Crudes
Arab Light
Crude
TBP Start Point (F)
TBP Cut Point (F)
Vol %
Wt %
Gravity, API
S.G.
VABP (F)
Characterization Factor
Total Sulfur, wt. %
Mercaptan Sulfur( ppm wt)
Total Nitrogen, wt.%
Aniline Pt. (F)
Naphthenes Vol. %
Aromatics Vol. %
RON
Smoke Pt. (mm)
Cetane Index
Freeze Pt. (F)
Pour Pt. (F)
Viscosity @ 100F (cs)
Viscosity @ 140F (cs)
Viscosity @ 210F (cs)
Nickel (ppm wt)
Vanadium (ppm wt)
Conradson Carbon Wt. %
price
Light Gas Light Naphtha Med. Naphtha Heavy Naphtha Light Kero Heavy Ker LGO
VGO
VR
AR
158
212
302
374
455
536
650
1049
650
158
212
302
374
455
536
650
1049
4.9
4
8.5
7.9
8.6
8.5
11.2
29.8
14.8
44.6
3.76
3.29
7.37
7.16
8.05
8.21
11.18
32.09
17.7
49.79
33.4
84.4
69.9
59.4
51.2
45.3
39.8
34.3
22.2
6.9
16.3
0.8575
0.6554
0.7027
0.7412
0.7745
0.8004
0.8259
0.8535
0.9207
1.0224 0.09545
185
257.5
338
414.3
495.8
592.5
834.5
12.29
12.08
11.97
11.95
11.93
11.92
11.84
1.79
0.023
0.025
0.0291
0.054
0.1337
0.7233
1.2159
2.4817
4.34
3.1422
0.098
-30
6.25
4.4
20.5
3.58
#REF!
60.7
15.2
6.7
50.5
18.8
12.7
36.9
0.0001
133
20
18.3
22
0.0005
142.3
0.0019
152.4
22.4
25.6
22.9
49.5
-49.4
-59.1
1.38
18.9
53.5
-5.5
-19.9
2.28
0.67
0.98
0.0064
161.6
0.0549
178
53
28.8
17.5
4.52
87.5
54.6
1.6
6.42
0.2959
0.1405
115
35
46800
1590
25
116
20.3
92.3
24.2
8.92
41.31
7.6
Main Inpu
Enter the following i
Table 1.1
crude1
crude2
crude3
Crude #
4
16
16
Crudes
Type
Fulma
No Crude
No Crude
Amount
250,000
0
0
Table 1.2
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Prices of Crudes
Type
Iranian Light1
Bonny Light (Nigeria)2
Magnus1
Fulma1
Isthmus (Mexico)2
Maya1
Brent (United Kingdom)2
Arab Heavy(Safaniya)1
BU Attifel1
Tapis Blend1
Oficina1
Soviet Export Grade1
WTI1
San Joaquin Valley1
Alaskan North Slope3
No Crude
Spot Price, belonged to Feb28,05-Mar4,05, is posted by platt
Spot Price, as on May 25, 2007, Source: Oil & Gas Journal, Volume 105.22
Spot Price, as on June 01, 2007, Source: Oil & Gas Journal, Volume 105.22
MARKET Price ($/bbl) ASKING PRICE (WK1) ASKING PRICE (WK2)
62.66
56.50
57
62.66
55.00
54
63.00
62.66
70.32
43.29
62.66
56.00
62.66
62.66
55.00
62.66
62.66
0.00
Main Input
Enter the following information.
Table 1.3
Other Prices ($/bbl)
Gasoline4
Kerosene5
Diesel5
Fuel Oil5
C25
C35
C45
ASKING PRICE (WK3)
ASKING PRICE (WK4)
ASKING PRICE (WK5)
ASKING PRICE (WK6)
As on July, 12, 2007 Source: [Link]
PTT(formula), Platt, SRI , ICIS and CMAI
Table 1.4
Other Details:
Desired Gasoline Octane
Platformer Octane
Vol. Frac. HeavyKero to Diesel
Other Prices ($/bbl)
Gasoline4
Kerosene5
Diesel5
Fuel Oil5
C25
72.5
66.0
68.0
50.0
17.0
C35
27.6
C45
33.4
12, 2007 Source: [Link]
a), Platt, SRI , ICIS and CMAI
Other Details:
d Gasoline Octane
tformer Octane
HeavyKero to Diesel
87
96
0.4
Crude 1
Type
Fulma
crude price
55.00 $/bbl
Bbl/day
250,000
Table 2.1
Crude
TBP Start Point (F)
TBP Cut Point (F)
Vol %
Wt %
Gravity, API
S.G.
VABP (F)
Characterization Factor
Total Sulfur, wt. %
Mercaptan Sulfur (ppm wt)
Total Nitrogen, wt.%
Aniline Pt. (F)
Naphthenes Vol. %
Aromatics Vol. %
RON
Smoke Pt. (mm)
Cetane Index
Freeze Pt. (F)
Pour Pt. (F)
Viscosity @ 100F (cs)
Viscosity @ 140F (cs)
Viscosity @ 210F (cs)
Nickel (ppm wt)
Vanadium (ppm wt)
Conradson Carbon Wt. %
20.50
3.58
Light Gas
158.00
4.97
3.95
84.70
0.65
0.00
70.80
-
Light Naphtha Med. Naphtha Heavy Naphtha Light Kero Heavy Kero LGO
158.00
212.00
302.00
374.00
455.00
212.00
302.00
374.00
455.00
536.00
6.11
12.19
9.28
10.01
8.37
5.29
11.20
8.86
9.85
8.48
66.70
55.50
48.50
43.00
38.10
0.71
0.76
0.79
0.81
0.83
185.00
256.70
338.00
414.30
495.60
12.10
11.82
11.80
11.79
11.81
0.00
0.00
0.01
0.03
0.06
130.30
139.90
150.60
25.30
25.30
25.30
7.70
16.50
20.40
23.30
24.10
57.60
51.80
39.70
22.00
18.90
45.20
50.50
(56.40)
(15.80)
(66.40)
(25.80)
1.52
2.58
0.72
1.07
-
Table 2.2
C4
Methane
Ethane
Propane
Isobutane
n-butane
Total
Vol %
0.15
0.60
0.60
1.35
2.70
536.00
650.00
12.00
12.42
34.40
0.85
593.10
11.93
0.21
167.80
53.30
39.20
5.19
1.77
-
VGO
VR
650.00
1,049.00
28.66
31.53
24.70
0.91
823.50
11.99
0.51
197.40
33.20
107.10
52.43
7.31
-
AR
1,049.00
5.71
6.62
16.70
0.95
0.75
5.59
27.65
10.57
650.00
34.37
38.15
23.30
0.91
0.56
90.00
44.10
11.30
0.97
4.80
1.83
Crude 2
Type
16
No Crude
crude price
$/bbl
Bbl/day
Med. Naphtha
-
Heavy Naphtha
-
Light Kero Heavy Kero LGO
-
C4-
Vol %
Table 3.1
Crude
TBP Start Point (F)
TBP Cut Point (F)
Vol %
Wt %
Gravity, API
S.G.
VABP (F)
Characterization Factor
Total Sulfur, wt. %
Mercaptan Sulfur( ppm wt)
Total Nitrogen, wt.%
Aniline Pt. (F)
Naphthenes Vol. %
Aromatics Vol. %
RON
Smoke Pt. (mm)
Cetane Index
Freeze Pt. (F)
Pour Pt. (F)
Viscosity @ 100F (cs)
Viscosity @ 140F (cs)
Viscosity @ 210F (cs)
Nickel (ppm wt)
Vanadium (ppm wt)
Conradson Carbon Wt. %
Light Gas
-
Light Naphtha
-
Methane
Ethane
Propane
Isobutane
n-butane
Total
VGO
-
VR
-
AR
-
Crude 3
Type
16 No Crude
crude price
Light Naphtha
-
Med. Naphtha
-
$/bbl
Bbl/day
Heavy Naphtha
-
Light Kero Heavy Kero LGO
-
Table 4.1
TBP Start Point (F)
TBP Cut Point (F)
Vol %
Wt %
Gravity, API
S.G.
VABP (F)
Characterization Factor
Total Sulfur, wt. %
Mercaptan Sulfur( ppm wt)
Total Nitrogen, wt.%
Aniline Pt. (F)
Naphthenes Vol. %
Aromatics Vol. %
RON
Smoke Pt. (mm)
Cetane Index
Freeze Pt. (F)
Pour Pt. (F)
Viscosity @ 100F (cs)
Viscosity @ 140F (cs)
Viscosity @ 210F (cs)
Nickel (ppm wt)
Vanadium (ppm wt)
Conradson Carbon Wt. %
Crude
-
Light Gas
-
Table 4.2
C4Methane
Ethane
Propane
Isobutane
n-butane
Total
Vol %
-
VGO
-
VR
-
AR
-
Crude Blend
Table 5.1
4
16
16
Type
Fulma
No Crude
No Crude
Amount (bbl/day)
250,000.00
-
Price ($/bbl)
55.00
-
Crude Input Price
55.00 ($/bbl)
Total Amount
250,000 (bbl/day)
Table 5.2
TBP Start Point (F)
TBP Cut Point (F)
Vol %
Wt %
Gravity, API
S.G.
VABP (F)
Characterization Factor
Total Sulfur, wt. %
Mercaptan Sulfur( ppm wt)
Total Nitrogen, wt.%
Aniline Pt. (F)
Naphthenes Vol. %
Aromatics Vol. %
RON
Smoke Pt. (mm)
Cetane Index
Freeze Pt. (F)
Pour Pt. (F)
Viscosity @ 100F (cs)
Viscosity @ 140F (cs)
Viscosity @ 210F (cs)
Nickel (ppm wt)
Vanadium (ppm wt)
Conradson Carbon Wt. %
Crude
Light Gas
20.50
3.58
158.00
4.97
3.95
84.70
0.65
0.00
70.80
-
Light Naphtha
Med. Naphtha
Heavy Naphtha
Light Kero Heavy Kero LGO
VGO
VR
158.00
212.00
302.00
374.00
455.00
536.00
650.00
212.00
302.00
374.00
455.00
536.00
650.00
1,049.00
6.11
12.19
9.28
10.01
8.37
12.00
28.66
5.29
11.20
8.86
9.85
8.48
12.42
31.53
66.70
55.50
48.50
43.00
38.10
34.40
24.70
0.71
0.76
0.79
0.81
0.83
0.85
0.91
185.00
256.70
338.00
414.30
495.60
593.10
823.50
12.10
11.82
11.80
11.79
11.81
11.93
11.99
0.00
0.00
0.01
0.03
0.06
0.21
0.51
130.30
139.90
150.60
167.80
197.40
25.30
25.30
25.30
7.70
16.50
20.40
23.30
24.10
57.60
51.80
39.70
22.00
18.90
45.20
50.50
53.30
33.20
(56.40)
(15.80)
(66.40)
(25.80)
39.20
107.10
1.52
2.58
5.19
52.43
0.72
1.07
1.77
7.31
-
Table 5.3
C4Methane
Ethane
Propane
Isobutane
n-butane
Total
Vol %
0.15
0.60
0.60
1.35
2.70
AR
1,049.00
5.71
6.62
16.70
0.95
0.75
5.59
27.65
10.57
650.00
34.37
38.15
23.30
0.91
0.56
90.00
44.10
11.30
0.97
4.80
1.83
Products & Gross Margin
Table 6.1
type1 :
type2:
type3:
Fulma
No Crude
No Crude
Table 6.2
C2
C3
C4
Gasoline
Jet/Kero
Diesel
Fuel Oil
Total
Bbl/day
1,100
2,400
11,800
109,300
37,600
86,100
1,000
249,300
Volumes, Values and Properties of Products
Value($)
SG
Octane
Sulfur (wt%) Pour Point (F)
18,700
66,144
394,002
7,924,250
0.74
89.2
0.0001
2,481,600
0.82
0.0018
5,854,800
0.85
15
0
50,000
1.13
1.3993
16,789,496
Freeze Point (F)
Cetane Index
-51
59.3
Table 6.3
crude feed
gross margin ($/day)
gross margin/bbl ($/day)
250,000
2,859,209
11.44
13,750,000
$/day
$/bbl
Table 6.4
Table 6.5
Desired Gasoline Octane
87.00
Platormer Octane
96.00
Frac. VGO to HC
0.98
H2 from Plat (mmscf/day)
H2 from Steam Reformer (mmscf/day
H2 required for HT (mmscf/day)
65.62
57.67 User must add this number to meet H2 requirments
123.28
Increase hydrogen from the platformer by increasing frac. VGO to HC
Table 6.6
octane
pour point (F)
freeze point (F)
cetane index
Sulphur in Gasoline (ppmwt%)
Sulphur in Diesel (ppmwt)
Sulphur in Fuel Oil (wt%)
Specifications
Minimum
R+M/2 Octane > 87
<0
< -45
Cetane Number > 50
< 300
< 15
< 1.5
Calculated Values
89.2
-0.1
-51.2
59.3
100
10
1.4
On Spec?
yes
yes
yes
yes
yes
yes
yes
Summary Page
Table 7.1
4
16
16
Type
Fulma
No Crude
No Crude
Amount (bbl/day) Price ($/bbl)
250,000
55.00
-
Capacity (bbl/day)
Current Use
Table 7.2
Unit
% of Capacity
JetKero
75000
45950
61%
FCC
60000
5255
9%
105000
71650
68%
Alky
30000
13155
44%
VR
200000
85925
43%
Diesel
70000
43288
62%
Coker
90000
14275
16%
Hydrocracker
130000
76644
59%
Naptha
100000
88125
88%
Coker Naptha
20000
2259
11%
LCOHTU
10000
734
7%
VGOHTU
Refinery Investment Costs
Process
Crude Distillation
Vacuum Distillation
Naphtha Hydrotreating
Kerosene Hydrotreating
Diesel Hydrotreating
Vacuum Gas Oil Hydrotreating
Fluid Catalytic Cracking
Hydrocracking
Hydrogen MM$/MM SCFD
Platformer
Isomerization
Alkylation (per barrel of alkyl
Coking
Sulfur MM$/Metric Ton per Day
Tankage and I
50
Crude Berth $MM
Product Pier $MM per berth
Other OSBL 35% of Process Units
15
Capital Investment
2.5
3
2.5
3
3.5
4.5
8
8
2.5
9
6
7
0.5
100
35
M Dollars per Barrel of FEED/ Day
Total Process
type1 :
type2:
type3:
Fulma
No Crude
No Crude
C2
375 Bbl/day
1
Sat C3
Light Gas
6750 Bbl/day
Naphtha
88125 Bbl/day
C4
Sat C4
1500 Bbl/day
11838 Bbl/day
Napth
a
Unit
C3, C4
Alky
Sat C4
C4
4875 Bbl/day
Alky
13155 Bbl/day
1152 Bbl/day
3
Isom
LN
Isom Naphtha
35633 Bbl/day
35633 Bbl/day
NHTU
WSR Naphtha
81375 Bbl/day
Naphtha
81216 Bbl/day
4
Plat
H2
28.7 scf/Bbl
HN
86671 Bbl/day
CDU
Crude
250000 Bbl/day
KHTU
Light Jet/Kero
37580 Bbl/day
H2
Jet/Kero Prod
37645 Bbl/day
Jet Fuel/
Kerosene
LN
Plat Naphtha
69401
Bbl/day
692 BBl/day
29.4 scf/Bbl
HN
1601 BBl/day
CNHTU
Heavy Jet/Kero
8370 Bbl/day
DHTU
Diesel
Total Diesel
43288 Bbl/day
30000 Bbl/day
Diesel Prod
43721 Bbl/day
H2
30 scf/Bbl
Naptha
H2
0 Bbl/day
153 scf/Bbl
AR
85925 Bbl/day
LCOHTU
FCC LCO
734 Bbl/day
Middle Distillate
HVGO VGOHTU
HVGO
VR Unit
71650 Bbl/day
C2
1422 Bbl/day
H2
Bbl/day
H2
C3
C2
HVGO
1,433
729 Bbl/day
110.3 scf/Bbl
FCC Gas
1740 Bbl/day
165 scf/Bbl
Unsat C3
709 Bbl/day
922 Bbl/day
Total Gas
2954 Bbl/day
HVGO
70217 Bbl/day
FCC
Unsat C4
FCC WCN
3160 Bbl/day
1322 Bbl/day
HGO
5255 Bbl/day
FCC HCO
317 Bbl/day
Fuel Oil Product
Coker Gas
1214 Bbl/day
VR
14275 Bbl/day
Coker
1046
Coker Naphtha
2259 Bbl/day
C4
Coker LGO
4918 Bbl/day
Coker HGO
6427 Bbl/day
6957 Bbl/day
HCLN
HC
HGO
10073 Bbl/day
27549 Bbl/day
HCHN
76644 Bbl/day
HCDiesel
42415 Bbl/day
HCBottoms
3832 Bbl/day
Fuel Oil
CDU
Table 8.1
type1 :
type2:
type3:
Fulma
No Crude
No Crude
Table 8.2
Top Naphtha Temperature (F)
Top Jet/Kero Temperature (F)
Top Diesel Temperature (F)
374
536
650
Table 8.3
Stream
In
Crude
Volume %
Bbl/day
250000
Out
To Gas
To Naphtha Unit
Light Kero
Heavy Kero
LGO
AR
Total
2.70
32.55
10.01
8.37
12.00
34.37
100.00
6750
81375
25025
20925
30000
85925
250000
Table 8.4
Crude
Fulma
No Crude
No Crude
Vol%
Light Gas Light Naphtha Med. Naphtha
4.97
6.11
12.19
-
Heavy Naphtha
9.28
-
JetKero Unit
Table 9.1
type1 :
type2:
type3:
Fulma
No Crude
No Crude
Table 9.2
Stream
In
Out
to HT
to Diesel
to Naphtha Unit
to Product
Vol Frac. Heavy Kero to Diesel
Volume (bbl/day)
45950
37580
8370
5
37645
0.40
Table 9.3
Table 9.4
Calculations for HT
Ho (scf/Bbl)
H/day (mm scf/day)
H
H2S
NH3
RG
Naphtha Yield (wt%)
Kero Yield (wt%)
Kerosene Properties
SG
Sulfur (wt%)
Nitrogen (wt%)
Characterization Factor
VABP (F)
Freeze Point
29.39
1.4
0.05
0.037
0.000
0.007
0.011
100.00
0.82
0.00
0.000
0.8
-460
-51.2
FCC
B
3 Table 10.1
type1 :
type2:
6 type3:
4
5
Fulma
No Crude
No Crude
7
8
9 Table 10.2
Stream
11 In
12 Feed from VGOHTU
10
13
Feed from HC
Table 10.3
Volume (bbl/day)
1422
3832
Calculations for FCC
Conversion
FQP
Yield of C3/400 Prod
Ratio C5/400 to C3/400
14
Properties
Naphtha Properties
Gravity, API
90.5
SG
0.75
0.66
60.1
Sulfur (wt%)
RON(clear)
0.05
91.8
30.3
MON(clear)
80.9
59
16
17
Out
Ratio C4LPG to C3LPG
18
Lights to Gas
1740
C3 LPG (LV%)
11.4
LCO Properties
19
Naphtha to Product
3160
C4 LPG (LV%)
19.0
SG
20
LCO to LCOHTU
734
C3=/Total C3 LPG
0.71
Sulfur (wt%)
317
C3= Yield (LV%)
8.03
Characterization Factor
2954
C3 Yield (LV%)
3.32
Gravity, API
709
Ratio C4= in C4 LPG
0.51
922
C4= Yield (LV%)
9.63
HCO Properties
1322
nC4 Yield (LV%)
2.37
SG
1.13
iC4 Yield (LV%)
6.96
8.22
0.66
5.44
Sulfur (wt%)
1.40
21 HCO to Prod A53
22 Gas to H2S Unit
23 C2 to Product
24 C3 to Product
25
C4 to Alky
5255
80
84.8
Gasoline Yield (LV%)
C3/C4 LPG Yield (LV%)
15
Total feed to FCC
Table 10.4
26
27
28 Table 10.5
29
Isobutane Fraction
n-Butane Fraction
31 Butene Fraction
30
0.34
0.16
0.50
Coke + FG Yield
Ratio of Coke/(Coke+FG)
Coke Yield
FG Yield (C2)
35
Total Cycle Oil Yield (LV%)
Ratio HCO/TCO
HCO Yield (LV%)
LCO Yield (LV%)
Ratio H2S Yield/Feed Sulfur
36
H2S Yield
32
33
34
37
38
39
40
41
Gravity Factor LCO
WF
Total Cycle Oil Yield (wt%)
LCO Yield (wt%)
HCO Yield (wt%)
1.67
2.78
20.0
0.30
6.03
14.0
0.33
0.03
5.23
1.06
21.1
13.8
7.2
0.93
0.86
11.99
14
VGOHTU
Table 11.1
type1 :
type2:
type3:
Fulma
No Crude
No Crude
Table 11.2
Stream
In
Feed from VR Unit
Volume (bbl/day)
71650
Out
HVGO to HC
HVGO to HT
To Naphtha Unit
To Jet/Kero Unit
To Diesel Unit
HVGO to FCC
Fraction to Hydrocracker
70217
1433
2
0
13
1422
0.98
Table 11.3
Table 11.4
Calculations for HT
Ho (scf/Bbl)
110.31
H
0.185
H2 (mm scf/day)
0.2
HVGO Properties
SG
Characterization Factor
0.90
12.0
Sulfur (wt%)
0.05
H2S
0.492
Nitrogen (wt%)
0.00
NH3
0.000
0.085
0.100
0.842
98.75
RG
Naphtha Yield
Mid Dist Yield
HVGO Yield
Alkyl
Table 12.1
type1 :
type2:
type3:
Fulma
No Crude
No Crude
Table 12.2
Stream
In
Naphtha
nC4
iC4
nC4=
Total
3375
1500
0
4875
Out
Alky to Product
Sat C4 to Product
1152
11838
Table 12.3
Alky Properties
RON
MON
96
93.5
Volume (bbl/day)
From
Hydrocracker
FCC
2,644
213
4,314
451
658
6,957
1,322
Total In
6,232
6,264
658
13,155
VR Unit
Table 13.1
type1 :
type2:
type3:
Fulma
No Crude
No Crude
Table 13.2
Stream
In
AR to Unit
Out
VR to Coker
VGO to HT
Volume (bbl/day)
85925
14275
71650
Diesel
Table 13.1
Stream
In
Heavy Kero From Crude
LGO from Crude
Volume (bbl/day)
8370
30000
Table 13.2
Table 13.3
Feedstock Properties
Heavy Kero Properties
SG
0.83
Sulfur (wt%)
0.06
Product Properties
Gas Properties
SG
Sulfur (wt%)
Coker Unit
Table 15.1
type1 :
type2:
type3:
Fulma
No Crude
No Crude
Table 15.2
Stream
In
VR to Coker
Out
Coker Gas to FCC Gas
To Coker Naphtha Unit
LGO to Diesel
HGO to HC
C4 to Alky
Volume (bbl/day)
14275
1214
2259
4918
6427
171
Table 15.5
Isobutane Fraction
n-Butane Fraction
Butenes Fraction
0.16
0.41
0.43
Table 15.3
Table 15.4
Calculations for Coker
H2S (wt.%)
0.19
RG (wt.%)
3.86
C3/C4 LPG (wt%)
4.46
Naptha Properties
Sulfur (wt%)
0.11
Nitrogen (wt%)
Paraffins (LV%)
Olefins (LV%)
Naphthenes (LV%)
Aromatics (LV%)
SG
0.000
40.0
34.0
15.0
11.0
0.7587
Naphtha (wt.%)
Coke (wt%)
TGO (wt%)
Ratio LGO/TGO
LGO (wt%) (400/650F)
HGO (wt%) (650/950F)
12.58
5.73
73.38
0.42
30.49
42.89
Properties
LGO Properties
SG
Sulfur (wt%)
Nitrogen (wt%)
Characterization Factor
0.84
0.34
0.00
11.99
HGO Properties
SG
Sulfur (wt%)
0.91
0.62
Nitrogen (wt%)
0.00
Hydrocracker
2
3 Table 16.1
type1 :
type2:
6 type3:
4
5
Stream
10 In
11
12
13
HVGO from HT
HGO from Coker
Total HGO to HT
70217
6427
76644
Out
HCLN to Isom
HCHN to Platformer
18 HCDiesel to Product
16
17
19
20
HCBot to FCC
C4 to Alky
Table 16.3
Volume (bbl/day)
14
15
Fulma
No Crude
No Crude
7
8 Table 16.2
9
10073
27549
42415
3832
6957
Calculations for HC
H (wt%)
H2S
NH3
HC Yield (wt%)
Light Gas (wt%)
RG (wt%)
C4 LPG
Naphtha Yield (wt%)
Diesel Yield (wt%)
H2 (mmscf/day)
21
Table 16.4
2.54
Properties
Light Naphtha Properties
0.57
SG
0.00
102.0
9.7
1.91
Heavy Naphtha Properties
VABP (F)
Characterization Factor
0.67
272.40
11.92
5.7
30.0
54.7
SG
RON(clear)
MON(clear)
0.76
55.60
55.99
115.0
Sulfur (wt%)
Napthenes
Aromatics
0.00
56.00
6.00
22
23 Table 16.5
Isobutane Fraction
25 n-Butane Fraction
24
0.62
0.38
26
27
28
29
30
CAPACITY EXCEEDED - REDUCE FEED TO UNIT
Diesel Properties
VABP (F)
Characterization Factor
SG
API
Pour Point (F)
Sulfur (wt%)
Cetane Index
498.40
12.01
0.82
40.82
(55.00)
0.01
55.61
Gasoline
Table 17.1
type1 :
type2:
type3:
Fulma
No Crude
No Crude
Table 17.2
Stream
From FCC Unit
From Isom Unit
From Plat Unit
From Alky Unit
Total Gasoline
Table 17.3
Volume (bbl/day)
3160
35633
69401
1152
109346
Table 17.4
Gasoline Info
Desired Prod. Octane
MON(clear)
RON(clear)
Actual Prod. Octane
87
85.7
92.6
89.2
Octane Values
Gasoline from RON MON
FCC Unit
92
81
Isom Unit
86
86
Plat Unit
96
86
Alkyl Unit
96
94
Total Gasoline
93
86
Naphtha Unit
Table 18.1
type1 :
type2:
type3:
Fulma
No Crude
No Crude
Table 18.2
Stream
In
Naphtha In
From Isom Unit
From Plat Unit
Table 18.3
Volume (bbl/day)
88125
35633
69401
Out
Light Gas Off
Total
C2
6750
Sat C3
1500
Sat C4
4875
Naphtha to HT
from CDU
After HT Total
To Reformers
Isom Unit
Naphtha from NHTU
Naptha from HC
Naptha from CNHTU
Total to Isom
Plat Unit
Naphtha from NHTU
Naphtha from HC
Naptha from CNHTU
Total to Plat
375
81375
81216
25560
10073
692
35633
59122
27549
1601
86671
nC4 Frac
nC4= Frac
Table 18.4
Properties
Naphtha Properties
SG
Sulfur (wt%)
Nitrogen (wt%)
Isom Properties
RON(clear)
MON(clear)
Yield
Plat Properties
RON(clear)
RON (for formula)
Napthene Content
Aromatic Content
N2A
0.74
0.0001
0.0000000
86
86
100
96
0.96
37.9
14.5
0.5
78
80
0.31
Plat Yield (LV%) 200 psig
Plat Yield (LV%) 100 psig
H2 (scf/Bbl) (200 psig)
732
0.69
H2 (scf/Bbl) (100 psig)
945
Table 18.5
iC4 Frac
Calculations for HT
ASF
0.01
Ho (scf/Bbl)
28.7
H/day (scf/day)
2332055
H
0.06
NH3
0.00
RG
0.25
H2S
0.00
HN (naphtha yield)
99.81
MON(clear)
H2 (mm scf/day) (100 psig)
86
65.6
Coker Naphtha Unit
Table 20.1
type1 :
type2:
type3:
Fulma
No Crude
No Crude
Table 20.2
Stream
In
Naphtha In
Table 20.3
Volume (bbl/day)
2259
Naphtha to CNHT
from Coker
After HT Total
Out
To Reformers
Isom Unit
Naphtha from CNHT
Total to Isom
Plat Unit
Naphtha from CNHT
Total to Plat
2259
2254
Calculations for CNHT
ASF
Ho (scf/Bbl)
H/day (mmscf/day)
H
NH3
RG
H2S
HN (naphtha yield)
692
692
1601
1601
0.01
29.8
0.07
0.06
0.00
0.27
0.02
99.77
Table 20.4
Properties
Naphtha Properties
SG
Sulfur (wt%)
Nitrogen (wt%)
0.76
0.0001
0.0000050
FCC Light Cycle Oil Unit
Table 21.1
type1 :
type2:
type3:
Fulma
No Crude
No Crude
Table 21.2
Stream
In
LCO In
Table 21.3
Volume (bbl/day)
734
Out
Naptha
Mid. Dist.
0
729
Calculations for LCOHT
Ho (scf/Bbl)
164.9
H/day (mmscf/day)
0.12
H
0.27
NH3
0.05
RG
0.04
H2S
0.86
HN (naphtha yield %)
MD (mid. Distillate yield %
0.05
99.27
Table 21.4
Properties
Feedstock Properties
SG
API Gravity
Boiling Point (F)
Sulfur (wt %)
Nitrogen (wt%)
Bromine No.
Pour Point
Visc. 122 F
Visc 210 F
Characterization
0.9312
13.6
535
0.86
0.07
7
0
2.5
1.23
11.99
Properties
Naphtha Properties
SG
API Gravity
Boiling Point (F)
Sulfur (wt %)
Nitrogen (wt%)
0.7732
51.5
267
0.007
0.005
Middle Distillate Properties
SG
0.92
API Gravity
24.5
Boiling Point (F)
527.30
Sulfur (wt %)
0.0431
Nitrogen (wt%)
0.0317
Steam Reformer
Table 22.1
Stream
Volume (mmscfd)
Table 22.2
Crude Feed (bbl/day)
Hydrogen Required
From Platformer
To Hydrotreating
Required from Reformer
250000
65.6
123.28
57.67
Table 22.3
In
Methane Required
Out
Hydrogen
Balance
Total Cost ($/day)
Marginal Cost ($/bbl)
28.83
57.67
0.00
$180,286.78
$0.72
Calculations
Methane Needed (mmscfd
Current Spot Price1
Energy Content
1
As on April 23, 2010
28.83
$6.86
911.5
mmscfd
USD/MMBtu
BTU/scf
Item
Crude Distillation
Vacuum Distillation
Naphtha Hydrotreating
Kerosene Hydrotreating
Diesel Hydrotreating
Vacuum Gas Oil Hydrotreating
Fluid Catalytic Cracking
Hydrocracking
Hydrogen
Platformer
Isomerization
Alkylation (per barrel of alkylate)
Coking
Sulfur
Tankage and Interconnecting Piping
Crude Berth
Product Pier $MM per berth
SUBTOTAL
Other OSBL 35% of Process Units
TOTAL CAPITAL COST
Per-Unit Investment
2.5
3
2.5
3
3.5
4.5
8
8
2500
9
6
15
7
500
50
100
35
Unit of Measure AmountUnit of Measure
Total Investment
(x$1000 day/bbl feed)250,000
Bbl/day
$625,000,000
(x$1000 day/bbl feed) 85,925
Bbl/day
$257,775,000
(x$1000 day/bbl feed) 81,375
Bbl/day
$203,437,500
(x$1000 day/bbl feed) 37,580
Bbl/day
$112,740,000
(x$1000 day/bbl feed) 43,288
Bbl/day
$151,508,944
(x$1000 day/bbl feed) 1,433
Bbl/day
$6,448,500
(x$1000 day/bbl feed) 5,255
Bbl/day
$42,036,366
(x$1000 day/bbl feed) 76,644
Bbl/day
$613,150,552
($ day/MMSCFD)
123
MM SCFD/day
$308,204
(x$1000 day/bbl feed) 86,671
Bbl/day
$780,039,684
(x$1000 day/bbl feed) 35,633
Bbl/day
$213,799,104
(x$1000 day/bbl feed) 1,152
Bbl/day
$17,281,860
(x$1000 day/bbl feed) 14,275
Bbl/day
$99,925,000
($/(metric ton per day)) 5
Metric ton/day
$2,500
###
Bbl/day
$262,500,000
($ day/bbl)
($MM)
1
$100,000,000
($MM)
1
$35,000,000
###
x1.35
###
4.4 bill actual
$1,859,112.87 PER DAY
$13,013,790.12 PER WEEK
$7.44 PER BBL
Week
Item
WTI GM
Fulma GM
Fulma lost CRUDE
1 (4/13 1st half) Bonny GM
REVENUE
CAPITAL COST PAYOFF
PROFIT/LOSS
WTI GM
Fulma lost CRUDE
2 (4/13 2nd half) REVENUE
CAPITAL COST PAYOFF
PROFIT/LOSS
WTI GM
Fulma lost CRUDE
Fulma GM
3
REVENUE
CAPITAL COST PAYOFF
PROFIT/LOSS
Fulma GM
Fulma lost CRUDE
REVENUE
4
CAPITAL COST PAYOFF
PROFIT/LOSS
Revenue ($/bbl) Cost ($/bbl)
bbl
no. of parcels
9.8
500,000
2
10.54
1,000,000
4
-1.1
500,000
2
10.18
250,000
1
9.8
-
-2
1,750,000
1,500,000
7
6
9.81
11.44
-0.5
-
250,000
1,500,000
1,500,000
1
6
6
11.44
-
-2
1,750,000
250,000
7
1
TOTAL profit/loss
4,900,000
10,540,000
-550,000
2,545,000
17,435,000
-13,013,790
4,421,210
17,150,000
-3,000,000
14,150,000
-13,013,790
1,136,210
2,452,500
-750,000
17,160,000
18,862,500
-13,013,790
5,848,710
20,020,000
-500,000
19,520,000
-13,013,790
6,506,210
