382 HP
B. 4.395 HP
C. 3.683 HP
D. 6.472 HP

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A single square thread power screw is to raise a load of 70
kN. The screw has a major diameter of 36 mm and a pitch of
6 mm. The coefficient of thread friction and collar friction are
0.13 and 0.10 respectively. If the collar mean diameter is 90
mm and the screw turns at 60rpm, find the combined
efficiency of screw and collar.

A. 13.438%
B. 15.530%
C. 14.526%
D. 12.526%

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Determine the diameter of the stud bolt that are required to

fasten down the cylinder head of a 203 mm x 304 mm gas
engine. There are ten bolts on the block. The explosion
pressure is 31 kg/sq.cm and studs are made of ordinary bolts
material SAE 1020. How deep should the bolt be drilled?

A. 38.1 mm
B. 40.2 mm
C. 37.3 mm
D. 35.5 mm

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A safety valve spring having 9 and ½ coils has the ends

squared and ground. The outside diameter of the coil is 115
mm and the wire is 13 mm. It has a free length of 203 mm.
Determine the length of the wire to which this spring must
be initially compressed to hold a boiler pressure of 1.38 MPa
on the seat of 32 mm diameter. Modulus of rigidity is taken
as G=80GN/m².

A. 172 mm
B. 179 mm
C. 192 mm
D. 158 mm

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A solid transmission shaft is 4.0 inches in diameter. It is

desired to replace it with a hallow shaft of the same material
and same torsional strength but its weight should only be
half as much as the solid shaft. Find the outside diameter of
the hallow shaft in millimeters.
A. 107.315 mm
B. 112.231 mm
C. 122.940 mm
D. 131.204 mm

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A single threaded trapezoidal metric thread has a pitch of 4

mm, and a mean diameter of 18 mm. It is used as a
translation screw in conjunction with a collar having an
outside diameter of 37 mm and an inside diameter of 27
mm. Find the required torque in N-m to raise a load of 400 kg
if the coefficient of friction is 0.3 for both thread and collar.
A. 34.6 N-m
B. 32.6 N-m
C. 39.1 N-m
D. 38.5 N-m

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A 100 mm diameter solid shaft is to be replaced with a

hollow shaft equally strong (torsion) and made of the same
material. The outside diameter of the hollow shaft is to 27
mm. What should be the inside diameter? The allowable
shearing stress is 41.4 MPa?
A. 109.60 mm
B. 107.42 mm
C. 105.82 mm
D. 291.53 mm

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Which of the following is the most common alloying

elements used in cast iron?

A. Nickel
B. Chromium
C. molybdenum
D. All of these

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A line shaft is to transmit 200 hp at 900 rpm. If the line shaft

is connected with a speed of 1600 rpm find the horsepower
transmitted.
A. 493 hp
B. 465 hp
C. 365 hp
D. 200 hp

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A steel shaft is subjected to a constant torque of 2500 N-m.

the ultimate strength and yield strength of the shafting
material are 668 MPa and 400 MPa respectively. Assume a
factor of safety on the yield point and endurance strength in
shear, determine the diameter of the shaft.
A. 1.980 in
B. 1.915 in
C. 2.321 in
D. 2.417 in

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