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Mukesh Natikar - GET Review PPT For Upgradation To Next Level

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0% found this document useful (0 votes)
9 views24 pages

Mukesh Natikar - GET Review PPT For Upgradation To Next Level

Uploaded by

gambhirerutuja94
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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SKH SKH – The Collective

First of a kind
The Collective
First of a
kind
SKH Group | Vision & Core Values
Vision:
A Technology agnostic solutions provider in the mobility space driven by
sustainability powered by our people and driven by their well being
Technology Mobility Sustainability People Well-being

Core Values:

Innovation & Customer Respect,


Ownership
Excellence Delight Fairness &
Transparency 2
VISION
2030

VISION IS A BOLD
TRANSFORMATIVE
AND
CENTERED ON GOAL Y
POSITIVEL

2
2030
IMPACTING

LIVES BY
Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
Employee Details

NAME: Mukesh Laxman Natikar

EDUCATION: B.Tech (Mechanical Engineering)

DATE OF JOINING : 06/09/2023

COLLEGE: SVERI College of engineering, Pandharpur.

DEPARTMENT: QMS

MANGER: Ms. Soniya Rani

HOD: Mr. Navdeep Singh

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
4
Present Job Role

QMS Implementation & Compliance


 Maintain and enforce compliance with ISO 9001 / IATF 16949 standards.
Audit Management
 Plan and conduct internal audits and support external audits.
 Track audit findings and ensure timely corrective action closures.
 Conducting product audit as per VDA 6.5 guideline.
Customer & Supplier Coordination
 Support customer audits and documentation requests. Customer like VW , TATA, Webasto, Geststamp, John Deer,
 Monitor and evaluate supplier QMS performance.
Continual Improvement
 Identify areas for improvement and implement process enhancement initiatives.
 Promote quality culture across the organization.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
Learnings in Last One Year

Audit Exposure
 Participated in internal and external audits (IATF, customer audits), gaining practical knowledge of audit processes and
compliance requirements.
Quality Core Tools Familiarization
 Learned to use quality tools such as 5 Why Analysis, Fishbone Diagram, and Pareto Charts for root cause identification
and problem-solving.
Understanding of QMS Standards
 Developed understanding of ISO 9001 and IATF 16949 requirements and how to apply them in day-to-day quality
processes.
Process Monitoring and Improvement
 Contributed to identifying process non-conformities and suggesting improvements to ensure better quality control.
Cross-functional Team Coordination
 Collaborated with production, maintenance, and store departments for effective problem resolution and process
alignment.
Safety and 6S Awareness
 Understood the importance of workplace safety and implemented 6S principles in the work area.
Continuous Learning
 Attended internal training programs and learned from practical shopfloor experiences, gradually improving technical and
quality skills.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
Challenges

Transition to Industry 4.0 / Digital QMS


 Adapting to advanced digital quality systems and analytics tools may require upskilling and infrastructure
upgrades.
Stricter Regulatory and Compliance Requirements
 Increasing customer and industry-specific compliance expectations (e.g., IATF, ISO 14001, ESG) will demand
more structured systems and traceability.
Shorter Product Lifecycles
 Managing quality assurance for rapidly changing or customized products may increase workload on QMS updates
and validations.
Increased Customer Expectations
 Greater focus on defect-free delivery, real-time reporting, and proactive risk mitigation will raise the bar for
customer audits.
Cybersecurity in QMS Data
 As QMS systems become cloud-based, data protection and cybersecurity will become critical challenges.
AI & Automation in Quality
 Keeping pace with AI-driven quality control and automation will require continuous learning and integration.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
Improvement 01 :-Export Packing material optimization and system implementation
1. Eliminating Unnecessary Use of Corrugated Boxes, Partitions, and Pallets in In-House Storage
Before After

Packing material is used inside the plant for material handling, and after We provided training and awareness to all team members not to use
use, the packing material is discarded due to damage incurred during corrugated boxes and pallets for internal material handling. As a result,
material handling. This has led to an increase in packing material plant visualization has improved, and there has been a reduction in
consumption. packing material consumption..

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
2. Improvement of Storage for Part 2Q0881545

Before After

CED Unloading Condition of Box:- 4 box per two CED Unloading Condition of Box
month
We currently use corrugated boxes for storing 2Q881545 parts We've replaced corrugated boxes with metal trolleys for
after painting, leading to increased box consumption and a 2Q881545 parts storage, reducing box consumption and
negative impact on visual presentation. To address this, we improving efficiency and aesthetics. This aligns with our
should explore alternative storage solutions to reduce waste commitment to sustainability and operational efficiency.
and enhance the aesthetic appeal of stored components.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
3.Improvement in packing material storage and issuance system implementation

Before After

The area is disorganized and lacks proper access control, leading to The area is well-organized, with secure lock and key access, ensuring
inefficiencies and potential safety concerns. proper control and security.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
4. Standardization

To ensure the
system's stability, a
weekly review is
conducted.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
Improvement 02 :- Improvement Material Handling & safety
1. Packaging standard defined for the tower bracket part (Tata Subframe)

After – Provide the new bin and corrected overflow and define
Before – Material overflow in the bins. (98 Parts per bin)
the packaging standard 110 Parts per bin
Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
2. Rework Station is improved

Before - The chances of burning injuries, spatter, grinding After – There is no chance of injury, 6S improves safety, with horizontal
practical's reaching the gangway, and creating a risk of injury, deployment at all rework stations in the plant, ensuring no part damage
along with the potential for fire hazards and damage to and better visualization
parts, are significant in the workplace

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
3. Safety Improvement

Before Condition

Before:-
Safety guard was not available, and the side of the scrap
conveyor was open.
Identified Risks:
 High risk of operator injury due to exposure to
moving parts.
 Possibility of accidental slips or falls into the open
area.
 Increased likelihood of non-compliance with safety
standards (ISO 45001).
 Potential for equipment damage due to foreign
object entry.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
3. Safety Improvement
After Condition:-
After – Provide the safety guard and all open places cover with
metal sheet.
Action:
Provide safety guards and cover all open areas with metal
sheets.
 Benefits:
 Enhanced Operator Safety: Reduces the risk of injury from
moving parts or sharp edges.
 Compliance with Safety Standards: Aligns with workplace
safety regulations and audit requirements.
 Prevention of Accidents: Minimizes potential hazards such
as slips, trips, or accidental contact.
 Improved Work Environment: Promotes a safer, more
secure, and professional workspace.
 Damage Reduction: Prevents foreign object entry and
damage to equipment or materials

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
4. Technical Improvement
Before After

Before- The operator used to manually enter the tip After- We have now fixed the tip dressing counter
dressing count during rest, which created a risk of so that operators can no longer change it manually.
entering the wrong value in the panel.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
3. ESG Data Monitoring
ESG:- Water Saving & Zero Waste to landfill
Overview:-
• Implemented water recycling systems to reuse treated wastewater for non-potable applications
(e.g., cooling, cleaning).
• Achieved Zero Waste to Landfill by enhancing segregation, composting organic waste, and
sending recyclable materials to authorized vendors.
• Identified water leakages in the pipeline and installed a digital water flow meter.
• Installed drip pipeline system in the garden to ensure efficient water usage and reduce wastage.

Key Outcomes:
• Saved approx. 12,70,000 litters of water in FY 2024-25.
• Diverted 100% of waste from landfills through recycling and responsible disposal.
• Contributed to corporate ESG goals and reduced environmental footprint.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
ESG:- Water Saving & Zero Waste to landfill
Benefits after installing Push Taps :-
• Automatic Shut-Off: Push taps stop water flow after a set time, preventing
wastage from being left on.
• Reduces Overuse: Limits the amount of water used per use, especially in
public or high-traffic areas.
• Prevents Leaks: Less prone to being left dripping compared to traditional
taps.
• Supports Hygiene Without Waste: Allows handwashing without needing to
touch the tap again to turn it off.

Benefits Installing water softener machine :-


• Saves Money: Cuts down on energy costs and maintenance expenses over
time.
• Improves Recycling Potential: Treated soft water is easier to reclaim and
reuse within industrial processes.
• Reduces Water Waste Due to Leaks and Clogs: Less scale buildup means
fewer blockages and leaks in plumbing systems, preventing unnecessary
water loss.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
ESG:- Future Plan for Water Saving

ESG Initiative: Future Plan for Water Conservation


Proposed Solution:
Implementing a drip irrigation pipeline system in garden areas.
Key Benefits:
• Water Efficiency: Delivers water directly to the roots, minimizing
evaporation and runoff.
• Cost-Effective: Reduces water bills by using significantly less water
compared to traditional sprinklers.
• Time Saving: Automating the system saves manual watering time.
• Supports Recycled Water Use: Compatible with graywater or
harvested rainwater systems.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
ESG:-Waste to landfill Improvement

2023–2024:
 Target: 11.4 MT
 Actual: 11.939 MT
 Achievement: +4.73% (Target exceeded; negative
performance)
 Indicates an increase in waste landfilled.
2024–2025:
 Target: 10.7 MT
 Actual: 8.19 MT
 Achievement: -23.46% (Exceeded expectations; strong
performance)
 Significant reduction in landfilled waste.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
Suggestions

Implement Digital QMS Tools


 Introduce digital platforms for document control, audit tracking, and NC closures to improve efficiency and traceability.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
My strengths and Improvisation areas

My strength:- Areas of Improvement:-


 Knowledge of Standards: Good understanding of  Advanced Auditor Certification: Aiming to become a
IATF 16949, VDA 6.3, and VDA 6.5 requirements. certified lead auditor in IATF and VDA standards.
 Documentation Skills: Proficient in preparing and  Time Management: Working on prioritizing tasks more
maintaining QMS documentation in alignment with efficiently under high workload conditions.
audit requirements.  Leadership Development: Intending to take on more
 Audit Handling: Confident in supporting internal responsibilities to build leadership skills in project and
and external audits with evidence and closure team handling.
actions.  Data Analysis: Improving skills in advanced data tools
 Problem Solving: Skilled in root cause analysis like Excel or PowerBI for better decision-making
using tools like 5 Why, Ishikawa Diagram, and Why- insights.
Why Analysis.  Cross-functional Exposure: Gaining deeper insights
 Team Collaboration: Effective team player with into production and customer feedback loops to better
strong communication and coordination abilities. align QMS actions.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
Way to contribute to SKH and where I see myself after 5 years

I aim to contribute to SKH by actively supporting and enhancing the Quality Management System through:

 Ensuring compliance with IATF 16949 and VDA 6.3/6.5 requirements.

 Leading internal audits and supporting external audits through proper documentation and gap closures.

 Driving continual improvement initiatives to reduce non-conformities and enhance customer satisfaction.

 Training and mentoring team members on quality standards, procedures, and best practices.

 Supporting cross-functional teams in problem-solving using tools like 5 Why, Fishbone, and FMEA.

 Maintaining and improving QMS documentation for better traceability, standardization, and effectiveness.

Innovation & Excellence I Customer Delight I Ownership I Respect, Fairness & Transparency
SKH – The Collective
First of a kind
Passion for
People

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