Production scheduling boards - November 2016
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The document discusses production scheduling boards used in lean manufacturing. It describes two types of boards - big picture boards that provide an overview of production status across a whole factory, and process or line boards that schedule individual work areas. Big picture boards show inventory levels, shortages, and issues, while line boards display the production sequence and quantities. The document provides examples of both types of boards and how they are used to visualize workflow under a Kanban pull system.
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Production scheduling boards - November 2016
- 1. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Production Scheduling Boards Small Lot Production Marek Piatkowski – November 2016 Thinkingwin, Win, WIN
- 2. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Introduction - Marek Piatkowski Professional Background Toyota Motor Manufacturing Canada (TMMC) - Cambridge, Ontario from 1987-1994 TPS/Lean Transformation Consulting - since 1994 Professional Affiliations TWI Network – John Shook, Founder Lean Enterprise Institute (LEI) – Jim Womack Lean Enterprise Academy (LEA) – Daniel Jones CCM/CAINTRA – Monterrey, Mexico SME, AME, ASQ, CME Lean Manufacturing Solutions - Toronto, Canada http://twi-network.com
- 3. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN
- 4. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Kanban based Pull Basic Concept 1. Each process has a supermarket which holds the product it produces. 2. Replenishment of the supermarket is the basic objective 3. Parts are delivered between processes using a Kanban signal 4. Shipment to the Customer generates a delivery and production requirement 5. Only one department is scheduled - Pacemaker Customer WKB PKBPKB WKB Scheduling Dept. Order WIPWIP FG Inv. WKB
- 5. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Production Scheduling Boards There are two types of Kanban Production Scheduling Boards “The Big Picture Board” – Kanban Board To schedule production for a large department or the whole factory To show status of all Kanbans in production To show inventory levels, shortages, issues and urgencies Located in a central place Individual Process or a Line Scheduling Boards To show a production schedule for individual work areas, work cells, etc … To show production sequence and quantities Located near individual machines or operations
- 6. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN The Big Picture Boards
- 7. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN The Big Picture Boards
- 8. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN The Big Picture Boards
- 9. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN The Big Picture Boards
- 10. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN The Big Picture Boards
- 11. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN The Big Picture Boards
- 12. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN The Big Picture Boards
- 13. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN The Big Picture Boards
- 14. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Process or Line Boards
- 15. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Process or Line Boards
- 16. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Process or Line Boards
- 17. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Process or Line Boards
- 18. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Process or Line Boards
- 19. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Process or Line Boards
- 20. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Process or Line Boards
- 21. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Process or Line Boards
- 25. Preferred Sequence – Batch Production
- 26. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Preferred Sequence – Batch Production
- 27. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Safety Stock Library
- 28. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Changing the World. One Transformation at a time This presentation is an intellectual property of W3 Group Canada Inc. No parts of this document can be copied or reproduced without written permission from: Marek Piatkowski W3 Group Canada Inc. iPhone: 416-235-2631 Cell: 248-207-0416 [email protected] http://twi-network.com
- 29. [email protected] Production Scheduling Boards Small Lot Production Thinkingwin, Win, WIN Presentations in this Workshop 1. Log in to: www.slideshare.net 2. Type in my name in search area: Marek Piatkowski 3. Select a presentation you want to see 4. Learn and Enjoy