Rosemount

DP Flow Solutions
Answers to your DP flow challenges
 Rosemount DP Flow Solutions
Multiple Suppliers for
Integrated DP
Parts Increases
Procurement Costs
Flowmeters
Potential Leak Small Lines =
Eliminate
Points Increase
Field Assembly
In-line Meterof
ImpulseCost Meter Increases
Maintenance Large Lines
Installation Cost =
Lines Insertion Meter

Conditioning
Difficult to
install, requires Minimize
High Pressure
Orifice
long straight Loss Increases
runs
Pressure
Technology Energy Cost
Loss
Poor Measurement =
Mutlivariable
Process Variability
Mass
Poor Mass Flow
Balance
[FileEmerson
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Event]
Emerson Confidential
Measurement
Slide 2
27-Jun-01, Slide 2
 Rosemount DP Flow Solutions
Multiple Suppliers for
Integrated DP
Parts Increases
Procurement Costs
Flowmeters
Potential Leak Small Lines =
Eliminate
Points Increase
Field Assembly
In-line Meterof
ImpulseCost Meter Increases
Maintenance Large Lines
Installation Cost =
Lines Insertion Meter

Conditioning
Difficult to
install, requires Minimize
High Pressure
Orifice
long straight Loss Increases
runs
Pressure
Technology Energy Cost
Loss
Poor Measurement =
Mutlivariable
Process Variability
Mass
Poor Mass Flow
Balance
[FileEmerson
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Event]
Emerson Confidential
Measurement
Slide 3
27-Jun-01, Slide 3
Rosemount
Conditioning Orifice
Plate Technology
Conditioning Orifice Plate Technology
Overview

Traditional Orifice Plate Conditioning Orifice Plate

• Up to 61 Diameters • 4 Diameters
• Flow Accuracy: ±1.0% • Flow Accuracy: ±0.7%

Each orifice hole is positioned to help

condition flow profile irregularities
Geometry reshapes the flow
profile across the entire pipe

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27-Jun-01, Slide 5
 Conditioning Orifice is Based on
Existing Standards

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Slide 6
27-Jun-01, Slide 6
 Conditioning Orifice Follows ISO 5167
Standards
Performance Follows ISO 5167
with a Bias Shift
0.67

Air w/o Disturbance

0.66 Air w/ Disturbance
Water w/o Disturbance
Water w/ Disturbance
0.65
ISO CT => 2.0 in.
Cd +0.5%
0.64 Cd -0.5%
Cd

0.63

0.62

0.61
Lab calibrate to
0.60
determine bias
0.59
shift (Fc)

0.58
10,000 100,000 1,000,000
Bore Reynolds Number
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Slide 7
27-Jun-01, Slide 7
 Performance is Unaffected by Upstream
Disturbance
0.63000
Nat. Gas straight run
Discharge Coefficient Uncertainty (Cd)

Nat. Gas w/ disturbance

Water straight run
Water w/ disturbance
0.62000
ISO CT => 2.0 in.+Bias
Single Elbow +0.5%
-0.5%

0.61000

Double Elbow
0.60000
-out of plane Swirl

0.59000

0.58000
10000 100000 1000000

Bore Reynolds Number

405C, 2” (50mm) line, Water testing – DSI, Boulder, Natural gas – SWIRI, San Antonio

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Slide 8
27-Jun-01, Slide 8
 Better Accuracy Than A Standard Orifice Plate
Flow Errors with Inadequate Straight Run
Required (2)
Cd Uncertainty Flow Error
Disturbance Upstream (1) with Required with 2D
Straight Pipe Straight Pipe Straight Pipe

90° Elbow
44D 0.58% 7.5%

(2) 90° Elbows in Plane

44D 0.58% 3.0%

(2) 90° Elbows Out of Plane

60D(3) 0.58% 3.5%

Gate Valve
18D 0.58% 6.0%
(1)
Recommended lengths presented in ISO 5167 (0.65 )
(2)
Source:
[File R.W.
Event] Miller, Flow Measurement Engineering Handbook, 2nd Ed.
Name orConfidential
Emerson
ISO 5167:
Emerson
(3)
Slide 9 “This is not a good installation; a flow conditioner should be used wherever possible
Confidential
27-Jun-01, Slide 9
 Reduced Piping Saves Time and Money
Avoid Significant Straight-run Requirements
Standard Conditioning
Plate Reduction
Disturbance Orifice
Upstream (1) Upstr with CP
(Downstream) (Dwnstr)
90° Elbow
44 (7) 2 (2) 86%

(2) 90° Elbows in Plane

32 (7) 2 (2) 90%

(2) 90° Elbows Out of Plane

54 (7) 2 (2) 93%

Control Valve
28 (7) 2 (2) 89%

(1)
Recommended lengths presented in ISO 5167 (0.65 )
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Slide 10
27-Jun-01, Slide 10
 Engineering, Procurement and Cost
Savings
 Save design time
 Lower costs due to less pipe
 Retrofits Existing installations

Retrofit
Lower Installed Cost
100%
Sa
vin
80% gs
of
55%
60%

40% Labor
Design / Engineering
20% Materials
Procurement

0%
Traditional Conditioning
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Orifice
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Slide 11
27-Jun-01, Slide 11
 Conditioning Orifice Available in Two
Offerings
Conditioning Orifice Plate Compact Conditioning
1595 Orifice Plate 405C
Line sizes: 2in. to 12in.
ANSI 600# pressure rating
Integral Temperature Sensor
Alignment Ring

3051SFC Compact
Conditioning
Flowmeter

Reduced
Engineering and
ANSI, DIN, RTJ Specification Time
pressure ratings • One purchase
order
Line sizes: • One delivery date
2in. to 24in. • Single model
(50mm – 600mm) Fully compensated
mass flow with a single 3095MFC
pipe penetration! Compact Orifice
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Slide 12
Flowmeter
27-Jun-01, Slide 12
 Compact Orifice Save Time and Money
Direct-Mount Enhances Installation
Traditional Installation
Eliminates troublesome
Fugitive emissions impulse lines improving
reliability
No leak testing
Eliminates inaccuracies 1” (25 mm) body wafer
mounts between standard
150# (PN16) raised face
flanges

Potential Leak
Points = 35
Must be installed Reduce Leak Points
with troublesome by over 70%
impulse lines

Remote
Display
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Slide 13
27-Jun-01, Slide 13
 Designed For The Most Challenging
Operating Conditions

Application Information Application Information

 Product: 3095MFC Mass Flowmeter  Product: 3095MFC Mass Flowmeter
 Line Size: 2” sch 40  Line Size: 2” pipe section (1½” line)
 Installation: Multiple Elbows, steam  Installation: Multiple Elbows
to heat exchanger
 Fluid Type: Coke Oven Gas
 Fluid Type: Saturated Steam
 Flow Rate: 20 to 500 SCFM
 Flow Rate: 150 to 1500 lb/hr
 Press / Temp: 50 psig / 190 F
 Press / Temp: 175 psig / 375 F

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Slide 14
27-Jun-01, Slide 14
 Rosemount DP Flow Solutions
Multiple Suppliers for
Integrated DP
Parts Increases
Procurement Costs
Flowmeters
Potential Leak Small Lines =
Eliminate
Points Increase
Field Assembly
In-line Meterof
ImpulseCost Meter Increases
Maintenance Large Lines
Installation Cost =
Lines Insertion Meter

Conditioning
Difficult to
install, requires Minimize
High Pressure
Orifice
long straight Loss Increases
runs
Pressure
Technology Energy Cost
Loss
Poor Measurement =
Mutlivariable
Process Variability
Mass
Poor Mass Flow
Balance
[FileEmerson
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Measurement
Slide 15
27-Jun-01, Slide 15
485 Annubar
Low Permanent Pressure Loss
Minimal Installation Requirements
Permanent Pressure Loss
Stagnation Pressure Recovery
Pressure

Static Pressure Differential

Pressure Permanent Pressure
Loss

Orifice
Plate
Substantial blockage

Stagnation
Pressure

Static
Permanent Pressure
Pressure Differential
Loss
Pressure

Averaging
Pitot Tube
Minimal blockage

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Slide 17
27-Jun-01, Slide 17
 485 Features Provide Unmatched
Differentiation with Measurable Benefits
T-Shape Sensor
Patented T-shape
design

Frontal Slot
Flowmeters with Better signal
Rosemount transmitters
Best transmitters
Device
Picture

Multiple mounting options

Versatile
Flexible Platform
Built in thermowell Integrated flowmeters
Mass flow made easy

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Slide 18
27-Jun-01, Slide 18
 Better signal generation with T-shape
and frontal slot

 Better averaging
 Comprehensive fluid
measurement
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27-Jun-01, Slide 19
 Flexible platform and versatile mounting
 Flo-tap allows for online
 Direct mount
installation without
 Integrated meter plant/system shutdown
 Fewer leak points required
 Ease of installation
 Low cost

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Slide 20
27-Jun-01, Slide 20
 Rosemount DP Flow Solutions
Multiple Suppliers for
Integrated DP
Parts Increases
Procurement Costs
Flowmeters
Potential Leak Small Lines =
Eliminate
Points Increase
Field Assembly
In-line Meterof
ImpulseCost Meter Increases
Maintenance Large Lines
Installation Cost =
Lines Insertion Meter

Conditioning
Difficult to
install, requires Minimize
High Pressure
Orifice
long straight Loss Increases
runs
Pressure
Technology Energy Cost
Loss
Poor Measurement =
Mutlivariable
Process Variability
Mass
Poor Mass Flow
Balance
[FileEmerson
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Event]
Emerson Confidential
Measurement
Slide 21
27-Jun-01, Slide 21
Rosemount 3051SMV
For Better DP Flow Performance
 DP Flow Mastery: Terminology
DP Flow Equations: Mass Flow Equation Variation

Qmass = N CD Y1 E d2 DP f
Varies with P & T
5. Density Compensation
Varies with Flow 6. Compressibility Factor
1. CD = Discharge Coefficient
2. Y1 = Gas Expansion Factor

Varies with Temperature

3. E = Velocity of Approach = 1/(1-4)1/2
4. d2 = Diameter of Differential Producer

These factors can be minimized

[File Name or Event]
though compensation
Emerson Confidential
27-Jun-01, Slide 23
 MultiVariable Capabilities are Added
to the Unequalled Rosemount 3051S

S
Engineering Assistant
P-DP SuperModule® 3 steps to Configuration
combines Pressure and
Differential Pressure
Measurement THUM
1

Enhanced Process 3
Temperature Measurement
Intuitive User Interface

Pressure Advanced PlantWeb

Innovations Innovations
Scalable
SuperModule®
The right Solution Platform DP Flow
For Your Application Innovations
Gas and Steam Scalable Mass
and Energy Flow MultiVariable™
DP
P Saturated Steam Ultra for Flow -
T
DP
Liquids and 14:1 Turndown
Saturated Steam
P
DP
T Liquids
Integrated DP
Scalable 3:1
Measurement
DP Flowmeters

[File Performance
Scalable Name or Event] Flow Control Innovation Awards for DP Flow
Slide 24
Emerson Confidential 5 years in a row
27-Jun-01, Slide 24
 Real-Time Full Compensation of Mass and
Energy Flow Eliminates Error
WE CALCULATE:
• Density • Gas Expansion
WE MEASURE: • Viscosity • Discharge Coefficient
• Differential Pressure • Velocity • Velocity of Approach
• Static Pressure • Beta Ratio• Reynolds Number
• Process Temperature • Enthalpy • Compressibility Factor

YOU RECEIVE:
YOU ENTER: • Mass Flow
• Process Fluid • Energy Flow
• Primary Element • Volumetric Flow
• Line Size • Totalized Flow
• Process Temperature
• Differential Pressure
• Static Pressure

Flow calculation update rate – 22X / second!

[File Name or Event]

Slide 25
Emerson Confidential
27-Jun-01, Slide 25
 3051SMV Provides Up to 7 Functions from
a Single Package
1
DP Transmitter
2
GP or AP Transmitter
3
Temperature Transmitter
4
Qmass  NC D EY1d 2 DP   Mass Flow Computer
5
Mass Flowmeters
6
Totalizer
7
Data Management
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Slide 26
Emerson Confidential
27-Jun-01, Slide 26
 Optimize Your Measurement with
Single Model Integrated Flowmeters
Rosemount Flowmeters
– Fully configured
Traditional Installation – Leak tested
Flowmeter Benefits – Ready to install
 Improve accuracy to better

than 1%
 Reduce installed costs

– Easy to install and maintain

– Eliminate installation hardware
– Save time and money

Flow Computer
Local Indicator
 Reduce handling costs
 Reduce piping requirements
[File Name or Event]
Slide 27
Emerson Confidential
27-Jun-01, Slide 27
 HART Data Communication
– THUM and 333 Tri-Loop
 THUM Operation  Tri-Loop Operation
– Sends HART information – Splits digital signal into 4-
wirelessly to the gateway 20mA output
– Gateway integrate directly – Output up to 4 process
into existing automation variables
architecture without the – Configure using Engineering
need for upfront Assistant
engineering, site surveys or
additional software
DCS I/O
Differential Pressure
Static Pressure

Temperature

Flow
Process variables
you can now obtain
Mass flow 4-20mA
· Energy Flow Burst HART
· Totalized Flow
Hart Data · Differential Pressure
· Static Pressure
· Process Temperature
and more…
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Slide 28
Emerson Confidential
27-Jun-01, Slide 28
 Rosemount 3051SMV is Easy to
Configure and Easy to Use
Engineering Assistant Makes Easy to Use
Configuration Easy Graphical Interface
Enter three parameters and we do the rest Improved Information Access

Process Variables
1 • Mass Flow
• Energy Flow
Comprehensive Fluids
database Containing: • Totalized Flow
Over 120 Database • Differential Pressure
Fluids • Static Pressure
AGA 8 and ISO
2
12213 Natural Gas • Process Temperature
Saturated and • Sensor Module Temperature
Superheated Steam
Custom Gas and
Liquid Process Data
Comprehensive • Density, Velocity, Viscosity
3 Primary Element
Database • Beta Ratio, Gas Expansion Factor
Containing: • Discharge Coefficient
Rosemount • Velocity of Approach
Proprietary Elements
Non-Proprietary • Reynolds Number
Primary Elements
[File Name or Event]
Slide 29
Emerson Confidential such as Wedge and
27-Jun-01, Slide 29 Venturi meters
 University Successfully Reduces Utility Costs
with Conditioning Orifice and MultiVariable™
Technology
 CHALLENGE
– A university unable to monitor steam flow usage
due to varying flow rates
– Traditional technology devices are incapable of
accurate measurement across wide flow rate
without added cost of installation
– Unknown energy and utility cost, high operations
and maintenance cost due to inability to monitor
their usage and frequent operator interventions
 SOLUTION
– Rosemount 1595 Conditioning Orifice Plates and
Application Rosemount 3051S MultiVariable Transmitters
Steam flow metering • Short straight run requirements
at 12 university • High turndown
buildings.  RESULTS
– Reduced operations and maintenance costs
– Improved steam management
Brand Logo
– Reduced energy/utility costs

[File Name or Event]

Emerson Confidential
27-Jun-01, Slide 30
 Rosemount DP Flow Solutions
Multiple Suppliers for
Integrated DP
Parts Increases
Procurement Costs
Flowmeters
Potential Leak Small Lines =
Eliminate
Points Increase
Field Assembly
In-line Meterof
ImpulseCost Meter Increases
Maintenance Large Lines
Installation Cost =
Lines Insertion Meter

Conditioning
Difficult to
install, requires Minimize
High Pressure
Orifice
long straight Loss Increases
runs
Pressure
Technology Energy Cost
Loss
Poor Measurement =
Mutlivariable
Process Variability
Mass
Poor Mass Flow
Balance
[FileEmerson
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Measurement
Slide 31
27-Jun-01, Slide 31
Integrated DP
Flowmeters and
Wireless
 Rosemount 3051SF Wireless DP
Flowmeters
 Rosemount
Flowmeters Arrive
– Fully assembled
– Fully configured
– Leak tested
 Ready to install
out-of-the-box

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Slide 33
27-Jun-01, Slide 33
 Rosemount 3051SFA Annubar Flowmeter
Flanged with
 Averaging Pitot Tube Technology Opposite Side
Support Flo-tap

– Very low Permanent Pressure Loss

 Cost effective Solution for Large
Line Sizes
– Available from 2” – 96” line sizes
 Simple Installation
– Drill single hole and weld mounting
hardware (Pak-lok) Pak-lok

 Variety of Mounting Styles

– Including hardware for hot tapping the
process (Flo-tap)

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Slide 34
27-Jun-01, Slide 34
 Rosemount 3051SFC Compact Flowmeter
Conditioning With Integral Temp
 Simplest Installation Orifice and THUM

– Installs between any RF Flanges

 Available with:
– Standard Orifice Plate
– Conditioning Orifice Plate
– Annubar APT (Coming Jan ‘11)
 Conditioning Technology Standard Orifice
Compact
Annubar

Benefits
– Requires 2D up and downstream
from most flow disturbances

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Slide 35
27-Jun-01, Slide 35
 Rosemount 3051SFP Integral Orifice
Flowmeter
 Best accuracy in small line sizes Integral Orifice
– Precision honed pipe Plate

– Self centering plate design, centers the orifice

plate within 1/16”
– Designed to eliminate gasket alignment
issues
– ½”, 1” and 1 ½” line sizes With Integral Temp
and THUM
 Available with a variety of process
connections
 Integral thermowell allows fully
compensated mass flow

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Slide 36
27-Jun-01, Slide 36
 DP Flow Wireless – The Sweet Spot!
Integral 3051SFx Flowmeter
Family
Externally
Wireless • 3051SMV
Multivariable Powered
• Wireless
• Ultra for Flow
• Advanced
Diagnostics
• Remote Display
• 10-yr Stability
Up to 0.8% Accuracy at 14:1
TD

3051CFx Flowmeter
Family

• 5-yr Stability
• Full Primary Element

Offering • Available with all flow units

included in the transmitter
• Only integral wireless Up to 1.6% Accuracy at 8:1 Mass, volumetric and energy
solution on the market TD Flow Units
• Ultra for Flow • Scalable compensation
• 12-year warranty 2051CFx Flowmeter • Includes integrated
• 10-year power module Family
temperature measurement
life • 2-yr Stability Allows fully compensated
3051/2051 Wireless – • Targeted Offering
•Line Sizes up to 12”
mass flow with a single pipe
Q1FY12 penetration
• Flow totalizer
[FileEmerson
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Emerson Confidential
Slide 37
27-Jun-01, Slide 37 TD
 Steam Distribution: Emerson Smart Wireless
Improves Energy Costs at a Specialty Chemical Supplier
 CHALLENGE
– Needed to keep their process units accountable for
the steam usage within the plant
– Needed six flow measurements on steam distribution
lines that we located throughout their facility
 SOLUTION
– 4 Rosemount 3051SFC Compact Orifice Wireless
Flowmeters for steam monitoring points
– 2 Rosemount 3051SFA Annubar Wireless
Flowmeters with Flo-tap mounting to be installed
without a process shutdown
– 1 Rosemount 1420 Gateway
 RESULTS
– Reliable wireless technology enabled them to
account for the steam usage in the plant, saving
$40k in wiring costs
– All units were top mounted to avoid the heat tracing
costs, saving $15k in freeze protection costs
– Eliminated the frequency replacement of unreliable
flowmeters in hazardous and hard to reach areas

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Slide 38
27-Jun-01, Slide 38
 Flowmeters ‘Top Mounted’ for increased
Rangeability and Elimination of Heat Tracing
 Successfully in
operations since
June 2008

Application:
 Saturated Steam
 365 °F (185 °C)

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Slide 39
27-Jun-01, Slide 39
Rosemount DP Flow Solutions
Multiple Suppliers for
Integrated DP
Parts Increases
Procurement Costs
Flowmeters
Potential Leak Small Lines =
Eliminate
Points Increase
Field Assembly
In-line Meterof
ImpulseCost Meter Increases
Maintenance Large Lines
Installation Cost =
Lines Insertion Meter

Conditioning
Difficult to
install, requires Minimize
High Pressure
Orifice
long straight Loss Increases
runs
Pressure
Technology Energy Cost
Loss
Poor Measurement =
Mutlivariable
Process Variability
Mass
Poor Mass Flow
Balance
[FileEmerson
Name orConfidential
Event]
Emerson Confidential
Measurement
Slide 40
27-Jun-01, Slide 40