RASCO Automotive Systems
Teardown Report – Mortise Lock Assembly
✔Structured Light 3D Scanning
✔Inspection & Quality
✔Reverse Engineering
✔3D Scanning Equipment
✔3D & 2D CAD
Team Members:
✔Die & Mould Design
Shubham Gupta (CUN130104170)
Harjot Singh (CUN130104205)
✔Automotive Rendering
Jatin Sharma (CUN130104206)
Mortise Lock Main Assembly:
CATIA Assembly 3D Model
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25
Ite Description Weight (gms) LBH (mm) Material Construction Quantity
m
No.
1. Face Plate 100 168 x 40 Brass Forged Part 2
x 10
2. Door Handle 160 110 x 20 Brass Casted Part 2
x 37
3. Spiral Spring Less than 2 38 x 27 x Spring Steel Coiling Process 2
2
4. Collar 2 25 x 25 x MS CRC Sheet 19 Stamping Process 2
1 Gauge
(1 mm)
5. Circlip Less than 2 20 x 18 x Carbon Spring Steel Stamping Process 2
1
6. Washer Less than 1 18 x 18 x Nylon Stamping Process 2
2
7. CSK Head Wood 2.5 NA Mild Steel, Oxidized Forging, Thread 8
Screw, Phillips Finished and Zinc Rolling
Bill of Material:
Item Description Weight (gms) LBH (mm) Material Construction Quantit
No. y
8. Latch Bolt 20 60 x 22 x Bolt - Brass, Cut off from std. 1
12 Shaft - MS Solid Pipe bar,
(Dia 5 mm) Machining Process
9. Helical Spring Less than 1 8 x 8 x 40 Spring Steel Coiling-Cold 1
winding
10. Latch Tail piece Less than 2 17 x 11 x 2 MS CRC Sheet 17 Stamping Process 1
Gauge
(1.3 mm), Coated
11. Cheese Head, Latch Less than 2 NA Mild Steel, Coated Forging, Thread 1
Bolt Screw, Slot cut, Rolling, Machining
M3 x 0.5 x L8
12. Lever Tumbler Top 3 40 x 20 x 1 MS CRC Sheet 19 Stamping Process 4
Gauge
(1 mm), Coated
13. Lever Tumbler 3 40 x 20 x 1 MS CRC Sheet 19 Stamping Process 2
Bottom Gauge
(1 mm), Coated
Bill of Material:
Item Description Weight LBH (mm) Material Construction Quantity
No. (gms)
15. Lock Case Cover 40 100 x 63 x CRCA Steel Sheet 19 Stamping and Bending 1
1 Gauge (1 mm), Process
Painted
16. Lock Case 80 100 x 63 x CRCA Steel Sheet 19 Stamping and Bending 1
1 Gauge (1 mm), Process
Painted
17. CSK Head, Less than 2 NA Mild Steel, Coated Forging, Thread 1
Security Plate Rolling, Machining
Screw, Slot cut,
M4 x 0.7 x L10
18. CSK Head, Lock Less than 2 NA Mild Steel, Coated Forging, Thread 2
Case Screw, Rolling, Machining
Phillips drive, M4 x
0.7 x L8
19. Scalp 20 155 x 25 x Brass Sheet 25 Stamping and Bending 1
2 Gauge (.5 mm) Process
20. Security Plate 40 152 x 24 x CRCA Steel Sheet 14 Stamping Process 1
Bill of Material:
Item Description Weight LBH (mm) Material Construction Quantit
No. (gms) y
21. Key 10 83 x 24 x 5 Mild steel, Nickle Coated Casted Part 2
22. Dead Bolt 40 35 x 36 x Bolt - Brass, Bolt - Cut off from std. bar 1
10 Tang - MS CRC Sheet Tang – Stamping and Bending
17 Gauge (1.3 mm), Process
Hardened Steel rollers,
Coated
23. Cam/Hub 40 30 x 20 x MS CRC Sheet 19 Forging and Stamping 1
15 Gauge Process
(1 mm), MS Solid rod
Dia 12 mm, Coated
24. Spindle 20 90 x 8 x 8 Mild Steel, Coated Cut off from std. bar 1
25. Support 2 19 x 18 x MS CRC Sheet 17 Stamping Process 1
1.3 Gauge (1.3 mm), Coated
4 5
1 Circlip
3
2 Collar 2
1
3 Spiral Spring
4 Face Plate 6
5 Door Handle 7
6 Plastic Washer
7 Wood Screw
Lock Mechanism Sub - Assembly:
1 Security Plate
2 Security Plate Screw
3
1 4
3 Scalp
5
4 Lock Case
8
5 Latch Bolt
7
9
6 Dead Bolt
7 Lever Tumbler
8 Lock Case Cover
9 Spindle 2 6 10
10 Lock Case Screw CATIA Assembly 3D Model
Latch Bolt Assembly:
1 Latch Bolt
6
2 Helical Spring 5
3
4
3 Pin
4 Shaft
2
5 Latch Tail piece 1
6 Cam/Hub
7
7 Latch Screw
CATIA Assembly 3D Model
Dead Bolt Sub - Assembly:
1 Dead Bolt
2 Pin
3
3 Steel Balls
1
4 Tang 2
CATIA Assembly 3D Model
Thank you
