RF 3.1 Safety at Work Site, Hand Signals Etc
RF 3.1 Safety at Work Site, Hand Signals Etc
• Indication:
Proceed
• How given by
day:
• By holding a
green flag or by
holding one arm
steadily as
illustrated below:
Proceed hand signal
440 mm
440 mm
Banner
flags
• A banner flag is a temporary fixed danger signal,
consisting of a red cloth supported at each end on a
post and stretched across the line to which it refers.
• Banner flags shall not be less than 150 cm long and 45
cm wide.
• They shall be stretched across the track on poles not
less than 1.5 m high at an adequate distance from the
spot, which they are intended to protect.
≮ 1.50 m
≮ 0.45 m
1.50 m
3. Banner flag
Banner flags
ल
य रे
रती
भा
Knowledge and possession of hand signals
• G&SR Para no. 3.58
Every railway servant connected with the movement of trains,
shunting operations, maintenance of installations and works of
any nature affecting safety of trains shall have—
(i) a correct knowledge of hand signals; &
(ii) the requisite hand signals with him while on duty and
keep them in good working order and ready for immediate
use.
Every railway servant shall see that the staff under him
concerned with use of hand signals are adequately supplied with
all necessary equipment for hand signaling and have a correct
knowledge of their use.
Detonating Signals
• Use of Detonators–
• The staff in possession of detonators shall not make any improper
use of them.
• All Engineers are responsible to ensure that the staff working
under them know how and when to use detonators.
• A detonator when required to be used shall be placed on the rail
with the label or brand facing upwards and shall be fixed to the rail
by bending the clasps around the head of the rail.
Testing of Detonators
• IRPWM Para no. 816(4) & SR Para no.3.64.5
• Once a year, one detonator shall be taken by the SSE/P.Way (In-charge)
from his own stock and from Gang Mate, Keyman, Gateman, Patrolman
and Watchman for testing, one also from each of the lots in the personal
custody of DEN, Bridge Engineer, ADEN, SSE (Works), JE/SSE/P.Way where
the headquarters of these officials falls within the SSE/P.Way's jurisdiction.
• Detonators shall be tested under an empty wagon propelled by engine at
8 to 11 KMPH.
• The SSE/P.Way (In-charge) shall submit by the end of the year (31st
December) a certificate in duplicate to the Assistant Divisional Engineer to
the effect.
• The ADEN shall countersign and forward one copy of the certificate to the
DEN with remarks, if any.
Life of
Detonators
• The normal life of detonators is 5 years.
• The life of the detonators can be extended to 8 years.
• Subject to the condition that 2 detonators from each lot of over 5
year old ones are tested for their effectiveness as discussed above
and the results being found satisfactory.
• In case the results are not satisfactory, they should be destroyed.
• In any case, no detonator should be kept in use after 8 years.
Disposal of Time-barred
Detonators
• No detonator that bears any sign of rust and is time- barred shall be
held in stock. Such detonators shall be destroyed by one of the
following methods
• (i) By soaking them in light mineral oil for 48 hours and then throwing
them one by one into fire with due precautions.
• (ii) By burning them in incinerator.
Disposal of Time-barred
Detonators …
• (iii) By detonating them under wagon during shunting operations.
• (iv) By throwing them in deep sea.
• The destruction of time-barred detonators should be done in the
presence of a JE/SSE (P.Way).
• Disposal of detonators do not cause any injury to life and property.
• They should not be buried or thrown in places from where they could
be recovered.
Safety
Range
3 Detonators-10 3 Detonators-10
m apart Single <30m/ <30m/ m apart
Detonator Prominent Prominent
Location Location
Place
Emergency
45 m 600 m (B.G) 600 m (B.G) Single 45 m
Detonator
Single Line
G & SR Para
6.03(1)(i)(h)
• (h) Should any train be seen approaching, the person going to protect
the train shall immediately place one detonator on the line, as far
away from the disabled train/track as possible and will continue to
show his hand danger signal to stop any approaching train.
• If the person has already placed one detonator on 600 or 400 m in BG
or MG/NG respectively and he is not in a position to reach at a
distance of 1200 m or 800 m in BG or MG/NG respectively, he will
again place one detonator as far away from the train which has met
the accident.
Who can pass the first train over
the Rail/Weld Fracture Location
After Emergency Repairs:-
S.R.6.01.3.1. If a Mate/Keyman /Patrolman detects rail/weld fracture of less
than 30 mm gap, he shall show Stop hand signal and inform the Loco Pilot of
the first train to pass the fractured spot at 10 KMPH and subsequent trains at
15 KMPH.
S.R.6.01.3.4. In cases where the gap at the fractured location is more than
30mm or where multiple fractures have taken place resulting in a piece of
rail or the head getting dislodged, the mate / patrolman / Keyman cannot
pass the train. He should take immediate action to protect the line and only
a PWM / PWI can pass the traffic, after attending to the fracture
appropriately or taking necessary safety precautions.
Who can pass the first train
over the Rail/Weld Fracture
Location
After Emergency Repairs:- As per ACS-21 of IRPWM
• As Per Annexure-3/8 of IRPWM
• Item No.3(b): At fracture after emergency repairs are completed with
approved High Performance Rail Clamps (HPRC) and there is 24hrs
watch
• (i) First Train--- STOP DEAD and 10KMPH
• (ii) Subsequent Trains---- 50KMPH
Who can pass the first train over
the Track Buckling Location
Protection:- as per IRPWM Annexure-3/10 Item no.9(A)
Protection of track & secure safety of trains in case of buckling - Patrolman
After Emergency Repairs:- as per IRPWM Annexure-3/10
Item no.9(B)
Emergency repairs ---- JE/P.Way
Fog
signals
• Visibility Test Object (VTO)
• Visibility Test Object (VTO) is prescribed to check the adequacy of
visibility of signals and to guide the SM for arranging to place
detonators to warn the Loco Pilot of an approaching train about the
location of First stop signal(FSS).
• A particular signal arm by day or the light of a signal by day or night or
the back light of a signal shall be prescribed to serve as VTO wherever
necessary.
Fog
signals …
• When such a VTO cannot be seen by the SM, it shall be taken that fog
has set in and SM shall arrange to place detonators in rear of FSS and
the rules under S.R.3.61.6 shall be followed.
• Fog signal posts are erected at 270 m. in rear of FSS in either direction
to indicate the location for placing detonators by Fog Signalman.
• Fog signal post may be a steel trough sleeper fixed vertically in the
ground which shall be painted alternatively with black and yellow self
luminous paint or provided with black and yellow self luminous strips.
Fog
signals …
• Where not necessary to place detonators:
• (i) Where a reliable Fog Safety Device has been provided on
locomotives and notified to stations by the divisional authorities.
• (ii) Where double Distant signals are provided.
• (iii) At Gate signal.
• (iv) At departure stop signal.
• (v) At the site of temporary speed restriction.
Fog
signals …
• Where necessary to place detonators:
• (i) At class ‘A’ station in rear of Home signal, one detonator at 270 m
and another at 280 m.
• (ii) At class ‘B’ station with Lower Quadrant Signals, in rear of Outer
signal, one detonator at 270 m and another at 280 m.
• (iii) At class ‘B’ class with MACLS and single Distant signal, in rear of
Home signal, one detonator at 270 m and another at 280 m.
G&SR 15.06.WORKS INVOLVING DANGER TO TRAFFIC
A Gang shall not carry out any work which will involve danger to
trains without the permission of inspector.
The railway servant, and the person who gives the permission
shall be present to supervise the work.
In case of emergency when safety warrants the gang mate may
commence the work at once before the arrival of supervisor, and
shall himself ensure that a red hand signal flag is exhibited at 30
mts from place of obstruction and a red banner flag shall be
exhibited at a distance of 600 mts from place of obstruction and
stop hand signal shall be shown at 30 mts from banner flag and
place three detonators at 10 mts apart at a distance of 1200 mts
from place of obstruction stop hand signal shall be shown at a
distance of 45 mts from the detonators.
• G&SR 15.07 - Work in thick, foggy or
tempestuous weather impairing visibility.
• In thick, foggy or tempestuous weather impairing
visibility, no rail shall be displaced and no other work
which is likely to cause obstruction to the passage of
trains shall be performed, except in case of emergency.
• G & SR 15.08 No person employed on the way or works
shall change or turn a rail, disconnect points or signals, or
commence any other operation which would obstruct
the line until Stop signals have been exhibited and where
prescribed detonators used; and
• If within station limits, he has to also obtain the written
permission of the Station Master and all necessary
signals have been placed at on.
• No work involving removal of any rail from the track shall
be undertaken without traffic block except in emergency
after exhibiting stop signals, banner flag and placement
of detonators. .
• In emergent cases the engineering official not below
the rank of JE/P.Way undertaking such operations
shall first bring the train to stop and advise the loco
pilot of train the need to stop the train through a
written memo.
• The same message shall be sent to SM and the need
to block the track in written and obtain
confirmation.
• The work may be commenced only after train is
stopped and the loco pilot has been advised.
Engineering
indicators
• Permanent Engineering Indicator:- Indicators are used For
Permanent Speed Restriction Locations.
• This board indicates that the line ahead is under repairs necessitating
speed restriction with the Loco Pilot to be prepared for either a Speed
Indicator or Stop Indicator ahead.
• This shall consist of a horizontal board 1.4 m, wide by 0.4 m deep fish
tailed at one end .
Termination
Indicator for
passenger
trains(T/P)
Termination
Indicator for
passenger
One termination indicator bearing the
letters T/P should be located at a
trains(T/P)
distance equal to the length of the
longest passenger train operating on
the section from the place of work,
which will help the passenger trains to
pick up speed after reaching T/P
indicator, without losing time.
RETRO REFLECTIVE YELLOW
SHEET IN FACING DIRECTION
Termination
Indicator for
goods
trains(T/G)
Termination Indicator
for goods trains(T/G)
Another termination indicator bearing
letters T/G should be located at a
distance equal to the length of the
longest goods trains operating on the
section from the place of work, which
will help the goods trains to pick up
speed after reaching T/G indicator,
without losing time.
Temporary Engineering
Fixed Signals
Location and Details
15
For Common Loop Line
Permanent Speed Restriction
Indicators …
• Where a permanent speed restriction is in force on any
intermediate track on triple or multiple lines, the engineering
indicators should be fixed between tracks to within 300 mm
from rail-level to avoid infringement of standard dimensions.
Loop line clearance Board : T/Loop to be provided at stations at a distance of CSR (Clear
Standing Room) length i.e 720 meters after the loop line cross over point. It should be
retro-reflective type with yellow background and letters T/LOOP written in black.
Whistle boards should be provided in rear of all places where the view of
the Drivers is obstructed by cuttings or tunnels or curves and where it is
necessary to give audible warnings of the approach of a train to those
working on the track. The whistle boards are fixed at a distance of 600
metres.
2.50m From Track Centre
C
61 cm in diameter round with 2.50m From Track Centre
White background
Letter C in Black
To be provided at a distance of
1200 mts ahead from RAT
bridge/Vulnerable location
Height of indicator is 2130
mm from RL
300 mm white and black on
the tie angle
Termination indicator for Vulnerable locations and RAT
bridges
T
61 cm in Square with White 2.50m From Track Centre
background
Letter T in Black
To be provided at a distance of
length of longest goods train
ahead from RAT
bridge/Vulnerable location
Height of indicator is 2130
mm from RL
300 mm white and black on
the tie angle
ENGINEERING WORKS
• Work involving danger to train and traffic. Like Track/bridge
work and Work adjacent to running track
• Carrying out work on track/bridge in case of emergency.
• Precautionary work to stop train before commencing any
work to clear obstructed line.
Categories of
Engineering work
( PARA 805 OF IRPWM)
Single Line
Annexure - 8/1 - Para 806(1)
Direction of traffic
WORKS OF SHORT DURATION
WHEN THE TRAIN IS REQUIRED TO STOP AT THE
SITE OF WORK
10-10 m apart
600 m(B.G)
30 m
Place of work
10-10 m apart
45 m 1200 m (B.G)
Place of work
600 m (B.G)
30 m
45 m
1200 m (B.G)
Direction of traffic
Double Line
WORKS OF SHORT DURATION
• When the train can pass over the work spot at restricted
speed in Block section –
• The following protections should be adopted in the above cases–
• (i) Post a flagman exhibiting caution hand signals at a distance of 30 m
from the place of obstruction.
• (ii) Post a flagman exhibiting caution hand signals at a distance of
1200 m for Broad Gauge from the place of obstruction.
WORKS OF SHORT DURATION
• When the train can pass over the work spot at restricted
speed in Block section –
• (iii) Post an intermediate flagman with hand signals at a distance of
600 m for Broad Gauge from the place of obstruction. He will also
place a banner flag across the track.
• The intermediate banner flag must be kept across the line until the
speed of the train has been reduced, after which the banner flag shall
be removed and the train hand signalled forward.
• (iv) The railway servant at the site of work should give proceed hand
signals to indicate to the Driver, that he may resume normal speed
after the train has been hand signalled past the site of work.
Annexure - 8/2 - Para 806(2)
WORKS OF SHORT DURATION
When the train can pass over the work spot at restricted
speed
30 m 30 m
Place
of work
600 m (B.G) 600 m (B.G)
Single Line
Annexure - 8/2 - Para 806(2)
Direction of traffic
WORKS OF SHORT DURATION
When the train can pass over the work spot
at restricted speed
600 m (B.G)
30 m
PLACE OF
WORK
1200 m (B.G)
PLACE OF
WORK
600 m (B.G)
30 m
1200 m (B.G)
Direction of traffic
Double Line
Work of short duration.
• Important points when work in block section…
• On single line, the line must be so protected on both sides of the
work.
• At places where there are curves or falling gradients and at times of
poor visibility the distances of 600M & 1200M may be suitably
increased wherever necessary and intermediate flagman posted to
relay hand signals.
• The banner flag, detonators and hand signals should not provided
on continuous steep rising gradients.
Work of short duration.
• Important points when work in block section…
• If in an emergency, it becomes necessary to carry out such works at
night, the provisions for protection of line as the case may be must
be complied with except that red light must be exhibited in the
direction of approaching trains in place of red hand signalling flags
and banner flags.
• In an Emergency, when it is necessary on considerations of safety, the
JE/SSE/P.Way, or authorised railway servant may commence such
work after protecting the line as per GR 15.08 and 15.09, before
issuing notice to the Station Master.
Work of short duration
• Works to be carried in station limit..
• No work should be commenced on running line at a station
without the written permission of the Station Master and until
the relevant signals have been placed at ‘ON’.
• Before commencing a work on a line which can be isolated from
the other running lines, the JE/SSE/P.Way should ensure that the
line has been isolated and retain the keys of locking device in his
possession.
Work of short duration
• Works to be carried in station limit..
• Before commencing work on a line which cannot be
isolated from other running lines as provided for
above, the JE/SSE/P.Way should provide the
prescribed hand signals, detonators and banner flags
as detailed in Para 806 (1) &(2).
Work of short duration
• Works in Automatic Territory
• In automatic territory, if the distance from the
place of works/obstruction to the automatic
signal controlling entry of a train into the
signalling section is less than 1200 m and the
automatic signal is secured at ‘ON’ the banner
flag and three detonators may be provided at
90 and 180 m respectively.
WORKS OF SHORT DURATION
Works in Automatic Territory
Direction of traffic
Station Controlling
signal
10-10 m apart 90 m
Place of work
45 m <1200 m
180 m
Categories of work..
• CATEGORY ‘3’ long duration
To be located at a distance
equal to the length of the
longest passenger train
operating on the section
concerned
Place of
Work
30 m
1200 m (B.G)
To be located at a distance
equal to the length of the
longest Goods train
operating on the section
concerned
Procedure for Passing Trains at Stop
Dead Restrictions
• The flagman at the stop indicators shall present his restriction book to
the Driver who should stop the train in the rear of the stop indicator.
• The “Restriction Book” should be to the following form:
• Engineering indicator at km…………………
• Speed Restriction………………..
To be located at a distance
equal to the length of the
longest passenger train
operating on the section
concerned
Place of
work
30 m
1200 m
To be located at a distance
equal to the length of the
longest Goods train
operating on the section
concerned
Works of Long Duration ….
• Note–
• When during the course of the work, on consideration of safety it is
not desirable to pass trains over the site of work for the time being,
the track should be further protected by hand signals and banner
flags, by the authorised railway servant.
Multi Speed Restriction (i.e.
existence of two or more than
two speed restrictions in
continuation)–
• When work of deep screening or sleeper renewal is in progress, there
is situation of having two or more than two speed restrictions in
continuation. In such situation, placement of speed boards for
following speed restriction shall be as under:
Multi Speed Restriction (i.e. existence
of two or more than two speed
restrictions in continuation) ….
1200M
Place of work
30 m
30 m
1200M
Speed restricted Speed restricted To be located at a distance
zone of 45 kmph zone of 20 kmph equal to the length of the
longest Goods train operating
on the section concerned
Multi Speed Restriction (i.e. existence
of two or more than two speed
restrictions in continuation) ….
1200M
Works of Long Duration
Place of work
30 m
1200 m
Speed restricted
zone of 20 kmph To be located at a distance equal
to the length of the longest Goods
train operating on the section
concerned
Works at Times of Poor Visibility
–
• In thick foggy or tempestuous weather impairing visibility, no rail shall
be displaced and no other work, which is likely to cause obstruction to
the passage of trains shall be performed except in case of emergency.
• When such work has to be undertaken and the site is protected by
temporary engineering fixed signals, 2 detonators on the line 10 m
apart should be fixed not less than 270 m in rear of the caution
indicator and a caution hand signal exhibited to approaching trains.
Safe Working of
Contractors
• A large number of men and machinery are deployed by the
contractors for track renewals, gauge conversions, doublings,
bridge rebuilding etc.
• It is therefore essential that adequate safety measures are
taken for safety of the trains as well as the work force.
Safe Working of
Contractors
• The following measures should invariably be adopted:
• The contractor shall not start any work without the presence of
railway supervisor or his representative and contractor’s
supervisor at site.
• A competency certificate to the contractor’s supervisor as per
proforma annexed shall be issued by ADEN which will be valid
only for the work for which it has been issued.
COMPETENCY CERTIFICATE
Certified that shri.............................................. P.Way
supervisor of M/s ...................................................... has been
examined regarding P.Way working
on .......................................... work. His knowledge has been
found satisfactory and he is capable of supervising the work
safely.
Ensure-
1. Survey of site by supervisor of contractor & Railway’s
supervisor to assess the precautions to be taken at site.
2. The land strip adjacent to running track where road
vehicle/ machinery is to ply for work shall be demarcated
by line in advance at the appropriate distance.
Special Precautions for the road
vehicle working adjacent to track
6000 mm
150 mm wide line with lime
3500 mm
Elevation of Barricading
B) Provision of Barricading
3500 mm
Barricading
3500 mm
Contractor Railway
Supervisor Supervisor
6000 mm
Contd. …
6. In case work is planned to be done within 3.5 meter of
center line of running track, ensure that work is done under
block protection.
7. Before digging in station area, take proper permission from
concerned department and do the work in presence of
Railway’s representative. If any cable is found, stop the work
D) Plying of vehicles within 3.5 M
from Center of Track
1200 M
Contractor Railway
Supervisor Supervisor