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PGC-1704 Manpreet

The document outlines the design and fabrication process of a can crusher, detailing its objectives, market survey, key features, and material selection. The can crusher is designed to efficiently crush aluminum cans with minimal force, featuring a high leverage design and portability. It includes various components such as a base frame, piston, and gear system, and utilizes materials like cast iron and steel for durability.

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harsh kumar
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0% found this document useful (0 votes)
21 views21 pages

PGC-1704 Manpreet

The document outlines the design and fabrication process of a can crusher, detailing its objectives, market survey, key features, and material selection. The can crusher is designed to efficiently crush aluminum cans with minimal force, featuring a high leverage design and portability. It includes various components such as a base frame, piston, and gear system, and utilizes materials like cast iron and steel for durability.

Uploaded by

harsh kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 21

DESIGN AND FABRICATION OF CAN CRUSHER

MADE BY : MANPREET KUMAR


ROLL NUMBER: PGC-1704
SUBMITTED TO – MR. HARICHAND SIR
INSTITUTE- ISTC(CSIR-CSIO), CHANDIGARH

1
CONTENTS
INTRODUCTION
OBJECTIVE
MARKET SURVEY
KEY FEATURES OF DESIGN
MARERIAL SELECTION
SOLID MODEL OF CAN CRUSHER
FABRICATION OF CAN CRUSHER

2
INTRODUTION

 The main purpose of this project is to understand the


fundamental, knowledge of design and mechanism by
using gear system and a simple mechanism.
 This project contains of designing and fabrication of can
crusher machine.
 This design required little forces to crush the aluminum
cans.

3
WHAT IS CAN CRUSHER

• A can crusher is a device used for crushing


aluminum soda, soft drinks and beer cans for
easier storage in recycling bins.

4
OBJECTIVES

• To design and fabricate the can crusher that


required low force
• to crush the cans.
• To design and fabricate the can crusher that can
crush a can at
• a time a.
• To design and fabricate the can crusher that has
storage to
• locate the can after crush.
5
MARKET SURVEY
• During the market survey, I found that there
are various types of can crushers available in
the market such as hand operated can
crusher, foot operated can crusher,
pneumatic, hydraulic and electric can crusher.
But out of these can crushers hand operated
and foot operated can crusher are mostly
used due to there less cost and less effort for
operating.
6
KEY FEATURES OF DESIGN
Design plays an important role for the producing a good product. Design
gives the all information about the product.

• The can crusher takes less effort of the worker.


• High leverage design makes easy recycling.
• It is effective in colour.
• Cushion grip handle are used for soft gripping.
• It reduces the can size up to 85-90%.
• It is simple and safe to operate.
• The weight of the can crusher is less as possible.
• It is portable and easy to handle.
• It crushes cans in a less time or less effort.
• It crushes all sizes cans.
7
MATERIAL

Choosing of material is big challenge for good product. A


material decides the market value of product as well as
durability of product, cast iron or steel is used in can crusher
because of easy to available in market and low cost.

8
Cast iron
. The carbon content in cast iron is 3% to 4.5% by weight. Silicon
and small amounts of Manganese, Sulfur, and Phosphorus are
also present in it.
Properties of Cast iron are
High Compressive Strength.
Low Melting Point.
Resistance to Deformation.
Resistance to Oxidation.

9
Steel
• Steel is an alloy of iron and carbon and other
elements.
• Properties of steel
• Yield strength(S275).
• High tensile strength.
• Weldability.
• Durability.
• Low cost.

10
SOLID MODEL OF CAN CRUSHER

11
PARTS OF CAN CRUSHER
• Base frame.
• Cylinder or sleeve.
• Piston.
• Driving shaft.
• Chain wheel gear.
• Bush.
• Handle.
• Gear box cover.
• Crank shaft with connecting rod.

12
BASE FRAME

BASE FRAME
13
CYLINDER SLEEVE,PISTON

CYLINDER SLEEVE PISTON

14
CHAIN WHEEL GEAR, DRIVING SHAFT

CHAIN WHEEL GEAR DRIVING SHAFT

15
BUSH,ASSEMBLY OF CRANK SHAT OR
CONNECTING ROD

BUSH CRANK SHAFT WITH CONNECTING ROD HANDLE

16
GAER BOX COVER , HOPPER

GEAR BOX COVER HOPPER

17
FABRICATION OF CAN CRUSHER
• Raw material used in Can Crusher:
• 4 pieces of Angle arm two of 30 inch. and two of 10 inch For the base, made up of cast
iron
• Cylinder or sleeve made up of steel
• Piston made up of steel
• Connecting rod made up of cast iron
• Crank shaft up of cast iron
• Two shafts made up of cast iron having 1.5 inch Diameter.
• Handle with rotor of steel
• Chain wheel Pinion(driving) gear having 14 teeth made up of cast iron.
• Chain wheel Driven (bull) gear having 42 teeth made up of cast iron.
• Four bushes made up of brass or bronze.
• Nut bolts.
• Hood or cover made up of sheet metal.
• Hinge.
• Round iron bars for hopper.
• Angle arm for gear box and legs of base.
18
VARIOUS PHOTOGRAPHS DURING THE
FABRICATION

19
OPERATION DONE BY CAN CRUSHER

20
Thank you

21

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