PREFORMULATION
Dr. Kabali Moses MPS
Bpharm MPharm Pharmaceutics
Introduction
• Preformulation is a stage of drug development during
which studies are done to characterize and establish
the physicochemical properties of the new drug entity.
• Preformulation studies ensure development of a safe,
efficacious and stable formulation.
• Prior to the development of any dosage form of new
drug, it is essential that certain fundamental physical &
chemical properties of drug powder are determined
and this determines approaches to formulation of the
drugs.
Rationale for Preformulation
• To establish the necessary physicochemical properties of
new drug substance.
• To establish compatibility of NDE with common excipients.
• To determine its kinetics and stability.
• To provide insights on formulation approaches,
processing, storage
Physicochemical properties
assessed:
• Stability
• Solubility
• Particle size analysis
• Crystallinity
• Melting point.
• Rheology( powder flow properties)
• Partition coefficient.
• Assay development: a method for qualitative and
quantitative analysis
Properties cont…
• Permeability
• Dissolution rate.
• pKa,
• Organoleptic properties.
• Polymorphism.
• Hygroscopicity.
1. Solubility
• The solubility of a candidate drug molecule is the amount of
the drug (solute) that dissolves in a given solution (solvent) to
produce a saturated solution at constant temperature and
pressure.
• Solubility changes with temperature and pressure.
• Most drugs in discovery have a poor solubility which gives a
big problem resulting from poor dissolution, poor absorption
hence limited bioavailablity.
• A drug is considered highly soluble when the highest dose
strength is soluble in 250 mL or less of aqueous media over
the pH range of 1 to 7.5.
Description Parts of solvent required
for one part of solute
Very soluble <1
Freely soluble 1 - 10
Soluble 10 - 30
Sparingly soluble 30 - 100
Slightly soluble 100 - 1000
Very slightly soluble 1000 - 10,000
Insoluble > 10,000
Solubility studies
Solubility should ideally be measured at two
temperatures: 4°C and 37°C.
• 4°C to ensure Physical stability.
• 37°C to support Biopharmaceutical evaluation.
Analytic methods useful for solubility measurement
include HPLC, UV spectroscopy, Fluorescence
spectroscopy and Gas chromatography.
Reverse phase HPLC offer accurate and efficient
mean of collecting solubility data of drug.
• The most frequent causes of low oral bioavailability are
attributed to poor solubility and low permeability
(check biopharmaceutics classification)
• The solubility of acidic or basic drug will show
difference in solubility with changes in pH.
Biopharmaceutical classification
Techniques of enhancing solubility.
• Addition of co-solvent.-Involves adding another
solvent to improve the solubility of a material which
was poorly soluble to the first solvent. The two solvents
must be miscible. Eg.Phenobarbitone is insoluble in
water. A clear solution is obtained by dissolving in
mixture of Alcohol, Glycerin, Propylene glycol.
• Hydotrophy. A hydrotrope is a compound that
solubilizes hydrophobic compounds in aqueous
solutions by means other than micellar solubilization.
sodium benzoate, sodium citrate, urea, niacinamide.
Cont…
• Reduction of particle size.
• Temperature change. Increasing temperature?
• pH change method:- For weak acidic drug:- increase
pH, For weak base drug:- decrease pH
• Complexation. eg by using cyclodextrins.
• Solubilization. Solubility of an otherwise sparingly
soluble substance is increased by the presence of
surfactant micelles .
2. Crystallinity
• Crystal habit & internal structure (molecular
arrangement) of drug can affect bulk physicochemical
properties. Crystal habit is description of outer appearance of
crystal.
• Depending of internal structure, drugs are classified as
crystalline and amorphous drugs. Amorphous forms
have random arrangement. Crystalline forms have
repetitious arrangement of molecules.
• Amorphous forms have a high solubility and high
dissolution hence but a low stability compared to
Cont…
Crystalline drugs have a higher stability but low
solubility.
Techniques employed in studying crystallinity include:
Microscopy, Hot stage microscopy,Thermal
analysis, X-ray diffraction
3. Hygroscopicity
• The degree of Hygroscopicity is classified into four
• ✓ Slightly hygroscopic: increase in weight is ≥ 0.2%
classes:
• ✓ Hygroscopic : increase in weight is ≥ 0.2 % w/w
w/w and < 2% w/w
• ✓ Very hygroscopic : increase in weight is ≥ 15%
and < 15 % w/w
• ✓ Deliquescent : sufficient water is adsorbed to form
w/w
a solution.
• Analytical methods that can be used include:
4. Particle size
Particle size influences: Dissolution rate, Suspendability
Uniform distribution, Penetrability, Lack of grittiness.
Particle size can be evaluated by:
• Sieving (5μ-150μ)
• Microscopy(0.2μ-100μ)
• Sedimentation rate method(1μ-200μ)
• Light energy diffraction(0.5μ-500μ)
• Laser holography(1.4μ-100μ)
5. Powder flow properties
• Fine particle posses poor flow by filling void spaces
between larger particles causing packing &
densification of particles.
• Powder flow can be improved By using glidant e.g. Talc
• Powder flow properties can be measured using carr
index, angle of repose
CARR’S INDEX(%) =(TAPPED DENSITY – POURED DENSITY) X 100
TAPPED DENSITY
Determination Of Powder Flow Properties
Carr’s Index Index
Ratio properties
<10 Excellent
11-15 Good
16-20 Fair
21-25 Passable
26-31 Poor
32-37 Very poor
Determination Of Powder Flow Properties
By determining Angle Of Angle Of Type Of
Repose. Repose Flow
A greater angle of repose ( In
indicate poor flow. degree)
It should be less than 30°. & <25 Excellent
can be determined by
following equation. 25-30 Good
tan θ = h/r.
where, θ = angle of repose. 30-40 Passable
h=height of pile.
>40 Very poor
6. Polymorphism
• It is the ability of the compound to crystallize as more
than one distinct crystalline species with different
internal lattice.
Polymorphs are of 2 types:
• Enatiotropic
• Monotropic
Polymorophs may differ in hardness, solubility, melting
point, density, compressibility.
Polymorphism can be determined by thermoanalysis, x-
ray diffraction.
7. Stability
• Drug stability is the ability of the pharmaceutical
dosage form to maintain the physical, chemical,
therapeutic and microbial properties during its storage.
• Stability studies can be long term stability studies (real
time studies) or accelerated studies.
• In real time studies: drugs are kept under normal
storage conditions of temperature, moisture, and
pressure and tests carried to determine the time taken
for the product to lose its potency
Cont…
• Accelerated studies involve subjecting the drug to high stress
conditions of temperature and pressure and tests taken to
determine time taken for the drug to lose its potency.
• Data obtained from conditions of high stress can be used to
estimate the shelf time of product at normal storage
conditions using Arrhenius equation.
• Shelf life of a drug can also be obtained using rate reaction
kinetic
• Refers to the time taken for a drug to reduce to 90% of its
original concentration
Order Integrated rate equation Half-life equation
1 kt
log c log co
2.3
2 1 1
kt
c co
3
① A solution of a drug contained 500 units/mL
when prepared. It was analyzed after 40 days
and was found to contain 300 units/mL.
Assuming the decomposition is first order, at
what time will the drug have decomposed to one-
half of its original concentration?
② The initial concentration of a drug decomposing
according to first-order kinetics is 94 units/mL.
The specific decomposition rate, k, obtained from
an Arrhenius plot is 2.09 × 10-5 hr- 1 at room
temperature, 25°C. Previous experimentation has
shown that when the concentration of the drug
falls below 45 units/mL it is not sufficiently
potent for use and should be removed from the
market. What expiration date should be assigned
to this product?
③ The initial concentration of active principle
in an aqueous preparation was 5.0 x10-3 g
cm-3. After 20 months the concentration was
shown by analysis to be 4.2 x10-3 g cm-3. The
drug is known to be ineffective after it has
decomposed to 70% of its original
concentration. Assuming that decomposition
follows first- order kinetics, calculate the
expiry date of the drug preparation.
Storage conditions
Lengths of studies chosen sh’d be sufficient to cover storage,
shipment, & subsequent use.
a) Drug substances - General
case Study Storage condition Minimum time
period
Long term 25°C ± 2°C / 60% ± 5% r.h. or
30°C ± 2°C / 65% ± 5% r.h. 12
months
Intermediate 30°C ± 2°C / 65% ± 5% r.h. 6 months
Accelerated 40°C ± 2°C / 75% ± 5% r.h. 6
months
b) Drug substances - intended for storage in a
Refrigerator
Study Storage condition Minimum time
period
Long term 5°C ± 3°C 12
months
Accelerated 25°C ± 2°C / 60% ± 5% r.h. 6
months
c) Drug substances - intended for storage in Freezer
Study Storage condition Minimum time
period
Long term -20°C ± 5°C 12
months
• Storage conditions
• Cold place: store at temp btn 2℃ & 8℃
• Cool place: store at temp btn 8℃ & 25℃
• Room temp: prevailing temp in the working area
• Warm: store at temp btn 30℃ & 40℃
• Excessive heat: store at temp >40℃
• Controlled RT: store at temp btn 20℃ & 25℃
• Freezer: store at temp btn -10℃ & -20℃
8. Organoleptics
Color Odour Taste
off-white pungent acidic
cream-yellow sulfurous bitter
shiny fruity sweet
aromatic tasteless
odourless tasteless
Taste and odour
• If taste is considered as unpalatable, consideration is to
be given to the use of a less soluble chemical form of
the drug.
• The odour and taste may be suppressed by using
appropriate flavors and excipients or by coating the
final product.
9. Purity
• Designed to estimate the levels of all known &
significant impurities & contaminates in the drug
substance under evaluation.
• Occasionally, an impurity can affect stability. e.g. Metal
contamination
The techniques used for characterizing the purity
of drug include:
• Thin layer chromatography.
• HPLC, paper chromatography & gas chromatography
are also useful.
10. pKa ionization constant
• Most drug candidates are either weak acids or bases,
therefore, one of the most pertinent determinations
carried out prior to development is the pKa or
ionization constant.
• It is useful to know the extent to which the molecule is
ionized at a certain pH, since properties such as
solubility, stability, drug absorption and activity are
affected by this parameter.
Cont…
• Henderson–Hasselbach equation relates pKa to the pH
of the solution and the relative concentrations of the
dissociated and undissociated parts of a weak acid:
11. The Partition and Distribution
Coefficients
• The lipophilicity of an organic compound is usually
described in terms of a partition coefficient (log P),
which can be defined as the ratio of the concentration
of the unionized compound,at equilibrium, between
organic and aqueous phases:
• log P = 0 means that the compound is equally soluble
in water and in the partitioning solvent.
• If the compound has a log P = 5, then the compound is
100,000 times more soluble in the partitioning solvent.
• log P = –2 means that the compound is 100 times more
soluble in water, i.e., it is quite hydrophilic.
End
Any questions??