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IS 4904 (2006): Calibration blocks for use in ultrasonic
non-destructive testing [MTD 21: Non-Destructive Testing]
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IS 4904:2006
.
Wilw
Indian Standard
CALIBRATION BLOCKS FOR USE IN ULTRASONIC
NON-DESTRUCTIVE
TESTING SPECIFICATION
(Fourth
Revision )
Ics 19.100
.,,,
0 BIS 2006
BUREAU
OF
INDIAN
STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
January
2006
Price Group
Non-destructive Testing Sectional Committee, NtTD21
FOREWORD
This Indian Standard ( Fourth Revision ) was adopted by the Bureau of Indian Standards, after the draft
finalized by Non-destructive Testing Sectional Committee had been approved by the Metallurgical Engineering
Division Council.
This standard was first published in 1968 and subsequently revised .in 1972, 1982 and 1990. The third
revision issued in 1990, gave recommendations for the use of calibration blocks in ultrasonic flaw detection.
As the application of blocks for calibrating various characteristic of flaw detection equipment is covered in
details in IS 12666:1988 Methods for performance assessment of ultrasonic flaw detection equipments, it has
been decided to confine this fourth revision to specification for blocks only.
Ultrasonic flaw detection is widely used for assessing, non-destructively the homogeneity and internal
soundness of metals and metal products. A wide variety of ultrasonic flaw detectors is now commercially
available. The manufacture of ultrasonic flaw detectors with their associated probe system is, however, not
governed by any recognized specification. Further, the performance of the instrument varies or changes with
usage due to variations of changes in the characteristics of the electronic components employed in it. The
performance of the probe system also undergoes changes or variations due to variations in crystal mounting
or wear of the probes.
It is, therefore, necessary to maintain the sensitivity of an ultrasonic flaw detector and its probe system
within narrow limits, if it is to be relied upon for quantitative results. Complicated electrical measurement might
be used -to ascertain the performance characteristics but the carrying out of such measurements are not easy for
use in practice. The current trend has, therefore, been to use carefully selected blocks of metal of specified
size and shape containing suitably located reflecting surfaces for the purpose of checking the instrument and
probe characteristics and to calibrate, control and verify the adjustments involved during actual inspectidnso
that consistent results may be obtained and these may be expressed on a common basis. Reference blocks of
varying character, intended for such purposes, have been developed by individual organizations in different
countries.
The purpose of this standard is essentially to provide a range of suitable blocks by which use singly or in
combination the overall characteristics of ultrasonic flaw detection equipment can be calibrated and verified.
In this revision following modifications have been carried out:
a)
Reference clause has been updated since IS 2853 Methods of determining austenitic grain size in steel
has been withdrawn and replaced with IS 4748:1988 Method for estimating average grain size of metals
(first revision ),
b)
Material clause has been modified.
c)
Dimension clause has been modified.
d)
Legends under Fig. 6 has been added.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance
with IS 2: 1960 Rules for rounding Qff numerical values ( revised). The number of significant places retained
in the rounded off value should be the same as that of the specified value in this standard.
IS 4904:2006
Indian Standard
CALIBRATION BLOCKS FOR USE IN ULTRASONIC
NON-DESTRUCTIVE
TESTING SPECIFICATION
(Fourth
Revision )
1 SCOPE
free from internal flaws.
1.1 This standard ( fourth revision ) prescribes
the material, dimensions and surface finish of steel
blocks used for calibration of ultrasonic flaw
detection equipment.
3.3 Final preparation of blocks shall be by light
grinding. Burnishing of the surface and surface
hardening shall not be permitted. The surface of the
faces anti edges shall generally be machined to R value
not greater than 0.8 micron ( see IS 10719 ).
1.2 The blocks prescribed may be selected, as
appropriate, for evaluation of various parameters
of ultrasonic flaw detection equipment under either
laboratory conditions or on a site conditions
( see 1S 12666 ).
2 REFERENCES
The following standards contain provisions which
through reference in this text, constitute provisions
of this standard. At the time of publication, the editions
indicated were valid. All standards are subject to
revision and parties to agreements based on this
standard are encouraged to investigate the possibility
of applying the most recent editions of the standards
indicated below:
IS No,
Title
4748:1988
Method for estimating average
grain size of metals (first revision)
10719:1983
Method of indicating
surface
texture on technical drawings
12666.:1988
Method for performance assessment
of ultrasonic
flaw detection
equipment
3 MATERIAL
3.1 The material used for the manufacture of blocks
shall be low or medium-carbon steel, fully killed,
normalized to produce a fine grain structure having
grain size corresponding to Mc Quaid Ehn No. 5 or
finer when determined in accordance with IS 4748
and shall be homogeneous throughout. The test
for grain size of material shall be carried out before
making the blocks.
3.2 The blocks shall be made from wrought material
3.4 The material used for-making blocks shall be
tested for ultrasonic
attenuation
after heat
treatment.
The local variations of attenuation
shall not exceed +1 dB ( +0.02 dB/mm of block
dimension ) when tested with compressional waves
in the frequency range 4 to 6 MHz.
3.5 The velocity of the compressional wave in the
material of the block shall be specified by the
manufacturer within the accuracy of+ 1 m/s.
3;6 In Vi block, the equivalent thickness of the steel
for the perspex insert shall be 50 + 0.1 mm.
. ..
4 DIMENSIONS
4.1 The dimensions of the calibration blocks shall
conform to those in Fig. 1 to 6. The opposing faces
of the blocks shall be parallel within + 0.10 mm
and the adjacent faces shall be perpendicular
within + 5 mm of arc. Wherever possible, the limits
on dimensions shall be held to 0.10 mm.
4.2 On blocks V 1 and V2, the O( zero) marking for
probe index shall be done on both the sides.
5 PACKAGING
OF BLOCKS
5.1 Each block shall be packed in a strong case with
an identification plate. The case shall be recessed
in both the base and the lid in order to accommodate
the block, and oiled felt shall be provided for
both recesses to keep the test surfaces free from
corrosion. Suitable means shall be provided for
carrying the case.
5.2 If wood is used in the manufacture of the case,
care shall be taken to ensure that the wood does not
contain chemicals as it would have a deleterious
effect on the block.
185.1
1562
135
1184
\
-
<
B-
937
84
rx-J W
PERSPEX
35
-#-
MATERIAL
(POLYMETHYL
165
. .
1=
300
SILVER COATED
SURFACE
205.1
lfb7
1174
1
6& 65
70
75
60
t
@-k
.,!,., ,, !,.,
50
4,,!!,.l $.1!.!.,.,!
75:
91
120.1
100
150
200
!,O,!,!,!,,,!,,,!,.,.,.,,, ,,.,,,,, !,.,. ,.,.,.
@o
-1
2o11
lC
All
dimensionsin
FIG. 1 BLOCKV
100
w
m I -=
mF ~.mII
lB
-METHACRYLATE)
millimetres.
1 DIMENSIONS
IS 4904:2006
&
28.6
23.8
20
16* >
>
50
2.5
1-
All dimensions
NOTE
5 mm.
The thickness
Blocks
having
maybe
athickness
either
in millimetres.
12.5 mmor20mm
of20mmand
-and thetarget
hole mayhave
a target hole 1.5mmdiameter
adiameter
aregeneraliy
of either
1.5 mmor
preferred.
FIG. 2 BLOCKV2 DIMENSIONS
50
%?
ADDITIONAL HOLES
(OPTIONAL)
N*
m
:
~
RESOLUTION
HOLES SFACEC
AS SHCNVNIN
VIEW (C)
BELOW L8
83
. ..
K
1
35
305
(A)
II
Ilnl
t-l
ALL HOLES
1.5mm DIA.
(c)
All dimensions
in millimetres.
FIG. 3 BLOCKA5 DIMENSIONS,
BEAMCALIBRATION
BLOCK
IS 4904:2006
I---7
I
F--l
I
3 x#I 9 CBORE
17
.2.5
L---- J
--- .+-i
L---
50
[::::.1
----, ----
All dimensions
in millimetres.
FIG. 4 BLOCKA6 DIMENSIONS
I
v
15
I ---- . . . _____
,
15
---.
-.
____
___ t
15
I
----
_-
--
1%
,
I
All
dimensions
in millimetres.
FIG. 5 BLOCKA7 DIMENSIONS,
RESOLUTION
BLOCK
IS 4904:2006
SIDE
-----
-----
50
-R6
u----------------
-----
;
t
i-
SCALE
bLOT
SCREW~
IN
SCALE
SCALE
E-
SIDE VIEW
TOP VIEW
85
#-
- -----
n-..
-- ---
BOTTOM
All
Holes
H,
VIEW
dimensions
in millimetres.
H2 H3
f2ic7mefer : l.5
Depth
---
b
. ---- ----
* 0.1 mm each
6.0 * 0.2 mm each
Scale
Vrickrress
: 2 0.5 mm
Width
: 25*
[Link]
.Fixing Arrangements : The
device
and any position
scale shall slide easily
parallel
to edge
over the block.
It shall have provision
to secure by fly nuts or any other
CD.
SURFACEWAVE BLOCK
FIG. 6 BLOCKA8 DIMENSIONS,
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.
.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating
to copyright be addressed to the Director (Publications), BIS.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, [Link] taken up for revision, Users of Indian Standards
should ascertain that they are in possession of the latest amendments oredition by referring to the latest issue
of BIS Catalogue and Standards : Monthly Additions.
This Indian Standard has been developed from Doc : No. MTD21 (4612).
Amendments
Issued Since Publication
Text Affected
Date of Issue
Amend No.
BUREAU
OF INDIAN STANDARDS
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