Service Manual

S.M.V. 1.1.1 03/09/09

1.
1. 2.

Table of contents

Table of contents.................................................................................................... 2 Appliance properties and technical data................................................................. 3 2.1 Appliance description................................................................................... 3 2.2 Technical data.............................................................................................. 3 2.3 Legend ......................................................................................................... 4 2.4 Illustrations................................................................................................... 5 2.4.1 Top view ........................................................................................... 5 2.4.2 Rear view.......................................................................................... 6 2.4.3 Internal view ..................................................................................... 7 3. Safety recommendations........................................................................................ 8 3.1 General recommendations........................................................................... 8 3.2 Recommendations for repairing the KC4 ................................................... 8 4. Accessories/equipment .......................................................................................... 9 4.1 Tools ............................................................................................................ 9 4.2 Measuring devices ....................................................................................... 9 5. Measuring method................................................................................................ 10 6. Appliance installation............................................................................................ 11 7. Disassembly ......................................................................................................... 12 8. Circuit description ................................................................................................. 13 9. Settings and tests ................................................................................................. 16 9.1 Preparation (before switching on the appliance)........................................ 16 9.2 Setting heating current............................................................................... 16 9.3 Setting module temperature....................................................................... 16 9.4 Testing operating voltages ......................................................................... 17 9.5 Testing measuring station speed ............................................................... 17 9.6 Mechanical setting of the sensor ............................................................... 17 9.7 Setting the electrical gain ........................................................................... 18 9.8 Setting the LCD display contrast................................................................ 18 10. Spare/replacement parts ...................................................................................... 19 11. Printer configuration ............................................................................................. 20 12. KC4 circuit diagrams and mounting plans, exploded drawings .......................... 21

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2.
2.1

Appliance properties and technical data

Appliance description

The Amelung KC4 is a semi-automatic mechanical clot recognition system for determining prothrombin times (PT), activated partial thromboplastic times (APTT) and fibrinogen concentrations that are determined using the Clauss method. The KC4 can be used for all clotting time tests which end in the formation of fibrin. Both plasma and full blood can be used as samples in conjunction with appropriate reagents. The samples and reagents are pipetted manually. Measurements up to the clotting time are automatic.

2.2
Type:

Technical data
Clot analysis machine; table-top

Operating principle: Ball method Measuring channels: 4 (mechanical) Display: Liquid crystal display (LCD) Incubation stations: 8 Reagent stations: 5 Dimensions: Height: 120 mm Width: 354 mm Depth: 450 mm Weight: 6.3 kg Electrical specifications: Voltage: 100-240 Volt/50-60 Hz Current consumption: 1.5 A at 110 Volt; 0.4 A at 230 Volt Temperature control: Measuring module: 37.3 C 0.5 C Measuring time: minimum: 4.5 seconds maximum: 999.9 seconds 3

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2.3

Legend

see also chapter

Item number

(N00000)

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2.4

Illustrations

2.4.1 Top view

Reagent Incubation

Measuring stations

Display

Keypad

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2.4.2 Rear view

Fan Switch

Pipettes

Power supply

Printer

Power supply printer

Rear view with connection panels

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2.4.3 Internal view

Pot temperature equalisation

Processor

Pot display contrast

Sensor connection

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3.

Safety recommendations
IMPORTANT! Read these instructions carefully and follow them at all times! Take note of warnings and recommendations! This will avoid damage to equipment and personal injury!

3.1

General recommendations

If the KC4 displays faults which could endanger patient or operator it should not be used (IEC 61010). Protective clothing, especially disposable gloves, must be worn. You may come into contact with infected plasma (hazardous substance). Protective clothing, especially disposable gloves, that have been in contact with hazardous substances (e.g. infected plasma) must be disposed of immediately (Technical Rules for Hazardous Substances - Technische Regeln fr Gefahrstoffe (TRGS)). Plasma samples and reagents are special waste. The special waste must be disposed of in accordance with industrial instructions (laboratory regulations).

3.2

Recommendations for repairing the KC4

The appliance must not be used for tests whilst under repair. If possible, the appliance must be disconnected from the power supply. After the KC4 has been repaired control measurements are to be carried out to check the appliance is working properly. The measured values obtained must correspond to the reference ranges.

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4.
4.1 4.2

Accessories/equipment
Tools Measuring devices
J10013 J03100 (230 Volt) or J03110 (110 Volt)

No special tools are required to service the KC4.

The following measuring devices required to check the functions of the KC4: Standard measure Magnetic field strength measuring device micro (FM1micro) or Magnetic field strength measuring device micro (FM1micro) Thermometer Digital multimeter Storage oscilloscope Current measuring adapter

J01825

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5.

Measuring method

The KC4 is an electro-mechanical clot recognition system. The system uses a special cuvette that contains a special steel ball. The sample is placed in the cuvette. After the appropriate incubation period the cuvette is placed in the measuring station of the KC4. The measuring station rotates slowly, making the cuvette turn along its longitudinal axis. Since the cuvette is positioned at an angle in the measuring station, the ball always remains at the lowest point in the cuvette thanks to gravity and the magnetic field. Directly opposite the position of the ball is a magnetic sensor. When the appropriate reagent is added, a timer is started. When clotting begins, fibrin threads form in the sample-reagent mixture. These fibrin threads pull the ball from its position as determined by gravity. This change in position triggers an impulse in the magnetic sensor which stops the timer electronically.

Diagram of the measuring system (available for KC4 4x)

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6.

Appliance installation

The KC4 must be placed on a level, stable surface. The environment should be dustfree and at a fairly constant temperature (max. room temperature 30 C). The appliance should not be used in strong draughts or in direct sunlight. The fan opening on the rear of the casing must not be covered.

2.4.2

WARNING! Failure to observe these instructions could cause the KC4 to malfunction! Should the KC4 malfunction, it must be ensured before carrying out any repairs that the environmental requirements described above have been satisfied. The appliance must be kept in a horizontal position at all times.

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7.

Disassembly

To disassemble the KC4, remove the 3 screws on the rear and the 2 screws on the underside of the appliance (front). The top cover can now be removed. When doing so make sure that the keypad is firmly attached to the top cover. Before completing removal, the connecting cable must be carefully unplugged from the J18 plug connector on the main board. The keypad is glued onto the top cover. It can be removed to be replaced. Any remnants of glue which remain must be removed before gluing on a new keypad. Remnants of glue must not be removed with cleaners that contain solvents! The display is fastened to the appliance with 4 screws. Below the display is the inverter board (HIGH VOLTAGE!) for the display lighting. This board can be taken out after removing the two fixing screws. WARNING! High voltage! Do not touch live components! DANGER! The main board is secured in the lower part of the appliance with 5 screws. All connectors and sensor connections must be removed to take the board out. To remove the measuring module the 4 screws on the underside of the appliance and all measuring module connectors must be removed. The sensor wires are to be disconnected prior to disassembly. The 4 heating transistors are located on the underside of the measuring module. From here you also have access to the drive belt.

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8.

Circuit description
Power pack Keypad Adapter board Display Main board Processor Measuring module Heating board

The KC4 consists of the following relevant components:

The appliance is powered by an external 12-Volt power pack. This power pack should always be completely replaced during servicing, as the power pack also provides protection as well as powering the appliance. Internally these 12 Volts generate a 5 Volt voltage, and a 6.5 Volt voltage for the printer. The 6.5 Volt voltage for the printer cuts in if the measuring module temperature exceeds 35 C. In addition, voltages of 12 Volt and 5 Volt are generated. These voltages should always be checked during servicing.

9.4
To light the display an additional high voltage is generated in the inverter, which is fitted beneath the display. Under no circumstances should this high voltage be measured with a normal multimeter. WARNING! Do not touch live components! DANGER!

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The processor is entirely responsible for controlling the appliances processes. All other appliance components are linked to the processor directly or via driver stages. Because of the 8-bit broad processor data bus the data from keypad, pipettes and measuring channels are made available via a multiplexer on pins 2-7, 30 and 32 of the processor. The display is connected directly to the processor. The display contrast can be adjusted using pot R1.

9.8
The stepping motor for driving the measuring stations is controlled by IC U6 and IC U5. A rectangular signal with c. 1 kHz generated by the processor is applied to pin 14 of IC U6. This signal is converted and applied to the IC U5 output stages. The frequency and speed of the motor are set. The temperature of the measuring module is scanned using the NTC TR1 resistor. This resistor forms a voltage divider with the R5 resistor, whose voltage is scanned at pin 39 of the processor and converted to an 8-bit data value internally. Pot R3 is used to set the reference voltage of the AD transformer in the processor.

9.3
The heating of the measuring station module is controlled by a PWM signal from pin 12 in the processor. The lower the temperature, the broader this signal. The PWM signal is integrated with IC U1, so that the 4 heating transistors are driven with direct voltage. To prevent the measuring module overheating in the event of a fault there is a thermostatic switch which interrupts the power supply to the heating transistors if the temperature exceeds 60 C. The heating is switched back on once the module has cooled down. The BZ1 acoustic sensor is controlled via pin 13 of the processor and transistor Q1.

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The four hybrid modules U13-U16 are used to assess the measuring pulses recorded by the sensors J24-J27. If the movement of the special steel ball is detected by the beginning of clotting, one of the LEDs D3-D6 lights up by way of a check. The hybrid modules are supplied with the required -12 Volt und +12 Volt via the DC/DC transformers U8 and U9. The A1 rechargeable battery supplies the processor with backup voltage when switched off. When the battery is fully charged the appliance data is retained for c. 2 weeks. IMPORTANT! The board must not be equipped at the point of the R10 resistor. The battery would be drained too quickly via this resistor. For appliances up to no 02N60100 it should always be checked during servicing whether the board is equipped at this point. If the board is equipped, the resistor should be removed. Position of resistor: below the processor! If the battery is drained too quickly or the processor removed from the appliance, date, time and test parameters will be lost!

Master password 9367: This password remains valid at all times and cannot be changed or blocked. The master password can also be used to create a new user password if the existing one is forgotten. Because the master password is also used to open the service menu, under no circumstances should it be given to customers or users.

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9.
9.1

Settings and tests

Preparation (before switching on the appliance)

Turn pot R2 to right limit (maximum heating current) Turn pot R3 to left limit Switch on appliance Pre-set the display contrast with pot R1

9.2

Setting heating current

Note: appliance temperature and room temperature c. 20 C Preparation: An ammeter is to be connected to the 12 V supply lead of the KC1. (measuring adapter J01825). Press START and STOP keys simultaneously The master password window opens. Enter password (9367)and confirm with ENTER The maximum heating current is set with the STOP key. Press the STOP key 33 times until the bar is at the 10th line (from software version V2.2 this is pre-set). If a mistake is made, the heating current value set can be corrected using the START and STOP keys. The setting is saved by pressing ENTER. The total current consumption during the heat-up phase should be c. 4.8 A. At the end of the heat-up phase the total current consumption should fall to c. 1.2 A.

9.3

Setting module temperature

To do this, a cuvette approx. one-third filled with water is to be placed in the hole at the bottom right above the 4th measuring station (bottom incubation row). The water temperature in the cuvette is measured with a thermometer. The temperature should be 37.4 C (0.5 C). If the temperature display rises above 35 C after the KC4 is switched on, the display switches from showing the thermometer to the main menu. The menu is changed with the ENTER key. The clot measurement is displayed. The temperature calculated by the processor is shown in the top right of the display. This temperature display must now be compensated using pot R2 with the temperature reduced by 0.3 C by the thermometer.

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16

Example:

KC4 display: Thermometer:

37.1 C 33.8 C

The display would now have to be set to 33.5 C with pot R2. The KC4 now sets the module temperature to the new value. Once the new module temperature has been reached and the water in the cuvette has reached this temperature, the temperature should be checked again. The thermometer should now show 37.4 C. If not, the display temperature must be compensated again with pot R2 using the above procedure.

9.4

Testing operating voltages

at pin 11 KC-Sens U13 + U 16 c. +12 V DC at pin 8 KC-Sens U13 + U16 c. -12 V DC at U2 pin 3 c. + 5 V DC at printer power supply jack c. + 6.2 V DC (voltage only applied if the module temperature is > 35 C)

9.5

Testing measuring station speed

Measure the speed (50 rpm) with a stopwatch. To do this, place a cuvette marked on the edge in the measuring station and count the revolutions with the appliance running.

9.6

Mechanical setting of the sensor

In addition to a hall sensor, the sensor (X10009) also contains a permanent magnet, whose magnetic field acts on the steel ball in the cuvette with a defined force. The force is set by the distance of the sensor to the measuring station. This setting is made by Trinity Biotech GmbH and must not normally be corrected. The sensor setting can be checked with the field strength measuring device FM1 micro J03100 (230 V) or J03110 (110 V) from Trinity Biotech GmbH. To check the magnetic field strength the measuring module of the KC4 and the magnetic field detector of the FM1 micro must have an operating temperature of c. 37 C. The FM1 micro must be zero offset immediately prior to the test. This is done by pressing the zero key on the FM1 micro. It is important when doing this that the magnetic field detector is not near any magnetic field. It must not therefore be in the measuring station whilst performing the zero offset. The magnetic field detector is now inserted into the measuring station to be tested and secured with the centring ring. The maximum value of the display can now be found by carefully turning the detector. This maximum value should be 82 2 scale divisions.

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If the value is not correct or if the sensor has to be replaced, the sensor lock nut has to be removed. The magnetic field can be set to 82 scale divisions by rotating the sensor forwards and backwards. Then secure the sensor with the lock nut. The sensor setting should be re-checked after every zero offset. The electrical gain must be reset after any mechanical sensor adjustment.

9.7

Setting the electrical gain

First the standard measure from Trinity Biotech GmbH (J10003) is inserted into the measuring station to the bottom of the measuring beaker and secured with the centring ring. The voltages measured by J10 - J13 at MP3 are set to 3 Vss by means of a storage oscilloscope and a 1:1 probe with the pot situated on the KC-Sens hybrid. It is important here that the measurement is made with the DC setting, so as not to falsify the result.

Measuring signal with standard measure

9.8

Setting the LCD display contrast

The contrast of the LCD display can be adjusted using pot R1. Important! The contrast of the LCD display is temperature-dependent. The setting should therefore only be made once operating temperature has been reached.

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10. Spare parts

Part No
N20520 211010 X10091 X10009 111049 241101 121562 120506 234167 234169 341322 121505 N51000 218725 240042 249100 X10083 221004 222009 221005 N51100 247207 247217 241011 144020 144021 244068 113472 122059 122507 273101 273029 273257 273064 234165 234166 341210 245535 244831 Description Mechanical UnitKC4 Delta Micro (AN) Resistor NTC temperature control probe Measuring cup Micro KC4A/KC10A complete Sensor KC (AN) Belt pulley KC4A/KC10A motor Motor RDM 42/12 G A2 Thermal cut-off switch P82 60 5 Flat belt 81,6x1,2x6mm Cable gy 1,3x320 R M4/Fsh 6,3 Cable gy 1,3x130 R M4/Fsh 6,3 Grooved pin 3x22 DIN 1474 S4 Thermal cut-off bracket PC-board KC4 Delta MB Mikro AN IC 7805 voltage regulator TO-220 Buzzer Piezo KC1 Delta Accumulators-Nc3-60 Dm 3,6V-60Mah Sensor plug AN 320mm cable Socket 3pol Mini-DIN mounted Plug 9pinned SUB-D 90 Voltage supply socket Kycon PC-board KC4 Delta ADP Display LMG7420PLFC-X Inverter INVC 191 Ventilator SEPA MFB30A12 Casing (upper section) KC4 Delta Casing (lower section) KC4 Delta Mercury Switch Cover EMV MiniDIN-socket Cover EMV 9pol Sub-D Collecting pan KC4Delta Cable 20pol 180mm 2xBu JST B20BXH Cable 14pol 200mm Cable 10pol 200mm 2xSteck. 10pol Cable 5pol 160mm Display/Inverter Cable black 0,93x250 2xFsh6,3iso Cable rd 0,93x200 2xFsh6,3iso Grooved pin 1,5x6 S24 Power supply 12V 70W KC Delta Foil keyboard KC4 Delta

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11. Printer configuration

It if becomes necessary to reconfigure the DPU 414 printer, the service menu can be accessed by pressing the Online key while switching on. The printer now gives the current settings. The individual items in the list can be changed by pressing the Online key. Pressing Online switches each option to On. Pressing Paper Feed switches to Off. After every 8 entries the settings can be saved by pressing Paper feed, Online jumps to the next 8 entries. Below are the basic printer settings: SW1: (OFF) (ON) (ON) (OFF) (ON) (OFF) (ON) (ON) : : : : : : : : Input = Serial Printing Speed = High Auto Loading = ON Auto LF = OFF Setting Command = Enable Printing Density = 100%

SW2:

(ON) (ON) (ON) (ON) (ON) (ON) (ON) (OFF)

: : : : : : : :

Printing Columns = 40 User Font Back up = ON Character Select = Normal Zero = Normal International Character Set = U.S.A.

SW3:

(ON) (ON) (ON) (ON) (OFF) (ON) (ON) (ON)

: : : : : : : :

Data Length = 8 Bit Parity Setting = NO Parity Condition = ODD Busy Control = H/W Busy Baud Rate Select = 9600 Bps

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12. KC4 circuit diagrams and mounting plans, exploded drawings

Block diagram KC4delta (N04000)........................................................ 05.02.03 Circuit diagram KC4delta MB (N51000)................................................ 14.09.01 (Main board, 5 pages) Mounting plan KC4delta MB (252129) .................................................. 03.05.01 Circuit diagram KC4delta HZ (N51201)................................................. 01.10.01 (PC-board heating) Mounting plan KC4delta HZ (252137) ................................................... 26.09.01 Circuit diagram KC4delta ADP (N51100).............................................. 14.09.01 (PC-board adapter keyboard) Mounting plan KC4delta ADP (252131) ................................................ 03.05.01 Exploded drawing KC4 Exploded drawing measuring block KC4

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Mains
100-240V AC

External Power Supply

CINCON TR70A12

Internal
12V DC

+5V

+5V +12V
D

Power Supply

+12V

D
+6,5V

J5, J6

+12V

0R1

J1, J2

6,5V for Printer (J23)

+6,5V

R18

Temp. Fuse
TS1

+5V

BZ1

KC4 delta MB

PCB
1, 46 13 12

KC4 delta HZ PCB

Heat Block

Heater

PC
C

R2

J19 / U12

MCU
adjust I max

J18 J3

Q1 - Q4

Heating management

U3

M2
Motor management
U5 / U6 J18 J3

Printer
J20 / U11

Processor
Internal

10

Stepper Motor

+12V

+5V

43 AD-Converter R3 adjust Temperature

J18 J3

Temp. Sensor
TR1

DC - DC Converter
U7

4 x Ball Sensor
-15V

-15V
45

J24 - J27
3,6V
+

LC - Display
2-7, 30, 32

A1
BATTERY -

Inverter for Backlight

J14

J3

4x Sensor PCB
U13 - U16

+12V

R1 adjust contrast

Multiplexer
U17 - U20 +12V
J28 J1

-12V

+12V

2x DC-DC Converter
U8, U9

Keypad
J2

Pipette
J15 - J17
nderung: Datum: Name:

+12V
+12V

-12V

KC4 delta ADP PCB

Title:

Block Diagram KC4 delta

BG-Number: N04000 Ltp-Number:

Trinity Biotech
Lehbrinksweg 59 D-32657 Lemgo Tel.: 05261/963-0 Fax: 05261/963-112 Time: [Link] Sheet 1 of 1

Size:

A3
1 2 3 4 5 6

Revision:
7

05.02.03

Revision:
Print-Date: 10-Jul-2003

File: Block Diagram [Link]

+12* (for Heating) D J3 J9 POWER 12V DC 3 2 1 1 1

+12

+5 +12 U1 MC7805 U7 +5V GND 3 1 C2 33/16V C15 0.1F C16 0.1F C17 0.1F C18 0.1F C19 0.1F C20 0.1F C21 0.1F C22 0.1F C23 0,1F C24 0,1F C25 0,1F D1 LEDgrn R4 2K2 24 3 10
DC DC Converter for LCD Display

to Switch J2 L1 F1 TR5/2A CON1(+12V) CON1(+12V) D7 6PKE15A C1 470F/25V C14 0.1F 1 Vin

-15

DC/DC Converter 11 +V in +V1 out +V in GND GND -V in -V in TEM2-1222 +V1 out GND GND -V2 out -V2 out 14 15 22 2 23 GND GND

GND GND GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

12 13

GND R32 D0 D1 D2 D3 D4 D5 D6 D7 2 3 4 5 6 7 8 9 WR RD CE C/D DISP_OFF F/S Reverse PRN/ON GND 4,7K-SIL8 4,7K-SIL8 2 3 4 5 6 7 8 9 R33 S-Mot RET HZ SUM ine dclk aclk GND 4,7K-SIL8 D0..D7 +5 U3
adjust Temperature

R34 2 3 4 5 6 7 8 9

GND

GND

[Link] KC4-V40 D0..D7 aclk ine PIP TTL-OUT1 6 8 10 12 14 16 18 20 RD TTL-OUT2 D1 TTL-OUT3 D3 TTL-OUT4 D5 D7 RET DISP_OFF Reverse TTL-OUT2 TTL-OUT3 J14 TTL-OUT4 +12 1 2 +12V GND ON/OFF BR1 BR2
to Inverter LCD Display

+5 +5 1 46 45 44 43 42 41 40 39
-

GND +5 J1

+5

aclk ine

Display
D8 1N4148 R1 Contrast LCD Display 1K GND 1 3 WR R9 22R D0 D2 D4
+

VCC(+5V) L60/D0 L61/D1 L62/D2 L63/D3 L64/D4 L65/D5 L66/D6 L67/D7 L70 L71(RET) L72(HZ) L73(SUM) L80/WR L81/RD L82/CE L83/C/D L84(DISPL_OFF) L85(F/S) L86(Reverse) L87 RESET GND

VCC(+5V)

Vref R3 +5V 10K

GND V0 WR D0 D2 D4 D6 CE -15 F/S DISPLAY

+5 C/D RD D1 D3 D5 D7 RET DISP_OFF Reverse

2 4 C/D

D0 D1 D2 D3 D4 D5 D6 D7 B S-Mot RET HZ SUM WR RD CE C/D DISP_OFF F/S Reverse PRN/ON T1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Processor
ACN-2/4

BATT. AGND A/D-Ref-in AN3 AN2 AN1 AN0 Alarm out L41/PC L40 L42 L37 L36 L35(ine) L34(dclk) L33(aclk) RTS0/L95 RXD1/L94 TXD1/L93 CTS0/L92 RXD0/L91 TXD0/L90

to Sheet 4

GND Vref

5 7 9 11 13 15 17

TTL-OUT1 TTL-OUT2 TTL-OUT3 TTL-OUT4

not mounted

GND R8 R10 4,7K A1 Akku 3,6V

D6 CE

KC4-V30 [Link] TTL-OUT1 TTL-OUT1 B TTL-OUT2

38 37 GND 36 35 34 33 32 31 30 29 28 27 26 25 24 ine dclk aclk RTS0 RXD1 TXD1 CTS0 RXD0 TXD0 GND KC4-V50 [Link] RTS0 RXD1 TXD1
to Sheet 5

F/S -15 +12 R5 1K

19

to Sheet 3
TTL-OUT3 TTL-OUT4

3 4 BZ1 R7 10K B/C 11-S GND 5

KC4-V20 [Link] S-Mot PRN/ON HZ PIP S-Mot PRN/ON HZ PIP TR

to Sheet 2

INVC191 TR

CTS0 RXD0 TXD0 R6 4k7 Q1 BC547B

GND
nderung: Datum: Name:

GND

Value U3 10.07.03

BS

Title:

KC4 delta
Revision:
7

MB
Ltp-Number: 252129 Revision: 03.05.01
Print-Date: 10-Jul-2003

Sigma-Amelung
Lehbrinksweg 59 D-32657 Lemgo Tel.: 05261/963-0 Fax: 05261/963-112 Time: [Link] Sheet 1 of 5

Size:

BG-Number: N51000

A3
1 2 3 4 5 6

14.09.01

File: [Link]

+12

D R11 10M D9 +5 1N4148 U4A PIP PIP 3 14 1 2 D11 1 2 3 4 5 6 7 R20 100K R14 4R7 R15 4R7 R16 4R7 GND J15 1 2 3 4 5 6 7 1 2 3 4 5 6 7 PIPETTE1 J16 1N4148 GND D10 GND 1N4148 C26 10nF 1 2 3 4 5 6 7 PIPETTE2 J17 GND GND 1 2 3 4 5 6 7 1 2 3 4 5 6 7 PIPETTE3

GND +5

R12 100K

4093

GND

KC4-V50 [Link] PRN/OFF L/ON PRN/ON U6 S-Mot S-Mot 14 13 15 CLK ENA RST Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 CO 3 2 4 7 10 1 5 6 9 11 12 GND 1 2 3 4 5 6 7 8 PRN/ON U5 IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 GND ULN2004A OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 CLAMP 16 15 14 13 12 11 10 9 PRN/OFF L/ON
to Sheet 5

+5

+12 R13 1R J18 1 2 3 4 5 6 7 8 9 10 CON10 GND J5

+12 TR R17 620R TR

to KC4delta HZ (Heating)

+5

16 8

+5V GND 4017

D12 1N4148 GND

+12*

R18 0,1R

L2 FXC4B1

1 12V HZ C3

to KC4delta HZ (Heating)

+5 R2 500R 3

2200F/25V

14

U10A GND

GND J6 1 to KC4delta HZ (Heating) GND GND A

HZ

2 R19 2K7 A

+5V

HZ

SN74LS00 GND GND

D2 LED/red

GND Title: Size:

KC4 delta MB
BG-Number: N51000

Trinity Biotech
Lehbrinksweg 59 D-32657 Lemgo Tel.: 05261/963-0 Fax: 05261/963-112 Print-Date: 25-Jun-2003 Time: [Link] Sheet 2 of 5

A3
1 2 3 4 5 6

Ltp-Number:

Revision:
7

14.09.01

Revision:

252129 03.05.01

File: [Link]

D +5 U11 1 3 4 5 11 10 12 9 C1+ C1C2+ C2T1IN T2IN R1OUT R2OUT MAX232 Vs+ VsVCC GND T1OUT T2OUT R1IN R2IN 2 6 16 15 14 7 13 8

C28 1F/63V

C27 1F/63V

TXD0 RTS0 RXD0 CTS0 TXD0 RTS0 RXD0 CTS0

GND RXD0 RTS0 TXD0 CTS0

J20 1 6 2 7 3 8 4 9 5 DB9 GND GND GND GND GND GND GND

Printer

C29 1F/63V

C30 1F/63V

D15 ZD4V7

D17 ZD4V7

D16 ZD4V7

D18 ZD4V7

C32 1F/63V

C31 1F/63V 1 3 4 5 11 10 12 9

+5 U12 C1+ C1C2+ C2T1IN T2IN R1OUT R2OUT MAX232 Vs+ VsVCC GND T1OUT T2OUT R1IN R2IN 2 6 16 15 14 7 13 8

TXD1 RXD1

TXD1 RXD1 GND

GND RXD1 GND C33 1F/63V C34 1F/63V ZD4V7 GND GND GND GND GND ZD4V7 D19 D20 TXD1

J19 1 6 2 7 3 8 4 9 5 DB9

PC

PRN/OFF B +12*

PRN/OFF

R22 100K J23 R21 0,1R L3 1 FXC4B1 GND U2 MC7805 Vin +5V 3 +6.5V Q2 IRF540 +6V* 1 2 3 4 5
POWER for Printer

Printer(+6V)

R23 0,1R

J21 1 2 Ventilator GND J22 1 GND 2 LUEFTER GND C35 C4 2200F/25V 0,1F

D13 1N4148

C38 C36 0,1F C5 470F/25V 0,1F

C37 0,1F

GND

D14 1N4148

GND

GND

R24 L/ON A L/ON 0,1R

GND

GND

GND

Title: Size:

KC4 delta
Revision:
7

MB

Trinity Biotech
Lehbrinksweg 59 D-32657 Lemgo Tel.: 05261/963-0 Fax: 05261/963-112 Print-Date: 25-Jun-2003 Time: [Link] Sheet 5 of 5

A3
1 2 3 4 5 6

BG-Number: N51000

14.09.01

Ltp-Number: 252129 03.05.01 Revision:

File: [Link]

+12 U9 DC/DC Converter 1 11 +V in +V1 out 24 D GND GND GND GND 3 10 12 13 +V in GND GND -V in -V in TEM2-1221 +V1 out GND GND -V2 out -V2 out 14 15 22 2 23 +5 GND GND

+12 U8 1 24 GND GND GND GND 3 10 12 13 DC/DC Converter 11 +V in +V1 out +V in GND GND -V in -V in TEM2-1221 +V1 out GND GND -V2 out -V2 out 14 15 22 2 23 +5 GND GND D

R25 3K3 -12V Chanal 1+2 +12V Chanal 1+2 -12V Chanal 3+4 +12V Chanal 3+4

R27 3K3

Channel 1
U13 11 GND C 10 8 15 J10 3 2 1 MP1-3 5 13 14 VSS(+12V) GND -12V MP1 MP2a MP2b MP3 X54400 KC-SENS X54500 TIMING2 LED-OUT TTL-OUT 4 7 9 D3 LED V+ SENSOR-IN TIMING1 1 2 3 C39 1F

TTL-OUT1

TTL-OUT1 U15 J24 1 2 V+ OUT KC AN X10009 J12 3 GND 3 2 1 MP1-3 5 13 14 C11 10F/16V GND 11 10 8 15

Channel 3
VSS(+12V) GND -12V MP1 MP2a MP2b MP3 X54400 KC-SENS X54500 TIMING2 LED-OUT TTL-OUT 4 7 9 D5 LED V+ SENSOR-IN TIMING1 1 2 3 C41 1F

TTL-OUT3

TTL-OUT3 J26 1 2 V+ OUT KC AN X10009 3 C

GND

GND

C6 10F/16V

C7 10F/16V

Ball-Sensor

GND

C10 10F/16V

Ball-Sensor

GND

GND

GND +5

GND

GND

GND +5

R26 3K3 B

R28 3K3 B

Channel 2
U14 11 GND 10 8 J11 3 2 1 MP1-3 15 5 13 14 VSS(+12V) GND -12V MP1 MP2a MP2b MP3 X54400 KC-SENS X54500 TIMING2 LED-OUT TTL-OUT 4 7 9 D4 LED 1F V+ SENSOR-IN TIMING1 1 2 3 C40

TTL-OUT2

TTL-OUT2 U16 J25 1 2 V+ OUT KC AN X10009 J13 3 GND 3 2 1 MP1-3 GND 11 10 8 15 5 13 14

Channel 4
VSS(+12V) GND -12V MP1 MP2a MP2b MP3 X54400 C12 10F/16V C13 10F/16V KC-SENS X54500 GND GND TIMING2 LED-OUT TTL-OUT 4 7 9 D6 LED V+ SENSOR-IN TIMING1 1 2 3 C42 1F

TTL-OUT4

TTL-OUT4 J27 1 2 V+ OUT KC AN X10009 3

GND

GND

C8 10F/16V

C9 10F/16V

Ball-Sensor

GND

Ball-Sensor

GND

GND

GND

GND

Title: Size:

KC4 delta MB
BG-Number: N51000

Trinity Biotech
Lehbrinksweg 59 D-32657 Lemgo Tel.: 05261/963-0 Fax: 05261/963-112 Print-Date: 25-Jun-2003 Time: [Link] Sheet 3 of 5

A3
1 2 3 4 5 6

Ltp-Number:

Revision:
7

14.09.01

Revision:

252129 03.05.01

File: [Link]

D U19 19 G 1 DIR 2 3 4 5 6 7 8 9 A1 A2 A3 A4 A5 A6 A7 A8 20 18 17 16 15 14 13 12 11 10

+5

TTL-OUT1 TTL-OUT2 TTL-OUT3 TTL-OUT4 PIP R31 R29 R30

TTL-OUT1 TTL-OUT2 TTL-OUT3 TTL-OUT4 PIP 2 3 4 5 6 7 8 9

GND

VCC B1 B2 B3 B4 B5 B6 B7 B8 GND

R36

SN74LS245 GND
*90H *97H *96H *95H *94H

22K 22K 22K +5 U17 aclk D0 C D1 D2 D3 D4 D5 D6 D7 ine aclk D0 D1 D2 D3 D4 D5 D6 GND D7 GND ine 10 GND 1 G 11 CLK 3 4 7 8 13 14 17 18 1D 2D 3D 4D 5D 6D 7D 8D GND SN74LS377 VCC 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q 20 2 5 6 9 12 15 16 19 U18 2 3 4 5 6 7 8 9 10 11 23 14 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 O1 O2 O3 O4 O5 O6 O7 O8 22 21 20 19 18 17 16 15 GND GNDGND

*93H

4,7K-SIL8

GND

VCC GND

24 12

DR5

DR4 DR3 DR2 DR1

1 CLK 13 OE PAL20R8B

read keyboard

+5

J4 GND 1 GND

J7 1 J28 B U20 19 G 1 DIR 2 3 4 5 6 7 8 9 A1 A2 A3 A4 A5 A6 A7 A8 +5 20 18 17 16 15 14 13 12 11 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CON14 GND 2 3 4 5 6 7 8 9 1K-SIL8 A GND A R35 GND GND B Keyboard (address) 1 GND Keyboard (Data) GND J8

GND

VCC B1 B2 B3 B4 B5 B6 B7 B8 GND

DR6 DR7 DR8 DR9 DR10 DR11 DR12 DR13

SN74LS245

Title:
*xxH : Software-Address[Hex]

KC4 delta MB
BG-Number: N51000

Trinity Biotech
Lehbrinksweg 59 D-32657 Lemgo Tel.: 05261/963-0 Fax: 05261/963-112 Print-Date: 25-Jun-2003 Time: [Link] Sheet 4 of 5

Size:

A3
1 2 3 4 5 6

Ltp-Number:

Revision:
7

14.09.01

Revision:

252129 03.05.01

File: [Link]

+12V* J2 TS1 1 +12V 12V J1 2 D GND GND J3

( !!! Umlaufende Zhlweise !!! )

2 1

M2 STEPPER-MOTOR

( > 60C ) TERMOSCHALTER P82 60 5 Themo Switch

1 GND

+5V

+5V 3

TR1 1K

4 5

10 9 8 7 6 5 4 3 2 1

TR +5V HZ

+12V* +12V GND D1 1N4148 R9 10k 3 2 R10 2k2 D2 1N4148 C9 470nF U1A V+ V11 GND 1 LM324 4 Q1 C1 IRF540 R1 1R R2 1R GNDGND GND GND GND 1nF C2 10nF 470F/25V C10 C

CON10

C12 C 100n

GND

GND

GND

U1B 5 7 6 LM324

Q2 C3 IRF540 R3 1R R4 1R GNDGND GND GND B 1nF C4 10nF

B U1C 10 8 9 LM324 IRF540 R5 1R R6 1R GNDGND GND GND GND Q3 C5 1nF C6 10nF 470F/25V C11

U1D 12 14

Q4 C7 IRF540 R7 1R R8 1R GNDGND GND GND 1nF C8 10nF

J3

13 LM324

10 9 8 7 6

1 2 3 4 5 Top view

Title: Size:

KC4 Delta HZ
BG-Number: N51201

Trinity Biotech
Lehbrinksweg 59 D-32657 Lemgo Tel.: 05261/963-0 Revision: 26.09.01 Fax: 05261/963-112 Print-Date: 22-Jan-2003 Time: [Link] Sheet 1 of 1

A4
1 2

Ltp-Number: 252137

Revision:
3

01.10.01

File: KC4delta_HZ.SCH

J1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CON14 B GND 1 2 3 4 5 6 7 8 9 10 11 12 13

J2

to KC4 delta MB ( Mainboard )

( J28 )

to Keyboard

CON13(TST) B

Title: Size:

KC4 delta ADP

BG-Number: N51100

Trinity Biotech
Lehbrinksweg 59 D-32657 Lemgo Tel.: 05261/963-0 Fax: 05261/963-112 Print-Date: 22-Jan-2003 Time: [Link] Sheet 1 of 1

A3
1 2 3 4 5 6

Ltp-Number:

Revision:
7

14.09.01

Revision:

252131 03.05.01

File: KC4_Con3.Sch