CUT ORDER PLAN SPREADING & CUTTING OF APPAREL PRODUCTS
Download as PPTX, PDF7 likes3,799 views
The document provides information to calculate the costs for cutting a ladies popover tunic, including fabric consumption, labor costs, and total costs. It details the order specifications, marker and spreading plans for two fabrics, calculates ply and marker lengths, and determines the total time and labor cost needed. The total fabric consumption was calculated as 25,349.99 meters for navy fabric at Rs. 100/meter and 7800 meters for coral fabric at Rs. 120/meter, for a total fabric cost of Rs. 34,70,999. The total time was estimated as 106.46 hours at a labor cost of Rs. 30/hour, amounting to Rs. 3193.8 for labor. The concluding total cost for
CUT ORDER PLAN SPREADING & CUTTING OF APPAREL PRODUCTS
- 2. Objective To identify the marker mode & spreading mode. To make Cut order plan for Ladies LS popover tunic. To calculate the labor cost required during the process. To calculate the total fabric consumption & cost of the fabric. To calculate the total cost for Spreading & cutting.
- 3. Order Specification Specification Details Buyer GAP INTL SOURCING IN Garment details LS POPOVER TUNIC Fabric Yarn Dye Checks(100% Cotton) Color Navy Check & Happy Coral Plaid Fabric type Symmetric & Irreversible
- 5. Marker Mode & Spreading Mode Color Fabric Descriptio n Garment Descriptio n Spreading Mode Marker Mode Navy Check Symmetric & Irreversible Symmetric N/O/W F/O/W N/E/W Happy Coral Plaid Symmetric & Irreversible Symmetric N/O/W F/O/W N/E/W
- 6. Cut order plan - Navy Check- Quantity - Navy Check- Marker Planning Size XS S M L XL Total Quantity 1096 1824 2556 3296 2298 11070 S.No Marker Spread 1 Spread 2 No. of Plies No. of Sprea d No. of Plies No. of Spread I XS S M XL 80 13 56 1 II S M M XL 80 9 - - III L L L XL 80 5 62 1
- 7. Cut order plan - Happy Coral Plaid- Quantity - Happy Coral Plaid- Marker Planning Size XS S M L XL Total Quantity 379 578 799 1042 742 3540 S.No Marker Spread 1 Spread 2 No. of Plies No. of Sprea d No. of Plies No. of Spread I XS S M XL 80 4 59 1 II S M M XL 80 2 39 1 III L L L XL 80 1 - -
- 8. Cut order plan - Remnant Marker- Navy Check - Stepped Spread- Navy Check 8 20 20 Marker No. of Plies No. of Spread S M XL - 20 1 S M XL
- 9. Cut order plan - Remnant Marker- Happy Coral Plaid - Stepped Spread - Happy Coral Plaid 22 42 42 54 M XL XL L Marker No. of Plies No. of Spread M XL XL L 54 1
- 10. Data Assumed Maximum plies in lay - 80 plies End allowances - 4cm/ ply Maximum lay length - 10.3mtrs Fabric saving - 4 way marker - 5% Cost of fabric - Navy : Rs.100 Coral : Rs.120 Sizes XS S M L XL Fabric Consumption in Mtrs 2 2.2 2.4 2.5 2.6
- 11. Data Assumed Marker preparation - 0.90 hours/ply Spreading time per ply - 0.85 min Cutting time per garment - 15 min marker Labor cost - Rs.30/hour Cutting machine - Straight knife cutter
- 12. Marker length - Marker Length with fabric saving- Navy Check * Fabric Saving- 4 Way Marker= 5 % Marker I - 9.2 (95/100) = 8.74 Mtrs Marker II - 9.6 (95/100) = 9.12 Mtrs Marker III - 10.1 (95/100) = 9.6 Mtrs Marker IV - 10 (95/100) = 9.5 Mtrs - Remnant Marker Marker V- 6.8 (95/100) = 6.46 Mtrs
- 13. Marker length - Marker length with fabric saving- Happy Coral Plaid * Fabric Saving- 4 Way Marker= 5 % Marker I - 9.2 (95/100) = 8.74 Mtrs Marker II - 9.6 (95/100) = 9.12 Mtrs Marker III - 10.1 (95/100) = 9.6 Mtrs Marker IV - 10 (95/100) = 9.5 Mtrs - Remnant Marker Marker VI - 10.1 (95/100)= 9.6 Mtrs
- 14. Ply Length - Ply length for Navy Check with end loss * End of Ply Loss- 0.04 Mtrs Ply Length I - 8.74 + 0.04 = 8.78 Mtrs Ply Length II - 9.12 + 0.04 = 9.16 Mtrs Ply Length III - 9.60 + 0.04 = 9.64 Mtrs Ply Length IV - 9.50 + 0.04 = 9.54 Mtrs - Remnant Marker Ply Length V - 6.46 + 0.04 = 6.50 Mtrs
- 15. Ply Length - Ply length for Happy Coral Plaid with end loss * End of Ply Loss- 0.04 Mtrs Ply Length I - 8.74 + 0.04 = 8.78 Mtrs Ply Length II- 9.12 + 0.04 = 9.16 Mtrs Ply Length III - 9.60 + 0.04 = 9.64 Mtrs Ply Length IV - 9.50 + 0.04 = 9.54 Mtrs - Remnant Marker Ply Length VI- 9.60 + 0.04 = 9.64 Mtrs
- 16. Lay Length - Lay length- Navy Checks Marker I-(8.78 x 80 x 13) + (8.78 x 56 x 1) = 9622.88 Mtrs Marker II-(9.16 x 80 x 9) = 6595.2 Mtrs Marker III-(9.64 x 80 x 5) + (9.64 x 62 x 1) = 4453.7 Mtrs Marker IV-(9.54 x 80 x 5) + (9.54 x 78 x 1) = 4560.12 Mtrs - Remnant Marker Marker V-(2.24 x 8) + (2.44 x 20) + (2.64 x 20) = 118.09 Mtrs
- 17. Lay Length - Happy Coral Plaid Marker I-(8.78 x 80 x 4) + (8.78 x 59 x 1) = 3327.62 Mtrs Marker II-(9.16 x 80 x 2) + (9.16 x 39 x 1) = 1504.6 Mtrs Marker III-(9.64 x 80 x 1) = 771.2 Mtrs Marker IV-(9.54 x 80 x 2) + (9.54 x 27 x 1) = 1783.98 Mtrs - Remnant Marker Marker VI -(2.44 x 22) + (2.64 x 42) + (2.64 x 42) + (2.54 x 54) = 412.6 Mtrs
- 18. Total Fabric Consumption - Navy checks Total Fabric Consumption for Navy = Marker I + Marker II + Marker III + Marker IV + Marker V 9622.88 + 6595.2 + 4453.7 + 4560.12 + 118.09 = 25,349.99 Mtrs
- 19. Total Fabric Consumption - Happy Coral Plaid Total Fabric Consumption for Coral = Marker I + Marker II + Marker III + Marker IV + Marker VI 3327. 62 + 1504.6 + 771.1 + 1783.98 + 412.6 = 7800 Mtrs
- 20. Fabric Cost - Navy Check *Navy check- Rs. 100/mtr Fabric Cost =Fabric Consumption x Fabric cost/ mtr = 25349.99 x 100 = Rs. 25,34,999 - Happy Coral Plaid *Happy Coral Plaid = Rs. 120/mtr Fabric Cost=Fabric Consumption x Fabric cost/mtr = 7800 x 120 = Rs. 9,36,000
- 21. Total Fabric Cost Total Fabric Cost=Navy Fabric + Coral fabric = 25,34,999 + 9,36,000 = Rs. 34,70,999
- 22. Time Consumption - Marker Presentation Time *Max. Marker preparation time – 0.90 Hrs/lay Time = Marker preparation time x No. of marker = 6 x 0.9 = 5.4 Hrs
- 23. Time Consumption - Spreading Time *Spreading time per ply = 0.85 mins Time = Total no. of plies x Spreading time Navy Plies = 2776 Plies Coral Plies = 899 Plies Spreading Time = 3675 x 0.85 = 3132. 7 mins = 52.06 Hrs
- 24. Time Consumption - Cutting Time *Cutting time per marker lay = 15 mins No. of Navy lays = 36 lays No. of Coral lays = 13 Lays Cutting time = Marker way x cutting time x No. of lays = 4 x 15 x 49 = 2940 mins = 49 Hrs Total time = Marker preparation time + Spreading time + Cutting Time = 5.4 + 52.06 + 49 = 106.46 Hrs
- 25. Labor Cost Labor Cost = Total time x Labor cost *Labor cost : Rs.30/hour Labor Cost = 106.46 x 30 = Rs. 3193.8 - Total Cost Total Cost = Fabric Cost + Labor cost = Rs. 34,70,999 + Rs. 3193.8 = Rs. 34,74,192.8
- 26. Conclusion Based on the production order quantity the Cut Order Plan was made. Assuming necessary details we calculated fabric consumption, fabric cost and total cost.
- 27. Thank You