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Training the Next Generation of Pipeline
                    Engineers: Distance Learning and
                              Accreditation

                             P Hopkins, M Unger
                           [Presented by R Arshad]
                              Penspen Ltd., UK

                               October, 2011
                                  Phil Hopkins




Copyright Penspen © 2011
Presentation


                                      Introduction


                                Knowledge Management


                           Pipeline Engineers and Engineering

                           The Need for Education and Training


                                       The Future




Copyright Penspen © 2011
Objective of Presentation
           ■ Explain the need for
           education and training our
           staff in the pipeline business.
           ■ Highlight the shortage of
           education and training
           courses
           ■ Show a ‘way forward’.




Copyright Penspen © 2011
Training by Penspen
             We have an international
             reputation in training courses.
                We present about 20 courses
                around the world, each year.
                We have trained over 4000
                engineers worldwide.




Copyright Penspen © 2011
Penspen: University Teaching
           ■ Penspen has always worked
           with universities.
           ■ Masters programme started     Aberdeen
           in 2001 by local companies in
           North East England at
           Newcastle University.
           ■ Penspen took lead.            Newcastle

           ■ 42 students in 2010-11.


                                               London
             MSc in Pipeline Engineering


Copyright Penspen © 2011
Penspen: University Teaching
           ■ Masters programme in
           Subsea Engineering and
           Management started in 2009.
           ■ Penspen assist with
           lecturers and materials.




             MSc in Subsea Engineering


Copyright Penspen © 2011
Learning: The Future?
        ■ What will our workplace look like in 10
        year’s time?
        ■ How will we be ‘learning’ in the future?
        ■ Will we still be...




        ■ attending residential classes...?

Copyright Penspen © 2011
Learning: The Future?
        ■ Residential, full time training/education
        courses seem... dated?
        ■ Why not use the internet, social networks,
        iPads, etc.?
        ■ As everybody under the age of 35 already
        does...?!
        ■ Education and training needs to fit in with
        today’s modern worker.




Copyright Penspen © 2011
Learning: The Future?
        ■ The future for learning is...
           ■ Your mobile device will
                      become your office, classroom
                      and organiser.
                ■ Social media literacy will be a
                      job requirement.
                ■ The corporate curriculum will
                      use video games, simulations,
                      etc., as delivery modes.
                ■ Your training and education
                      will be based around your
                      timetable, lifestyle and job.



Copyright Penspen © 2011
Presentation


                                      Introduction


                                Knowledge Management


                           Pipeline Engineers and Engineering

                           The Need for Education and Training


                                       The Future




Copyright Penspen © 2011
Knowledge: from Data & Information
           ■ Education and training gives you ‘knowledge’
           ■ Knowledge is ‘information in action’
             ■ It includes data, information, skills, experience,
                lessons learnt, etc.
        Value to company

                                              Knowledge


                                    Information


                             Data

                      More human interpretation, awareness, etc..
Copyright Penspen © 2011
The Knowledge Process
           ■ The path to engineering competence has four three steps:

                                Relevant academic/trade
                    Educate
                                qualifications



                                         Industry-specific
                                         Industry-
                              Train
                                         training
                                                             Knowledge
                                                             Management
         Field experience
                                      Mentor
         & mentoring


         Continuous professional
         development                           Ready


Copyright Penspen © 2011
The Knowledge Process
           ■ The path is mainly ‘practical’:

                                Relevant academic/trade      Theoretical
                    Educate
                                qualifications



                                         Industry-specific
                                         Industry-
                              Train                            Practical
                                         training
                                                             Knowledge
                                                             Management
         Field experience
                                      Mentor
         & mentoring


         Continuous professional
         development                           Ready


Copyright Penspen © 2011
The Path to Competence... is Blocked....
           ■ The path to competence is blocked...

                                Relevant academic/trade
                                  Few academic
                    Educate
                                qualifications
                                       courses

                                          Few accredited
                                         Industry-specific
                                         Industry-
                              Train            courses
                                         training
                                                                Knowledge
                                                       Few staff Management
         Field experience
                                      Mentor           with time
         & mentoring

                                                          Few structured
         Continuous professional                             courses
         development                           Ready


Copyright Penspen © 2011
Knowledge: Importance
           ■ We are not educating or training our workforce!
           ■ We need a radical change!
             ■ We need to manage our knowledge different.
             ■ We need to change how we educate and train.
           ■ Old thinking: Knowledge is power
           ■ New thinking: Sharing Knowledge is power




Copyright Penspen © 2011
Knowledge: Importance for Competing*
          ■ Education and training make business sense:
          ■ companies compete based on the knowledge of our staff.
           Your Organisation


                               Innovative Innovator
                               Knowledge
                                                                       Leader

                               Advanced                                                Viable
                               Knowledge                                             Competitor

                                                                                                                  Laggard
                               Core
                               Knowledge                                                                                            At Risk

                                                   Core      Advanced                                                                 Innovative
                                                   Knowledge Knowledge                                                                Knowledge
                                                                          Competitors
Copyright Penspen © 2011             *Michael H. Zack, ‘Developing a Knowledge Strategy’, California Management Review, Vol. 41, No. 3, Spring, 1999, pp. 125-145
Presentation


                                      Introduction


                                Knowledge Management


                           Pipeline Engineers and Engineering

                           The Need for Education and Training


                                       The Future




Copyright Penspen © 2011
The Oil Business is Wealthy
              This demand for energy means oil and gas are valuable and
              expensive commodities.
              The price of oil is steadily increasing:
        $US/barrel
        100
                                      2008:
           80                         Peak = $134
                                      Average = $93
           60                         Low (Dec)= $32

           40
                      USA Spot Price Averages
           20

             0
                    1995 1997 1999 2001 2003 2005 2007 2008 2009 2010
                                         Year
Copyright Penspen © 2011
The Energy Future is Fossil Fuels
                World energy demand will grow by 36% between 2008
                and 2035;
                           Fossil fuels will remain the primary sources of
                           energy, and account for over 50% of the increase
                           in total primary energy demand.
                Global oil demand will rise from 84 million barrels of
                oil per day (mb/d) in 2009 to 99 mb/d in 2035.
                So... we will need pipelines for many years.




Copyright Penspen © 2011                    IEA Data, 2010
Pipelines are Big Money....
              There are about 3,500,000 km of high
              pressure oil and gas pipelines around
              the world.
              So what?
              Well... we must keep the oil and gas
              flowing.
              If we stop a pipeline... ouch....
              Consider a big oil pipeline:
                       1,000,000 barrels of oil per day.
              Assume barrel of oil = $67:
                       $50,000/minute, or
                       $67,000,000/day, or
                       $24,500,000,000/year...!

Copyright Penspen © 2011
The Need for Pipeline Engineers
                There is an increasing shortage of skilled
                staff in pipeline engineering.
                There is an increasing requirement to rapidly
                develop younger engineers.
                There is an increasing demand from society
                to demonstrate ‘competence’ in engineers:
                           this is needed to ensure we have
                           demonstrably good staff caring for our
                           pipelines; and,
                           sadly, pipeline failures will occur, and
                           we need to show that our staff are
                           demonstrably competent.
                The only way we can show – demonstrably –
                competence, is by an accredited, examined,
                course. Nothing less.
Copyright Penspen © 2011
Presentation


                                      Introduction


                                Knowledge Management


                           Pipeline Engineers and Engineering

                           The Need for Education and Training


                                       The Future




Copyright Penspen © 2011
Need for Training: Ageing Staff
            The oil and gas business has an ageing staff profile.
            The age profile for a modern, technology company would be:

                                 25        high-tech companies,
                                           consultancies
                                 20
                       percent



                                 15
                                 10
                                 5
                                 0
                                      20      45              65



Copyright Penspen © 2011
Need for Training: Ageing Staff
            The oil and gas business has this age profile:
                                     20


                           percent   15


                                     10


                                     5


                                     0
                                          20- 25- 30- 35- 40- 45- 50- 55- 60- 65+
                                          20- 25- 30- 35- 40- 45- 50- 55- 60- 65+
                                          24 29 34 39 44 49 54 59 64

                                                      age of staff

           We need to rapidly train our existing workforce to replace the
         ‘boomers’.

Copyright Penspen © 2011
Need for Training: Nationalisation
            This age profile is international.
          The Middle East/Asia will need rapid training to replace retiring
         expatriates with nationals:


                                             Nationals            ?             Expatriates
              Number of Staff




                                21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63

                                                               Age
Copyright Penspen © 2011
Need for Training: Safety
            We are experiencing serious and deadly pipeline failures:




          These ‘needs’ give us a clear conclusion: we need rapid,
         accessible, international education and training programs.




Copyright Penspen © 2011
Goal of Training: Competence
         ■ This training must have a clear objective...
         ■ Pipeline staff must be ‘competent’.
         ■ A definition via UKOPA* is:
            ■ ‘A Competent Person should have practical and
                      theoretical knowledge as well as sufficient experience of
                      the particular machinery, plant or procedure involved to
                      enable them to identify defects or weaknesses, and to
                      assess their importance in relation to strengths and
                      functions of the machinery’
          ■ So, we need both:
             ■ practical (training, and on-job experience); and
             ■ theoretical
          ■ learning programmes for our engineers.
Copyright Penspen © 2011
                                *www.ukopa.co.uk. Taken from Brazier v. Skipton Company (1962) His Lordship Winn J.
Presentation


                                      Introduction


                                Knowledge Management


                           Pipeline Engineers and Engineering

                           The Need for Education and Training


                                       The Future




Copyright Penspen © 2011
Global Demand for Training/Teaching
          ■ Our experience is:
          ■ Staff/companies do not want long
          residential courses;
                     this is not cost-driven: it is
                     time-driven.
          ■ Staff want to learn at their own
          pace, and at work/home.
          ■ Companies want courses to be
          accredited.
          ■ The new (X, Y) generations in work
          today want to be educated in the
          same way as they communicate with
          their friends, book a hotel, and buy a
          pizza – via the internet.
          ■ On-line distance learning is the
          future.
Copyright Penspen © 2011
Training/Teaching: The Past?
          ■ Existing residential university courses, and residential
          industry training courses are both important and essential.
          ■ But these will not supply our needs in the short or long
          term, nor appeal to many of our younger, newer staff.
          ■ Time to change...




Copyright Penspen © 2011
Training/Teaching: The Future


                                       Flexible




                           Distance
                           Learning   Learning     On-line




                                      Accredited



Copyright Penspen © 2011
Training/Teaching: The Future


                                  Home/Office




                                                 Social
                           24/7    Learning     Networks




                                  Phone, pc,
                                    tablet



Copyright Penspen © 2011
Training/Teaching: The Future


                                      Industry led




                           Industry                  Industry
                           financed   Learning        needs




                                      University
                                       delivery



Copyright Penspen © 2011
The Start: Northumbria University
          ■ Penspen approached Northumbria University and
          enquired about partnering on a distance learning initiative
          for Master level courses in pipeline engineering.




Copyright Penspen © 2011
The Certificate: Content
           ■ Produced a Post-graduate Certificate in Pipeline
           Integrity Management by online distance learning.
           ■ Resides in School of Computing, Engineering and
           Information Sciences.

            Module title                                 ‘Credits’
            Pipeline integrity assessment                20

            Onshore pipeline engineering                 20

            Risk management of pipelines                 10

            Materials and corrosion                      10

            TOTAL                                        60

                               An MSc is 180 credits
Copyright Penspen © 2011
The Certificate: Distance Learning Delivery

              All things
              academia                         Postgraduate
                                                 Certificate
                                                      in
                                              Pipeline Integrity
                                                Management




                                               All things
                                           distance learning


Copyright Penspen © 2011
The Certificate: Launch

           ■ Certificate in Pipeline
           Integrity Management
           commences in 2011 at
           Northumbria University.
           ■ Penspen will initially
           supply all materials and
           lecturers.




Copyright Penspen © 2011
The Certificate: Registration and afterwards...

           ■ Students register at Northumbria.
           ■ When fees are paid, they will be
           registered, and Penspen will send
           them a welcome pack, and password
           to the distance learning website.
           ■ Student will take one Module at a
           time, and pay a fee for that Module.
                      Student has Module for 13
                      weeks.
                      A Help Desk will provide
                      technical and IT support.
                      The student will be examined at
                      the end of the Module.
                      Student then moves onto next
                      Module.
Copyright Penspen © 2011
The Vision

           ■ Our vision is to supply a complete suite of learning
           programmes for the industry.
           ■ This Certificate is a pilot study.
           ■ Its success depends on our industry’s response to this
           pilot study.
           ■ Over to you….




Copyright Penspen © 2011
Thank You for Your Attention: Close

            Thank you for your attention

                           Contact Points:

                           Penspen Training
                           Michelle Unger
                           Units 7&8, Terrace Level,
                           St Peter’s Wharf,
                           Newcastle upon Tyne NE6 1TZ, UK
                           Tel: +44 (0) 191 238 2200
                           Fax: +44 (0) 191 275 9786
                           email: integrity.ncl@penspen.com
                           www.penspenintegrity.com




Copyright Penspen © 2011

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Razwan Arshad -Training the Next Generation of Pipeline Engineers

  • 1. Training the Next Generation of Pipeline Engineers: Distance Learning and Accreditation P Hopkins, M Unger [Presented by R Arshad] Penspen Ltd., UK October, 2011 Phil Hopkins Copyright Penspen © 2011
  • 2. Presentation Introduction Knowledge Management Pipeline Engineers and Engineering The Need for Education and Training The Future Copyright Penspen © 2011
  • 3. Objective of Presentation ■ Explain the need for education and training our staff in the pipeline business. ■ Highlight the shortage of education and training courses ■ Show a ‘way forward’. Copyright Penspen © 2011
  • 4. Training by Penspen We have an international reputation in training courses. We present about 20 courses around the world, each year. We have trained over 4000 engineers worldwide. Copyright Penspen © 2011
  • 5. Penspen: University Teaching ■ Penspen has always worked with universities. ■ Masters programme started Aberdeen in 2001 by local companies in North East England at Newcastle University. ■ Penspen took lead. Newcastle ■ 42 students in 2010-11. London MSc in Pipeline Engineering Copyright Penspen © 2011
  • 6. Penspen: University Teaching ■ Masters programme in Subsea Engineering and Management started in 2009. ■ Penspen assist with lecturers and materials. MSc in Subsea Engineering Copyright Penspen © 2011
  • 7. Learning: The Future? ■ What will our workplace look like in 10 year’s time? ■ How will we be ‘learning’ in the future? ■ Will we still be... ■ attending residential classes...? Copyright Penspen © 2011
  • 8. Learning: The Future? ■ Residential, full time training/education courses seem... dated? ■ Why not use the internet, social networks, iPads, etc.? ■ As everybody under the age of 35 already does...?! ■ Education and training needs to fit in with today’s modern worker. Copyright Penspen © 2011
  • 9. Learning: The Future? ■ The future for learning is... ■ Your mobile device will become your office, classroom and organiser. ■ Social media literacy will be a job requirement. ■ The corporate curriculum will use video games, simulations, etc., as delivery modes. ■ Your training and education will be based around your timetable, lifestyle and job. Copyright Penspen © 2011
  • 10. Presentation Introduction Knowledge Management Pipeline Engineers and Engineering The Need for Education and Training The Future Copyright Penspen © 2011
  • 11. Knowledge: from Data & Information ■ Education and training gives you ‘knowledge’ ■ Knowledge is ‘information in action’ ■ It includes data, information, skills, experience, lessons learnt, etc. Value to company Knowledge Information Data More human interpretation, awareness, etc.. Copyright Penspen © 2011
  • 12. The Knowledge Process ■ The path to engineering competence has four three steps: Relevant academic/trade Educate qualifications Industry-specific Industry- Train training Knowledge Management Field experience Mentor & mentoring Continuous professional development Ready Copyright Penspen © 2011
  • 13. The Knowledge Process ■ The path is mainly ‘practical’: Relevant academic/trade Theoretical Educate qualifications Industry-specific Industry- Train Practical training Knowledge Management Field experience Mentor & mentoring Continuous professional development Ready Copyright Penspen © 2011
  • 14. The Path to Competence... is Blocked.... ■ The path to competence is blocked... Relevant academic/trade Few academic Educate qualifications courses Few accredited Industry-specific Industry- Train courses training Knowledge Few staff Management Field experience Mentor with time & mentoring Few structured Continuous professional courses development Ready Copyright Penspen © 2011
  • 15. Knowledge: Importance ■ We are not educating or training our workforce! ■ We need a radical change! ■ We need to manage our knowledge different. ■ We need to change how we educate and train. ■ Old thinking: Knowledge is power ■ New thinking: Sharing Knowledge is power Copyright Penspen © 2011
  • 16. Knowledge: Importance for Competing* ■ Education and training make business sense: ■ companies compete based on the knowledge of our staff. Your Organisation Innovative Innovator Knowledge Leader Advanced Viable Knowledge Competitor Laggard Core Knowledge At Risk Core Advanced Innovative Knowledge Knowledge Knowledge Competitors Copyright Penspen © 2011 *Michael H. Zack, ‘Developing a Knowledge Strategy’, California Management Review, Vol. 41, No. 3, Spring, 1999, pp. 125-145
  • 17. Presentation Introduction Knowledge Management Pipeline Engineers and Engineering The Need for Education and Training The Future Copyright Penspen © 2011
  • 18. The Oil Business is Wealthy This demand for energy means oil and gas are valuable and expensive commodities. The price of oil is steadily increasing: $US/barrel 100 2008: 80 Peak = $134 Average = $93 60 Low (Dec)= $32 40 USA Spot Price Averages 20 0 1995 1997 1999 2001 2003 2005 2007 2008 2009 2010 Year Copyright Penspen © 2011
  • 19. The Energy Future is Fossil Fuels World energy demand will grow by 36% between 2008 and 2035; Fossil fuels will remain the primary sources of energy, and account for over 50% of the increase in total primary energy demand. Global oil demand will rise from 84 million barrels of oil per day (mb/d) in 2009 to 99 mb/d in 2035. So... we will need pipelines for many years. Copyright Penspen © 2011 IEA Data, 2010
  • 20. Pipelines are Big Money.... There are about 3,500,000 km of high pressure oil and gas pipelines around the world. So what? Well... we must keep the oil and gas flowing. If we stop a pipeline... ouch.... Consider a big oil pipeline: 1,000,000 barrels of oil per day. Assume barrel of oil = $67: $50,000/minute, or $67,000,000/day, or $24,500,000,000/year...! Copyright Penspen © 2011
  • 21. The Need for Pipeline Engineers There is an increasing shortage of skilled staff in pipeline engineering. There is an increasing requirement to rapidly develop younger engineers. There is an increasing demand from society to demonstrate ‘competence’ in engineers: this is needed to ensure we have demonstrably good staff caring for our pipelines; and, sadly, pipeline failures will occur, and we need to show that our staff are demonstrably competent. The only way we can show – demonstrably – competence, is by an accredited, examined, course. Nothing less. Copyright Penspen © 2011
  • 22. Presentation Introduction Knowledge Management Pipeline Engineers and Engineering The Need for Education and Training The Future Copyright Penspen © 2011
  • 23. Need for Training: Ageing Staff The oil and gas business has an ageing staff profile. The age profile for a modern, technology company would be: 25 high-tech companies, consultancies 20 percent 15 10 5 0 20 45 65 Copyright Penspen © 2011
  • 24. Need for Training: Ageing Staff The oil and gas business has this age profile: 20 percent 15 10 5 0 20- 25- 30- 35- 40- 45- 50- 55- 60- 65+ 20- 25- 30- 35- 40- 45- 50- 55- 60- 65+ 24 29 34 39 44 49 54 59 64 age of staff We need to rapidly train our existing workforce to replace the ‘boomers’. Copyright Penspen © 2011
  • 25. Need for Training: Nationalisation This age profile is international. The Middle East/Asia will need rapid training to replace retiring expatriates with nationals: Nationals ? Expatriates Number of Staff 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 Age Copyright Penspen © 2011
  • 26. Need for Training: Safety We are experiencing serious and deadly pipeline failures: These ‘needs’ give us a clear conclusion: we need rapid, accessible, international education and training programs. Copyright Penspen © 2011
  • 27. Goal of Training: Competence ■ This training must have a clear objective... ■ Pipeline staff must be ‘competent’. ■ A definition via UKOPA* is: ■ ‘A Competent Person should have practical and theoretical knowledge as well as sufficient experience of the particular machinery, plant or procedure involved to enable them to identify defects or weaknesses, and to assess their importance in relation to strengths and functions of the machinery’ ■ So, we need both: ■ practical (training, and on-job experience); and ■ theoretical ■ learning programmes for our engineers. Copyright Penspen © 2011 *www.ukopa.co.uk. Taken from Brazier v. Skipton Company (1962) His Lordship Winn J.
  • 28. Presentation Introduction Knowledge Management Pipeline Engineers and Engineering The Need for Education and Training The Future Copyright Penspen © 2011
  • 29. Global Demand for Training/Teaching ■ Our experience is: ■ Staff/companies do not want long residential courses; this is not cost-driven: it is time-driven. ■ Staff want to learn at their own pace, and at work/home. ■ Companies want courses to be accredited. ■ The new (X, Y) generations in work today want to be educated in the same way as they communicate with their friends, book a hotel, and buy a pizza – via the internet. ■ On-line distance learning is the future. Copyright Penspen © 2011
  • 30. Training/Teaching: The Past? ■ Existing residential university courses, and residential industry training courses are both important and essential. ■ But these will not supply our needs in the short or long term, nor appeal to many of our younger, newer staff. ■ Time to change... Copyright Penspen © 2011
  • 31. Training/Teaching: The Future Flexible Distance Learning Learning On-line Accredited Copyright Penspen © 2011
  • 32. Training/Teaching: The Future Home/Office Social 24/7 Learning Networks Phone, pc, tablet Copyright Penspen © 2011
  • 33. Training/Teaching: The Future Industry led Industry Industry financed Learning needs University delivery Copyright Penspen © 2011
  • 34. The Start: Northumbria University ■ Penspen approached Northumbria University and enquired about partnering on a distance learning initiative for Master level courses in pipeline engineering. Copyright Penspen © 2011
  • 35. The Certificate: Content ■ Produced a Post-graduate Certificate in Pipeline Integrity Management by online distance learning. ■ Resides in School of Computing, Engineering and Information Sciences. Module title ‘Credits’ Pipeline integrity assessment 20 Onshore pipeline engineering 20 Risk management of pipelines 10 Materials and corrosion 10 TOTAL 60 An MSc is 180 credits Copyright Penspen © 2011
  • 36. The Certificate: Distance Learning Delivery All things academia Postgraduate Certificate in Pipeline Integrity Management All things distance learning Copyright Penspen © 2011
  • 37. The Certificate: Launch ■ Certificate in Pipeline Integrity Management commences in 2011 at Northumbria University. ■ Penspen will initially supply all materials and lecturers. Copyright Penspen © 2011
  • 38. The Certificate: Registration and afterwards... ■ Students register at Northumbria. ■ When fees are paid, they will be registered, and Penspen will send them a welcome pack, and password to the distance learning website. ■ Student will take one Module at a time, and pay a fee for that Module. Student has Module for 13 weeks. A Help Desk will provide technical and IT support. The student will be examined at the end of the Module. Student then moves onto next Module. Copyright Penspen © 2011
  • 39. The Vision ■ Our vision is to supply a complete suite of learning programmes for the industry. ■ This Certificate is a pilot study. ■ Its success depends on our industry’s response to this pilot study. ■ Over to you…. Copyright Penspen © 2011
  • 40. Thank You for Your Attention: Close Thank you for your attention Contact Points: Penspen Training Michelle Unger Units 7&8, Terrace Level, St Peter’s Wharf, Newcastle upon Tyne NE6 1TZ, UK Tel: +44 (0) 191 238 2200 Fax: +44 (0) 191 275 9786 email: [email protected] www.penspenintegrity.com Copyright Penspen © 2011