mSFN x!NSTL x!N!nG `.yt.yG.
k#N
Document No.
Mesfin Industrial Engineering MIE/QMS/WP/-14-10 PLC Title of document: Issue no.
Procedure for process planning. 02
Page
INTRODUCTION This work break down is performed on the base of work break down structure, which is the procedure for dividing the overall project (work) into sub-elements. The first step in creating a WBS is to divide the total project into major work categories. These major categories then divided into sub categories, which, in turn, are subdivided, and so on. This category makes easier to assign specific responsibilities and to hold people accountable for specific units of work with expected performance, cost, and schedule requirements. The WBS contains five levels Level-1 Product category Level-2 Shop category Level-3 Station category Level-4 Sub operation category Level-5 Task
Prepared by : - Amanuel G. Sign : -
Checked By : - Gizaw B. Sign : -
Approved By : - Nicodemos A. Sign : -
mSFN x!NSTL x!N!nG `.yt.yG.k#N
Document No.
Mesfin Industrial Engineering MIE/QMS/WP/-14-10 PLC Title of document: Issue no.
Procedure for process planning. 02
Page
OBJECTIVE
This process plan is used as work instruction for workstation, reference for common reporting by percentage accomplishment, validation 1. It serves as work instruction for floor workers 2. It can serve as reference for estimating percentage of completion 3. It is help full for defining what, where, when & who is to perform a work 4. It is a base for defining what resources are required for the work 5. It helps to estimate the labor, material & machine cost incurred to accumulation a specific work 6. It is very use full to improve the process design of different projects by having feed back. 7. It is very important tool to estimate percentage of completion both cost wise & in terms of time Percentage of completion (In terms of cost incurred is) % accomplishment per total cycle = (Labor cost of station to complete one product + Cost of standard raw material/accessory input to the specific station + Machine cost on the specific station)/Total production cost of the product x 100.
Prepared by : - Amanuel G. Sign : Checked By : - Gizaw B. Sign : Approved By : - Nicodemos A. Sign : -
keep as record for future use and generally used for recording the efficient & effective process after
mSFN x!NSTL x!N!nG `.yt.yG.k#N
Document No.
Mesfin Industrial Engineering MIE/QMS/WP/-14-10 PLC Title of document: Issue no.
Procedure for process planning. 02
Page
Fuel Cargo Semi-Trailer
Level-I (Product Category) Material preparation Level-II (Shop category)
Pantograph Rectification & Grinding Big shearing Small shearing Notching Band saw Power hacksaw Big bending Prepared by : - Amanuel G. Sign : 05.01
Machine shop
05.02
Welding shop
Painting
05.04
Finishing
01.05 05.03.01 05.03.02 051.03.03 05.03.04 05.03.05 05.03.06 05.03.07 05.03.09 05.03.09
05.03
Longitudinal beam tack & final welding
05.01.01 05.01.02 05.01.03 05.01.04 05.01.04 05.01.05 05.01.06 05.01.07 Checked By : - Gizaw B. Sign : -
Frame tacking & Final Welding Reserve fuel fabrication Axle Assembling & frame mounting Shell Fabrication Shell Assembling & False Chassis
Mounting Axle Assembling with Shell Tank
Tool Box Fabrication & Assembling
Fabrication Pedestrian Guard & Assembling
Approved By : - Nicodemos A. Sign : -
mSFN x!NSTL x!N!nG `.yt.yG.k#N
Document No.
Mesfin Industrial Engineering MIE/QMS/WP/-14-10 PLC Title of document: Issue no.
Procedure for process planning. Rolling 02 05.01.08
Assembling of Acceseries & Fittings
Page
05.03.10
Fuel Cargo Semi-Trailer percentage completion summery
Level-I (Product Category) =100% Material preparation
25%
Machine shop
26%
Welding shop 87%
Painting
90
Finishing
100% 27% 28%
Level-II
(Percentage completion per Shop category)
Pantograph Rectification & Grinding Big shearing Small Shearing Notching Band saw Power hacksaw Big bending 23% (Cutting & shearing operation)
Longitudinal beam tack welding Frame tacking & Welding
Axle Assembling & frame mounting Plat form assembling Shell fabrication & Mounting
60% 73% 87%
Prepared by : - Amanuel G. Sign : -
25% Checked By : - Gizaw B. Sign : -
Approved By : - Nicodemos A. Sign : -
mSFN x!NSTL x!N!nG `.yt.yG.k#N
Document No.
Mesfin Industrial Engineering MIE/QMS/WP/-14-10 PLC Title of document: Issue no.
Procedure for process planning. Small bending Rolling 02
Page
Form No: - WF/PIT/060
MESFIN INDUSTRIAL ENGINEERING (PLC)
PROCESS PLAN OF THREE-AXLE FUEL CARGO SEMI-TRAILER
WORK BREAK DOWN STRUCTURE
October -2007
Prepared by : - Amanuel G. Sign : Checked By : - Gizaw B. Sign : Approved By : - Nicodemos A. Sign : -
mSFN x!NSTL x!N!nG `.yt.yG.k#N
Document No.
Mesfin Industrial Engineering MIE/QMS/WP/-14-10 PLC Title of document: Issue no.
Procedure for process planning. 02
Page
MESFIN INDUSTRIAL ENGINEERING (PLC)
PROCESS PLAN OF THREE-AXLE FUEL CARGO SEMI-TRAILER
OPERATION SHEET OF WELDING
Prepared by : - Amanuel G. Sign : Checked By : - Gizaw B. Sign : Approved By : - Nicodemos A. Sign : -
mSFN x!NSTL x!N!nG `.yt.yG.k#N
Document No.
Mesfin Industrial Engineering MIE/QMS/WP/-14-10 PLC Title of document: Issue no.
Procedure for process planning. 02
Page
October-2007
MESFIN INDUSTRIAL ENGINEERING (PLC)
PROCESS PLAN OF THREE-AXLE FUEL CARGO SEMI-TRAILER
BILL OF QUANTITY (BOQ for 11 units)
Prepared by : - Amanuel G. Sign : Checked By : - Gizaw B. Sign : Approved By : - Nicodemos A. Sign : -
mSFN x!NSTL x!N!nG `.yt.yG.k#N
Document No.
Mesfin Industrial Engineering MIE/QMS/WP/-14-10 PLC Title of document: Issue no.
Procedure for process planning. 02
Page
October -2007
MESFIN INDUSTRIAL ENGINEERING (PLC)
PROCESS PLAN OF THREE-AXLE FUEL CARGO SEMI-TRAILER
EFFECTIVENESS OF UTILIZATION ANALYSIS
Prepared by : - Amanuel G. Sign : -
Checked By : - Gizaw B. Sign : -
Approved By : - Nicodemos A. Sign : -
mSFN x!NSTL x!N!nG `.yt.yG.k#N
Document No.
Mesfin Industrial Engineering MIE/QMS/WP/-14-10 PLC Title of document: Issue no.
Procedure for process planning. 02
Page
(Percentage of Utilization=94 %) May-2007
MESFIN INDUSTRIAL ENGINEERING (PLC)
PROCESS PLAN OF THREE-AXLE FUEL CARGO SEMI-TRAILER
CUTTING PROCEDURE
Prepared by : - Amanuel G. Sign : Checked By : - Gizaw B. Sign : Approved By : - Nicodemos A. Sign : -
mSFN x!NSTL x!N!nG `.yt.yG.k#N
Document No.
Mesfin Industrial Engineering MIE/QMS/WP/-14-10 PLC Title of document: Issue no.
Procedure for process planning. 02
Page
May-2007
Prepared by : - Amanuel G. Sign : -
Checked By : - Gizaw B. Sign : -
Approved By : - Nicodemos A. Sign : -
