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Press Machine Inspection

This document outlines an inspection/audit checklist for a machine press. It contains 15 sections to inspect various areas of the press including safety equipment, hydraulic pressures, structural integrity, electrical components, maintenance logs, and operator training. Inspectors are to check for any issues, make necessary adjustments, and suggest replacement parts. The goal is to evaluate the safety and functioning of the press and identify any repairs or employee retraining needed before the next scheduled audit.

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Michael Miotk
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10K views5 pages

Press Machine Inspection

This document outlines an inspection/audit checklist for a machine press. It contains 15 sections to inspect various areas of the press including safety equipment, hydraulic pressures, structural integrity, electrical components, maintenance logs, and operator training. Inspectors are to check for any issues, make necessary adjustments, and suggest replacement parts. The goal is to evaluate the safety and functioning of the press and identify any repairs or employee retraining needed before the next scheduled audit.

Uploaded by

Michael Miotk
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Safety Audit: Covers the inspection procedures for ensuring the function of safety equipment and devices.
  • Hydraulic Inspection: Outlines the steps to verify hydraulic pressures and inspect related components for wear.
  • Structural Inspection: Covers inspection tasks aimed at identifying structural wear and operational machine checks.
  • Maintenance Review: Consists of checks for maintenance logs and employee training, and adjustments where necessary.
  • Remarks and Comments: Space allocated for additional remarks, comments, or diagrams related to the inspection process.

Emirate Safety Services LLC Press Inspection / Audit

Machine Number: Manufacturer: Mechanic Signature: Date: Next Audit Due:

Serial Number: Model Print Name: Time:

1.

Safety Audit: Check function of all safety equipment/devices. No A B C D Area of inspection Guards in place with and properly fastened Electrical interlocks in place and operating for all removable guards Observe operators for safe operating practices. Observe maintenance for safe maintenance practices Inspect level of machine. Pass Fail Remarks

2.

For Machines without Positive Stops No A B C D E F G H Area of Inspection Check centre guide for visible wear Check head rock Look for binding during downward stroke. Verify centre loading/cutting of the press Check centre guide for visible wear Check head rock Look for binding during downward stroke Verify centre loading/cutting of the press Pass Fail Remarks

For Machines with Positive Stops No A B C D E F G H I Area of Inspection Check centre guide for visible wear Check head rock Look for binding during downward stroke. Verify centre loading/cutting of the press Check centre guide for visible wear Check head rock Look for binding during downward stroke Verify centre loading/cutting of the press When on stops measure distance from head to bed Pass Fail Remarks

Emirate Safety Services LLC Press Inspection / Audit

3. No A B C

Check all hydraulic pressures. Area of Inspection Verify Maximum cutting pressure of press Verify low pressure high volume settings Verify high pressure low volume settings Pass Fail Remarks

4.

Inspect hydraulic oil and gearbox oil.

No A B C D E F

Area of Inspection Visually inspect hydraulic oil for contamination Look for foreign objects in the tank Look for burnt oil condition Verify when the last oil change occurred Check gearbox oil for levels and leaks Verify when the last gearbox oil change occurred

Pass

Fail

Remarks

5.

Inspect hydraulic and pneumatic hoses and fittings

No A B C D

Area of Inspection Look for frayed or worn hoses Look for leaks in fittings Look for leaks on the manifolds Look for leaks on the cylinders

Pass

Fail

Remarks

6.

Inspect all points of friction for wear

No A B

Area of Inspection Check the mechanical functioning of the machine Look for wear items

Pass

Fail

Remarks

Emirate Safety Services LLC Press Inspection / Audit


7. Inspect press structure for signs of wear

No A B

Area of Inspection Look for structural cracking on the press Look for loose or missing bolts

Pass

Fail

Remarks

8.

Verify proper operation of machine cycle.

No A B

Area of Inspection Confirm the original machine sequence of operations Look for unsafe sequence of the press

Pass

Fail

Remarks

9.

Verify the application and tooling

No A B

Area of Inspection Verify the cutting tasks are suitable for the press Verify the dies are of the proper design for the press

Pass

Fail

Remarks

10. Inspect electrical panel.

No A B C

Area of Inspection Look for loose wires Clean up any loose wiring in the cabinet Look replaced components that are not compatible

Pass

Fail

Remarks

11. Recommend any replacement parts.

No A B

Area of Inspection Look at any inventory of repair parts Suggest any items of long lead that would lead to extended down time

Pass

Fail

Remarks

Emirate Safety Services LLC Press Inspection / Audit


12. Review maintenance log.

No A

Area of Inspection Make suggestions for improvement

Pass

Fail

Remarks

13. Retrain employees if necessary.

No A

Area of Inspection Verify that all operators know safe operating practices of the press

Pass

Fail

Remarks

14. Make any and all necessary adjustments.

No A

Area of Inspection Make any and all necessary adjustments

Yes

No

Remarks

15. Inspect all filters and change if necessary.

No A

Area of Inspection Inspect all filters and change if necessary

Yes

No

Remarks

Signature on Completion:

Remarks and Comments or Diagrams:

Emirate Safety Services LLC Press Inspection / Audit


Remarks and Comments or Diagrams Cont.

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