KTA19-G8 Advantage Data Sheet
Cummins Inc. Columbus, Indiana 47201
Curve Number: FR-4428
Engine Critical Parts List: CPL- 8685
Date: 8July04
Displacement: 18.9litre (1150 in3 )
Bore: 159 mm (6.25 in.)
Stroke: 159 mm (6.25 in.)
No. of Cylinders: 6
Aspiration: Turbocharged and Aftercooled
Emergency Standby Ratings for Application in Corporate Generator Sets Only
Engine Ratings:
Engine Speed
Standby Power
RPM
kWm
BHP
1500
575
771
Engine Performance Data @ 1500 RPM
OUTPUT POWER
%
kWm
BHP
FUEL CONSUMPTION
Litre / hour
140.0
kg/
kWmh
lb/
BHPh
litre/
hour
U.S. Gal/
hour
STANDBY POWER
100
575
771
0.203
0.334
137
36.3
75
431
578
0.200
0.327
101
26.7
50
288
386
0.202
0.330
68
18.0
25
144
193
0.208
0.336
35
9.3
120.0
100.0
1500 RPM
80.0
60.0
40.0
20.0
0.0
0
100
200
300
400
500
600
Gross Engine Output - kWm
CONVERSIONS:
(Litres = U.S. Gal x 3.785)
(kWm = BHP x 0.746)
(U.S. Gal = Litres x 0.2642)
(BHP = kWm x 1.34)
Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-3046 conditions of 100 kPa (29.53 in Hg)
barometric pressure [110 m (361 ft) altitude], 25 C (77 F) air inlet temperature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
See reverse side for application rating guidelines.
The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/litre (7.1 lbs/U.S. gal).
Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging alternator, fan,
optional equipment and driven components.
TECHNICAL DATA DEPT.
CERTIFIED WITHIN
CHIEF ENGINEER
KTA19-G8 Advantage Data Sheet
6BTA5.9-G3
Cummins Inc. Columbus, Indiana 47201
POWER RATING APPLICATION GUIDELINES
FOR EMERGENCY STANDBY ENGINES FOR APPLICATION IN
CORPORATE GENERATOR SETS ONLY
These guidelines have been formulated to ensure proper application of generator drive engines
in Cummins corporate generator set installations. Generator drive engines are not designed for
and shall not be used in variable speed D.C. generator set applications.
Applicable for supplying emergency power for the duration of the utility power outage. No
overload capability is available for this standby rating. Under no condition is an engine
allowed to operate in parallel with the public utility at the Emergency Standby Power rating.
This rating should be applied where reliable utility power is available. An emergency
standby rated engine should be sized for a maximum of an 70% typical load factor and 200
hours of operation per year. This includes a maximum of 1 hour in a 12 hour period at the
Emergency Standby Power rating. Emergency Standby rating should never be applied
except in true emergency power outages. Negotiated power outages contracted with a utility company are not considered an emergency.
Operation At Elevated Temperature And Altitude:
For sustained operation above these conditions, derate by an additional 4.9% per 300 m (1000 ft), and 9.7% per 10 C (18 F)
Standby Power
3 5 .0
Ambient Temp. ( C / F )
Derate (% of Rated Power)
3 0 .0
/
55
2 5 .0
/
50
2 0 .0
1 5 .0
1
13
12
4
10
/
40
1 0 .0
/
25
5 .0
77
0 .0
0 .0
5 0 0 .0
1 0 0 0 .0
Altitu d e ( m e t e r s )
1 5 0 0 .0
2 0 0 0 .0
KTA19-G8 Advantage Data Sheet
Cummins Inc. Columbus, Indiana 47201
Cummins Inc.
Engine data Sheet
DATA SHEET: DS-4428
ENGINE MODEL : KTA19-G8
CONFIGURATION NUMBER: D193091DX02
INSTALLATION DIAGRAM
Fan to Flywheel: 3626008
Date: 8July04
PERFORMANCE CURVE:FR-4428
CPL NUMBER
Engine Critical Parts List:New
GENERAL ENGINE DATA
Type................................................................................................................................................................
Aspiration........................................................................................................................................................
Bore x Stroke............................................................................................................... in x in (mm x mm)
Displacement .............................................................................................................................. in3 (litre)
Compression Ratio ........................................................................................................................................
Dry Weight
Fan to Flywheel Engine .........................................................................................................
Heat Exchanger Cooled Engine............................................................................................
Wet Weight
Fan to Flywheel Engine .........................................................................................................
Heat Exchanger Cooled Engine............................................................................................
4-Cycle; In-line; 6-Cylinder Diesel
Turbocharged and Aftercooled
6.25 x 6.25 (159 x 159))
1150 (18.9)
13.9 : 1
lb (kg)
lb (kg)
4085
4572
(1855)
(2076)
lb (kg)
lb (kg)
4245
4808
(1927)
(2183)
Moment of Inertia of Rotating Components
with FW4001 Flywheel ............................................................................................ lbm ft2 (kg m2)
with FW 4006 Flywheel............................................................................................ lbm ft2 (kg m2)
Center of Gravity from Rear Face of Flywheel Housing........................................................... in (mm)
Center of Gravity Above Crankshaft Centerline........................................................................ in (mm)
Maximum Static Loading at Rear Main Bearing ......................................................................... lb (kg)
170
199
28.4
9.0
2000
(7.2)
(8.4)
(721)
(229)
(908)
1000
(1356)
(76)
25
10
15
(635)
(254)
(381)
8.0
17.5
(30)
(66)
10
8
60
180 - 200
10
220 / 212
54
50
(69)
(55)
(18.3)
(82 - 93)
(69)
(104 / 100)
(204)
(345)
20
50 - 70
250
10 - 8.5
13.2
(138)
(345 - 483)
(121)
(38 - 32)
(50)
ENGINE MOUNTING
Maximum Bending Moment at Rear Face of Block.......................................................... lb ft (N m)
EXHAUST SYSTEM
Maximum Back Pressure ............................................................................................... in Hg (mm Hg)
AIR INDUCTION SYSTEM
Maximum Intake Air Restriction
with Dirty Filter Element.......................................................................................... in H2O (mm H2O)
with Normal Duty Air Cleaner and Clean Filter Element...................................... in H2O (mm H2O)
with Heavy Duty Air Cleaner and Clean Filter Element ....................................... in H2O (mm H2O)
COOLING SYSTEM
Coolant Capacity Engine Only.................................................................................... US gal (litre)
with HX 4073 Heat Exchanger ..................................................... US gal (litre)
Maximum Coolant Friction Head External to Engine
1800 rpm................................. psi (kPa)
1500 rpm................................. psi (kPa)
Maximum Static Head of Coolant Above Engine Crank Centerline ............................................ ft (m)
Standard Thermostat (Modulating) Range................................................................................. F (C)
Minimum Pressure Cap............................................................................................................ psi (kPa)
Maximum Top Tank Temperature for Standby / Prime Power................................................. F (C)
Minimum Raw Water Flow @ 90F to HX 4073 Heat Exchanger....................... US gpm (litre / min)
Maximum Raw Water Inlet Pressure at HX 4073 Heat Exchanger....................................... psi (kPa)
LUBRICATION SYSTEM
Oil Pressure @ Idle Speed..................................................................................................... psi (kPa)
@ Governed Speed.......................................................................................... psi (kPa)
Maximum Oil Temperature ......................................................................................................... F (C)
Oil Capacity with OP 4019 Oil Pan : High - Low............................................................... US gal (litre)
Total System Capacity (Including Bypass Filter) .............................................................. US gal (litre)
Emergency Standby Ratings for Application in Corporate Generator Sets Only
KTA19-G8 Advantage Data Sheet
Cummins Inc. Columbus, Indiana 47201
FUEL SYSTEM
Type Injection System ......................................................................................................................................................................
Maximum Restriction at PT Fuel Injection Pump - with Clean Fuel Filter ........................................................ in Hg (mm Hg)
- with Dirty Fuel Filter ............................................................ ---- in Hg (mm Hg)
Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head)............. in Hg (mm Hg)
Maximum Fuel Flow to Injection Pump ......................................................................................................... US gph (litre / hr)
Direct Injection Cummins PT
4.0
(102)
8.0
(203)
6.5
(165)
58
(220)
ELECTRICAL SYSTEM
Cranking Motor (Heavy Duty, Positive Engagement)......................................................................................................... volt
Battery Charging System, Negative Ground................................................................................................................ ampere
Maximum Allowable Resistance of Cranking Circuit........................................................................................................ ohm
Minimum Recommended Battery Capacity - Cold Soak @ 50 F (10 C) and Above ............................................ 0F CCA
- Cold Soak @ 32 F to 50 F (0 C to 10 C)................................................----0 F CCA
........................................................... - Cold Soak @ 0 F to 32 F (-18 C to 0 C).................................................-----0 f CCA
24
40
0.002
600
640
900
COLD START CAPABILITY
Minimum Ambient Temperature for Aided (with Coolant Heater) Cold Start within 10 seconds................................ F (C)
Minimum Ambient Temperature for Unaided Cold Start............................................................................................... F (C)
50
32
(10)
(0)
PERFORMANCE DATA
All data is based on:
Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust
silencer; not included are battery charging alternator, fan, and optional driven components.
Engine operating with fuel corresponding to grade No. 2-D per ASTM D975.
ISO 3046, Part 1, Standard Reference Conditions of:
Barometric Pressure : 100 kPa (29.53 in Hg)
Air Temperature
: 25 C (77 F)
Altitude
: 110 m (361 ft)
Relative Humidity : 30%
Steady State Stability Band at Any Constant Load ............................................................................................................. %
+/- 0.50
STANDBY
60 hz
Governed Engine Speed............................................................. rpm
Engine Idle Speed....................................................................... rpm
Gross Engine Power Output .......................................... BHP (kWm)
Brake Mean Effective Pressure .......................................... psi (kPa)
Piston Speed................................................................ ft / min (m / s)
Friction Horsepower.......................................................... HP (kWm)
Engine Water Flow at Stated Friction Head External to Engine:
1 psi Friction Head........................................... US gpm (litre / s)
Maximum Friction Head.................................. US gpm (litre / s)
50 hz
1500
675 - 775
771
(575)
354 (2441)
1562
(7.9)
60
(45)
Not Available for
162
60 Hz
145
(10.2)
(9.1)
Engine Data with Dry Type Exhaust Manifold
Intake Air Flow................................................................. cfm (litre / s)
Exhaust Gas Temperature..................................................... F (C)
Exhaust Gas Flow........................................................... cfm (litre / s)
Air to Fuel Ratio...................................................................... air : fuel
Radiated Heat to Ambient ..................................... BTU / min (kWm)
Heat Rejection to Coolant....................................... BTU / min (kWm)
Heat Rejection to Exhaust...................................... BTU / min (kWm)
1410
(665)
1020
(549)
3790 (1789)
23.5 : 1
3140
(56)
17835
(313)
24550
(431)
N.A. - Data is Not Available
N/A - Not Applicable to this Engine
TBD - To Be Determined
Cummins Inc.
Emergency Standby Ratings
for Application in Corporate
Generator Sets Only
Columbus, Indiana 47202-3005
ENGINE MODEL :
DATA SHEET :
DATE :
CURVE NO. :
KTA19-G8
DS-4428
8July04
FR-4428
