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Mass Transfer
Presented by:
Mr. E. D. Ahire M.S. PHARM
Assistant Professor,
Divine Collage of pharmacy
Contents
2
 Introduction
 Molecular Diffusion
 In Gases
 In Liquid
 Mass Transfer in turbulent & laminar flow
 Interphase Mass Transfer
 Two film theory
 Penetration theory
 Surface Renewal Theory
Introduction
3
 Transfer of material from one homogeneous phase to
another with or without phase change
 Complex phenomenon occurs almost in all unit operations
Extraction – transfer of solute
Humidification – transfer of water molecule
Evaporation
Drying
Distillation
simultaneous heat &
mass transfer
 Occurs through different mechanisms such as molecular
diffusion, convection / bulk flow & turbulent mixing
Mass Transfer
4
 Movement of the molecule occurs due to
concentration gradient known as molecular
diffusion.
Molecular
Diffusion
LiquidsGases
Molecular diffusion in gases
5
partition
 Gas A moves towards chamber B and gas B movestowards chamber
A
 Concentration of A with distance towards chamber B &B
towards A, variation in concentration of component with
distance in the system called concentration gradient
 Movement of molecule A or B occurs due to concentration
gradient known as molecular diffusion
Gas A Gas B
dx
CA decreasing
CB decreasing
 Fick’s law:
where,
DAB DBA = diffusivity of A in B & diffusivity of B in A respectively
( cm2/sec)
NA & NB = rate of diffusion (gm.moles/cm2/sec)
dX
(negative sign, as concentration decreases with distance)
NA 
dCA
NA  DAB
dCA
dX
NB  DBA
dCB
dX
For moleculeA For molecule B
6
a) Equimolecular Counter diffusion
7
If molecular diffusion is the only mechanism of mass transfer then,
NA = -NB
Consider dPAand dPB are changes in partial pressure of A & B over
element dx. As we assumed that there is no bulk flow, we can say ,
For an ideal gas,
PAV= nA RTwhere,
PA= partial vapor pressure
nA = no. of moles in volume V at temperature T.
R = gas constant
dX d X
dPA

dPB
RT
PA= CA RT ( as CA = nA/ V )
CA 
PA
similarly for gas B
BA(as DAB = D =D)
where,
PA1 & PA2 are partial pressures of A at distance X1 & X2
RT dX
NB  
DBA dPBDAB dPA
NA  
RT dX
But for equimolecular counter diffusion NA = -NB, therefore,
NA 
DA B dPA
 
DB A dPB
RT d X RT d X
NA
D X 2
dPA
RTX 1
dX
RT X2  X1
8
D PA2  PA1
NA 
b) Diffusion through stationary, non-
diffusing gas
9
 Movement of molecules from liquid or film on drying solids,
occurs to a non-diffusing gas
 Molecule A is moving from the surface to atmosphere due to
conc. gradient in partial pressure but B is not moving towards the
surface
 Therefore, rate of mass transfer of A takes place bymolecular
diffusion & bulk flow
c) Molecular diffusion in liquids
10
where,
CA1 & CA2 = concentration of A at point x1 &x2
Diffusivity of liquid are much lesser than diffusivity of gases.
e.g.
diffusivity of gaseous ethanol in air = 0.119 cm2/sec
diffusivity of liquid ethanol in water = 1 × 10-5 cm2/sec
X2 X1
CA2 CA1
NA D
dX
For equimolar counter diffusion,
According to Fick’s law, for diffusion in liquid
NA D
dCA
Mass transfer in turbulent &
laminar flow
11
 Explained by boundary layer or film theory
 when fluid flows adjacent to the surface forms the
boundary layer
 Considers two regions
 boundary layer
 bulk
• If bulk flows in laminar fashion – rate of mass transfer
given by molecular diffusion equation
• If bulk flow is turbulent – mass transfer depends upon
transfer rate across the boundary layer
 Boundary layer consist of 3 sub layers
 Laminar sub layer adjacent to surface
 Buffer / transient sub layer
 Turbulent region towards the bulk of fluid
Turbulent layer : eddies move under inertial forces causing
mass transfer. The rate of mass transfer is high and conc.
gradient is low
Buffer layer : Combination of eddy and molecular diffusion
responsible for mass transfer
Laminar sub layer : molecular diffusion is the only
mechanism of mass transfer. Concentration gradient is
high and rate of mass transfer is low
 The rate of mass transfer can be estimated by considering a
film which offers the resistance equivalent to boundary layer.12
Let,
PAi = partial pressure of A at surface
PAl
= partial pressure of A at laminar sub layer
According to Fick’s law for diffusion,
We know, therefore
where, CAi & CAb concentration of A on either side of the film.
X'
of thickness X
PAb= partial pressure of A at the edge of
boundary layer.
conc.gradient=
PAi – PAb
.
13
RT X'
D PAi – PAb
NA 
X’ is not known , hence kg constant known as mass transfer coefficient isintroduced.
RT
CA 
PA
NA  kg.CAi CAb
Interphase Mass Transfer
14
 Involves two phase mass transfer
e.g. distillation, liquid-liquid extraction
 Different theories involved
 Two film theory
 Penetration theory
 Surface Renewal theory
Two film theory
15
 Theory has been developed by Nernst, Lewis and Whitman
 Postulates that two non-turbulent fictitious films are present
on either side of the interface between the film
 Mass transfer across these films purely occurs
molecular diffusion
 Total resistance for mass transfer is summation of
resistance of two films
Let,
pAg = partial pressure of A in the bulk of gas
pAi = partial pressure of A in gas at the interface
CAi = concentration of A in liquid at interface
CAl = concentration of A in the bulk of liquid
kg & kl = mass transfer coefficients of individual
films of gas & liquid respectively
But difficult to know pAi and CAi.
Hence concept of overall mass transfer coefficient
is used.
pAe = gas phase partial pressure of A equilibrium
with conc. of A in the bulk of liquid (CAl)
CAe = conc. Of A in the liquid phase equillibrium
with partial pressure of A bulk gas (pAg )
16
KG and KL are overall mass transfer coefficient , by applying Fick’slaw,
or
pA = H CA + b
where, H & b are constant.
NA  KGpAg  pAe  NA  KLCAe CAl 
Equilibrium between two phases ,
and process becomes liquid phase controlled.
If A is highly soluble in liquid ( i.e. H is very low ) then KG ≈
kg and process is gas phase controlled
According to this theory, mass transfer is directly proportional to
molecular diffusivity of solute in the phase into which it is going and
inversely proportional to thickness of films
By considering individual film transfer equations and overall mass
transfer equations, equilibrium equations can be developed between
overall and individual phase mass transfer coefficients
1

1

H
KG kg kl
KL HKG Hkg kl

1

1 1

1
kl
17
 If A is less soluble in liquid ( i.e. H is very large ) then KG 
H
Penetration theory
18
 This theory proposed by Higbie
 considers unsteady state at interface
 Fluid eddies travel from bulk to interface by convection &
remain there for equal but limited period of time
 When eddies comes at interface, solute moves into it by
molecular diffusion & get penetrated into bulk when eddies
moves to bulk
 According to this theory, rate of mass transfer directly
proportional to square root of molecular diffusion and
inversely proportional to exopsure time of eddies at
interface.
Surface renewal theory
19
 This theory proposed by Dankwort
 Each eddies gets equal exposure time at interface
 Continuous renewal of interface by fresh eddies which
have composition of that bulk
 Turbulent eddies remain at interface for time varying from 0
to ∞ and taken back into bulk phase by convection current
 According to this theory, rate of mass transfer is directly
proportional to square root of molecular diffusivity.
20

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Mass Transfer

  • 1. Mass Transfer Presented by: Mr. E. D. Ahire M.S. PHARM Assistant Professor, Divine Collage of pharmacy
  • 2. Contents 2  Introduction  Molecular Diffusion  In Gases  In Liquid  Mass Transfer in turbulent & laminar flow  Interphase Mass Transfer  Two film theory  Penetration theory  Surface Renewal Theory
  • 3. Introduction 3  Transfer of material from one homogeneous phase to another with or without phase change  Complex phenomenon occurs almost in all unit operations Extraction – transfer of solute Humidification – transfer of water molecule Evaporation Drying Distillation simultaneous heat & mass transfer  Occurs through different mechanisms such as molecular diffusion, convection / bulk flow & turbulent mixing
  • 4. Mass Transfer 4  Movement of the molecule occurs due to concentration gradient known as molecular diffusion. Molecular Diffusion LiquidsGases
  • 5. Molecular diffusion in gases 5 partition  Gas A moves towards chamber B and gas B movestowards chamber A  Concentration of A with distance towards chamber B &B towards A, variation in concentration of component with distance in the system called concentration gradient  Movement of molecule A or B occurs due to concentration gradient known as molecular diffusion Gas A Gas B dx CA decreasing CB decreasing
  • 6.  Fick’s law: where, DAB DBA = diffusivity of A in B & diffusivity of B in A respectively ( cm2/sec) NA & NB = rate of diffusion (gm.moles/cm2/sec) dX (negative sign, as concentration decreases with distance) NA  dCA NA  DAB dCA dX NB  DBA dCB dX For moleculeA For molecule B 6
  • 7. a) Equimolecular Counter diffusion 7 If molecular diffusion is the only mechanism of mass transfer then, NA = -NB Consider dPAand dPB are changes in partial pressure of A & B over element dx. As we assumed that there is no bulk flow, we can say , For an ideal gas, PAV= nA RTwhere, PA= partial vapor pressure nA = no. of moles in volume V at temperature T. R = gas constant dX d X dPA  dPB RT PA= CA RT ( as CA = nA/ V ) CA  PA
  • 8. similarly for gas B BA(as DAB = D =D) where, PA1 & PA2 are partial pressures of A at distance X1 & X2 RT dX NB   DBA dPBDAB dPA NA   RT dX But for equimolecular counter diffusion NA = -NB, therefore, NA  DA B dPA   DB A dPB RT d X RT d X NA D X 2 dPA RTX 1 dX RT X2  X1 8 D PA2  PA1 NA 
  • 9. b) Diffusion through stationary, non- diffusing gas 9  Movement of molecules from liquid or film on drying solids, occurs to a non-diffusing gas  Molecule A is moving from the surface to atmosphere due to conc. gradient in partial pressure but B is not moving towards the surface  Therefore, rate of mass transfer of A takes place bymolecular diffusion & bulk flow
  • 10. c) Molecular diffusion in liquids 10 where, CA1 & CA2 = concentration of A at point x1 &x2 Diffusivity of liquid are much lesser than diffusivity of gases. e.g. diffusivity of gaseous ethanol in air = 0.119 cm2/sec diffusivity of liquid ethanol in water = 1 × 10-5 cm2/sec X2 X1 CA2 CA1 NA D dX For equimolar counter diffusion, According to Fick’s law, for diffusion in liquid NA D dCA
  • 11. Mass transfer in turbulent & laminar flow 11  Explained by boundary layer or film theory  when fluid flows adjacent to the surface forms the boundary layer  Considers two regions  boundary layer  bulk • If bulk flows in laminar fashion – rate of mass transfer given by molecular diffusion equation • If bulk flow is turbulent – mass transfer depends upon transfer rate across the boundary layer
  • 12.  Boundary layer consist of 3 sub layers  Laminar sub layer adjacent to surface  Buffer / transient sub layer  Turbulent region towards the bulk of fluid Turbulent layer : eddies move under inertial forces causing mass transfer. The rate of mass transfer is high and conc. gradient is low Buffer layer : Combination of eddy and molecular diffusion responsible for mass transfer Laminar sub layer : molecular diffusion is the only mechanism of mass transfer. Concentration gradient is high and rate of mass transfer is low  The rate of mass transfer can be estimated by considering a film which offers the resistance equivalent to boundary layer.12
  • 13. Let, PAi = partial pressure of A at surface PAl = partial pressure of A at laminar sub layer According to Fick’s law for diffusion, We know, therefore where, CAi & CAb concentration of A on either side of the film. X' of thickness X PAb= partial pressure of A at the edge of boundary layer. conc.gradient= PAi – PAb . 13 RT X' D PAi – PAb NA  X’ is not known , hence kg constant known as mass transfer coefficient isintroduced. RT CA  PA NA  kg.CAi CAb
  • 14. Interphase Mass Transfer 14  Involves two phase mass transfer e.g. distillation, liquid-liquid extraction  Different theories involved  Two film theory  Penetration theory  Surface Renewal theory
  • 15. Two film theory 15  Theory has been developed by Nernst, Lewis and Whitman  Postulates that two non-turbulent fictitious films are present on either side of the interface between the film  Mass transfer across these films purely occurs molecular diffusion  Total resistance for mass transfer is summation of resistance of two films
  • 16. Let, pAg = partial pressure of A in the bulk of gas pAi = partial pressure of A in gas at the interface CAi = concentration of A in liquid at interface CAl = concentration of A in the bulk of liquid kg & kl = mass transfer coefficients of individual films of gas & liquid respectively But difficult to know pAi and CAi. Hence concept of overall mass transfer coefficient is used. pAe = gas phase partial pressure of A equilibrium with conc. of A in the bulk of liquid (CAl) CAe = conc. Of A in the liquid phase equillibrium with partial pressure of A bulk gas (pAg ) 16 KG and KL are overall mass transfer coefficient , by applying Fick’slaw, or pA = H CA + b where, H & b are constant. NA  KGpAg  pAe  NA  KLCAe CAl  Equilibrium between two phases ,
  • 17. and process becomes liquid phase controlled. If A is highly soluble in liquid ( i.e. H is very low ) then KG ≈ kg and process is gas phase controlled According to this theory, mass transfer is directly proportional to molecular diffusivity of solute in the phase into which it is going and inversely proportional to thickness of films By considering individual film transfer equations and overall mass transfer equations, equilibrium equations can be developed between overall and individual phase mass transfer coefficients 1  1  H KG kg kl KL HKG Hkg kl  1  1 1  1 kl 17  If A is less soluble in liquid ( i.e. H is very large ) then KG  H
  • 18. Penetration theory 18  This theory proposed by Higbie  considers unsteady state at interface  Fluid eddies travel from bulk to interface by convection & remain there for equal but limited period of time  When eddies comes at interface, solute moves into it by molecular diffusion & get penetrated into bulk when eddies moves to bulk  According to this theory, rate of mass transfer directly proportional to square root of molecular diffusion and inversely proportional to exopsure time of eddies at interface.
  • 19. Surface renewal theory 19  This theory proposed by Dankwort  Each eddies gets equal exposure time at interface  Continuous renewal of interface by fresh eddies which have composition of that bulk  Turbulent eddies remain at interface for time varying from 0 to ∞ and taken back into bulk phase by convection current  According to this theory, rate of mass transfer is directly proportional to square root of molecular diffusivity.
  • 20. 20