3D Medical Printing for Natural Disaster and Military Applications
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Osiris Biomed 3D is developing a process called Instant Implants to 3D print and implant customized medical devices during a single surgery. This would allow patients to be scanned, have a custom implant printed and sterilized, and implanted all in one operation instead of multiple surgeries over several weeks. The company aims to deploy this technology in mobile surgical units to provide on-site treatment for wounded soldiers or disaster victims. Osiris estimates its process could save thousands per implant and significantly reduce recovery times compared to current methods.
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3D Medical Printing for Natural Disaster and Military Applications
- 1. PUSHING THE BOUNDARIES OF CUSTOMIZED MEDICAL IMPLANTS OSIRISBIOMED 3D, LLC™
- 2. As Seen In Presented At Bio-Medical - Impacts of Bio-Printing and Printed Customized Prosthetics, Implants, Surgical Guides & Teaching Aids; Estimated Market Potential for Educational and Hospital May 2015 - The Issues and Challenges of Developing a 3D Medical Device Business Keynote Speaker: 3D Printed Medical Device MedVestors 2015 Winner Of 2nd Annual Veteran Entrepreneur “Shark Tank” Business Pitch 2015 WINNER Inside 3D Printing Conference & Expo Start-up Competition
- 3. OSIRIS BIOMEDICAL The Process for Custom Implants Today 6 days 2 days 8 days 16 days Submit quote and initial implant design Submit Finalize implant design Finalize Manufacture and ship implant to customer Manufacture OSIRIS BIOMED 3D, LLC™
- 4. OSIRIS BIOMEDICAL Osiris is Leading 3D Printing to Enable Deployable Healthcare Osiris Biomed 3D’s patent pending Instant Implants™ process will allow a patient to be scanned, a custom device or implant printed, sterilized, and surgically implanted on the operating table, all in one surgery. Scan Casualty 3D Print,Verify, & Sterilize Implant OSIRIS BIOMED 3D, LLC™ Skull Implant 8-10 mins 15-90 mins 10-90 mins
- 5. How do we empower surgeons to create custom implants in the battlespace or disaster area?
- 6. CONEX OSIRIS BIOMED 3D, LLC™ CONEX – aka Container Box - large standardized shipping container - allow for unitized cargo - designed and built for intermodal freight transport - can be used across different modes of transport – from ship to rail to truck to air – without unloading and reloading their cargo - cargo includes bulk cargo – gaseous, liquid, solid Size: 8.5 ft (height) x 8.0 ft (width) x 20 or 40 ft (length) - cubic capacity: 1,169 ft3 - tare weight: 5,300 lbs - max gross weight: 67,000 lbs - can be stacked 12 high Statistics: - 20.5 million exist worldwide
- 7. How it Works Take data from a CT scan and turn it into a series of 3D models. If unavailable, able to utilize anatomic norms or contralateral side. 1 Display those models in an Osiris 3DTM Modeling that allows for manipulation of design 2 Take design and create an output file that allows device to be manufactured by a 3D printer 3 OSIRIS BIOMED 3D, LLC™
- 8. Government Today's federal initiatives focus on reducing healthcare delivery costs. We eliminate the middle man and the need for tens of millions of dollars in consinged stock while eliminating entire surgeries, in many cases. Payer/Insurer Offers huge savings by reducing the number of surgeries − fewer surgeries equals fewer complications. Customized fit results in better outcomes than current “one size fits most” solutions − reducing the opportunity for implant failures due to poor fit. DOD / FEMA Instant Implants allow more wounded casualties to be treated over time, increasing the number of casualties that can be serviced by a single facility or surgeon. Provider becomes the manufacturer, eliminating the “middle man” and allowing for on-site manufacturing at a fraction of the cost of current offerings. Avoids the need for storing millions of dollars worth of “off- the-shelf” stock Surgeon Shorter operative times, better fit and better outcomes. Eliminates the need for plate- bending and manipulation of "off-the-shelf" implants (can waste 30 mins to several hours per surgical case). - If it doesn’t fit, re-print! Puts the surgeon in charge, allowing adaptation and innovation to happen in real time in the mobile operating room, rather than turning over control to large, state-side multinational corporations who will never meet the patient. Patient/Casualty Provides patient-specific custom implant fit – shown to improve clinical outcomes. Eliminates entire surgeries, which reduces the risk of infection and complications and reduces recovery time. OB3DTM saves wounded soldiers and victims of natural disasters. They can receive immediate care rather than being forced to endure dangerous evacuations to Level I trauma centers. This has the potential to save lives and avoid morbidity associated with transporting casualties. Instant Implants → Fulfills the Five P’s of Military Healthcare
- 9. OSIRIS BIOMEDICAL Cost Effectiveness table compared to current process costs MODEL Ear Face Upper Extremity Skull CURRENT CAPABILITY $1,800 2-4 weeks $12,500 2-4 weeks $20,000-$30,000 2-4 weeks $10,000 2-4 weeks OSIRIS $0.50 31 minutes $0.73 43 minutes $13.40 20 hours $3.85 3 hours OSIRIS BIOMED 3D, LLC™ Application Title: “HIGHLY MOBILE MILITARY MEDICAL 3D PRINTING CONEX TO CONSTRUCT A SURGICAL OPERATING ROOM” U.S. Provisional App. Serial No. 62/003,477, filed May 27, 2014 Application Title: “DATABASE AND MARKETPLACE FOR MEDICAL DEVICES” U.S. Provisional App. Serial No. 62/003,473, filed May 27, 2014 Competitive Cost Advantage Better Fit + Instant Delivery + Lower Costs Value Multiplied
- 10. OSIRIS BIOMEDICAL Cost Effectiveness table compared to current process costs Better Fit + Instant Delivery + Lower Costs Value Multiplied APPLICATION Vessel Conduits Bony Defects Upper Extremity Skull CURRENT CAPABILITY CASEVAC+tourn quet 3 surgeries 6 weeks CASEVAC + 4 surgeries 6-12 weeks CASEVAC + 3 surgeries 3-6 weeks OSIRIS Instant ImplantzTM 1 surgery 31 minutes 1 surgery 43 minutes 2 surgeries 20 hours 1 surgery 3 hours OSIRIS BIOMED 3D, LLC™ Application Title: “HIGHLY MOBILE MILITARY MEDICAL 3D PRINTING CONEX TO CONSTRUCT A SURGICAL OPERATING ROOM” U.S. Provisional App. Serial No. 62/003,477, filed May 27, 2014 Application Title: “DATABASE AND MARKETPLACE FOR MEDICAL DEVICES” U.S. Provisional App. Serial No. 62/003,473, filed May 27, 2014 Time to Definitive Surgery
- 11. OSIRIS BIOMEDICAL Cost Effectiveness table compared to current process costs EBM + FDM + SLS + Autoclave Lives Saved OSIRIS BIOMED 3D, LLC™ Mobile Biomedical CONEX Fabrication Lab
- 12. Co-Located Scanning Applications titled “CO-LOCATED SCANNING, PRINTING AND/OR MACHINING DEVICES FOR MEDICAL CONSTRUCTS” U.S. Utility App. Serial No. 14/304,908, filed June 14, 2014 International Patent Application No. PCT/US/14/42434, filed June 14, 2014 Deployable CONEX FabLab Application Title: “HIGHLY MOBILE MILITARY MEDICAL 3D PRINTING CONEX TO CONSTRUCT A SURGICAL OPERATING ROOM” U.S. Provisional App. Serial No. 62/003,477, filed May 27, 2014 Medical Part Database and Marketplace Application Title: “DATABASE AND MARKETPLACE FOR MEDICAL DEVICES” U.S. Provisional App. Serial No. 62/003,473, filed May 27, 2014 Our Patented Process OSIRIS BIOMED 3D, LLC™ Phase One Phase ThreePhase Two
- 13. Scaling the Opportunity in the U.S and Globally CMF/Hand Initial Target $74M The global market ~$30B Additive Manufacturing Market for Skeletal Fixation, Recon and Augmentation $2.4B $2.9B Full Additive Medical Manufacturing Market OSIRIS BIOMED 3D, LLC™ No matter how streamlined the medical supply chain it will be very difficult to compete with on-site, combat or disaster customized patient-specific implant delivery.
- 14. Building: - Conex: $5,000 - 1,500 (New vs. Used) Per unit delivery cost: Deployable CONEX Unit Cost OSIRIS BIOMED 3D, LLC™ Manufacturing Machines: - FDM: $9k - $15k - EBM: $500k - $1.5M - SLS: $125k - $350k Building Materials: - Durable Components: ($10,000) (desk, cabinet, cabinetry, materials) $2,500 $1,000,000 $10,000 Total: $1,012,500 ($22,500 - $3MM)
- 15. PUSHING THE BOUNDARIES OF CUSTOMIZED MEDICAL IMPLANTS OSIRIS Contact: [email protected] Website: www.osirisbiomed.com Phone: (212) 706-0463 Thank You BIOMED 3D, LLC™