High Thermal 
Conductivity 
Graphite Foam for 
Electronics 
Presenter: Alex DeTrana 
Principal Investigator: James Klett, 
Ph.D. 
Commercialization Manager: Alex 
DeTrana
Technology Description 
• Foam made of pure carbon with unique 
characteristics 
– Surface area 100x greater than traditional heat 
exchangers 
– Weight 1/5 that of aluminum 
– Thermal conductivity 5x that of copper 
2 Managed by UT-Battelle 
for the U.S. Department of Energy Presentation_name
Technology Opportunity 
• Material being manufactured by two 
companies 
• Material has been extensively tested and 
evaluated 
• Only remaining work is engineering for 
specific applications 
• Technology currently being deployed in a 
variety of applications: 
– Space radiator 
– LED cooling 
– Fluorescent cooling 
3 Managed by UT-Battelle 
for the U.S. Department of Energy Presentation_name
Technology Leadership 
• Unique technology 
– Unmatched combination of surface area, thermal 
conductivity, and weight 
• Unique capabilities and characteristics 
– Very high thermal conductivity 
– Very low density 
– Very little thermal expansion 
– RF shielding 
– Sound insulation 
4 Managed by UT-Battelle 
for the U.S. Department of Energy Presentation_name
Applications – Target Customers – 
Current Practice 
Application #1 Microprocessor 
5 Managed by UT-Battelle 
Application 
Description 
Target Customers Current Practice 
cooling 
Computer 
component 
manufacturers 
for the U.S. Department of Energy Presentation_name 
Copper or 
aluminum heat 
sinks/heat pipes 
Application #2 Embassy secure 
communications 
American and 
foreign 
governments 
Complicated and 
expensive materials 
and anti-RF active 
technology
Competitive Differentiation 
Product Name Manufacturer Relevance 
Fan/heatsink 
combination 
6 Managed by UT-Battelle 
Various Achieves similar result using a 
for the U.S. Department of Energy Presentation_name 
different (active) approach 
Dense metal/active 
countermeasures 
Various Achieves similar result using a 
complex and less effective 
approach
Revenue and Profit Potential 
• Market size: 
– Global thermal management: $7.5B in 2010, 
growing to $10.5B in 2015 
– Thermal management hardware accounts for 84% 
of market 
• Incremental cost increase per laptop will be 
nominal 
– May be lower due to part reduction/simplification 
• Could increase laptop performance and 
durability 
• Could create a premium product for certain 
applications 
7 Managed by UT-Battelle 
for the U.S. Department of Energy Presentation_name 
– Government/military applications
Contact Information 
• Alex DeTrana 
Senior Commercialization Manager 
Oak Ridge National Laboratory 
865-576-9682 
detranaag@ornl.gov 
8 Managed by UT-Battelle 
for the U.S. Department of Energy Presentation_name

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High Thermal Conductivity Graphite Foam for Electronics by Alex DeTrana, Commercialization Manager

  • 1. High Thermal Conductivity Graphite Foam for Electronics Presenter: Alex DeTrana Principal Investigator: James Klett, Ph.D. Commercialization Manager: Alex DeTrana
  • 2. Technology Description • Foam made of pure carbon with unique characteristics – Surface area 100x greater than traditional heat exchangers – Weight 1/5 that of aluminum – Thermal conductivity 5x that of copper 2 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name
  • 3. Technology Opportunity • Material being manufactured by two companies • Material has been extensively tested and evaluated • Only remaining work is engineering for specific applications • Technology currently being deployed in a variety of applications: – Space radiator – LED cooling – Fluorescent cooling 3 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name
  • 4. Technology Leadership • Unique technology – Unmatched combination of surface area, thermal conductivity, and weight • Unique capabilities and characteristics – Very high thermal conductivity – Very low density – Very little thermal expansion – RF shielding – Sound insulation 4 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name
  • 5. Applications – Target Customers – Current Practice Application #1 Microprocessor 5 Managed by UT-Battelle Application Description Target Customers Current Practice cooling Computer component manufacturers for the U.S. Department of Energy Presentation_name Copper or aluminum heat sinks/heat pipes Application #2 Embassy secure communications American and foreign governments Complicated and expensive materials and anti-RF active technology
  • 6. Competitive Differentiation Product Name Manufacturer Relevance Fan/heatsink combination 6 Managed by UT-Battelle Various Achieves similar result using a for the U.S. Department of Energy Presentation_name different (active) approach Dense metal/active countermeasures Various Achieves similar result using a complex and less effective approach
  • 7. Revenue and Profit Potential • Market size: – Global thermal management: $7.5B in 2010, growing to $10.5B in 2015 – Thermal management hardware accounts for 84% of market • Incremental cost increase per laptop will be nominal – May be lower due to part reduction/simplification • Could increase laptop performance and durability • Could create a premium product for certain applications 7 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name – Government/military applications
  • 8. Contact Information • Alex DeTrana Senior Commercialization Manager Oak Ridge National Laboratory 865-576-9682 [email protected] 8 Managed by UT-Battelle for the U.S. Department of Energy Presentation_name