PURELAB Prima 7/15/20 Operator Manual

INSTRUCTION MANUAL

[Link]

Fisher Bioblock Scientific

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ator Manual

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TABLE OF CONTENTS
1.

INTRODUCTION.........................................1
Product Range......................................................1
1.2 Use of this Manual.......................................1
1.3 Customer Support........................................1

2.

HEALTH AND SAFETY NOTES......................2

2.1 Electricity.....................................................2
2.2 Pressure.......................................................2
2.3 Sanitization Chemicals.................................2
2.4 Control of Substances Hazardous to Health (COSHH) 2

3.

PRODUCT AND PROCESS DESCRIPTION.......3

3.1 Product Description......................................3
3.2 Process Description......................................4
3.3 Technical Specifications...............................6

4.

CONTROLS..............................................10

5.

INSTALLATION INSTRUCTIONS..................11
5.1 Unpacking the PURELAB Prima...................11
5.2 Positioning the PURELAB Prima..................11
Connecting up the PURELAB Prima.....................13
5.4 Initial Controller Set-Up.............................15
5.5 Initial Start Up............................................17

OPERATION.....................................................18
6.1 Alarm Conditions.......................................18
7.

MAINTENANCE........................................19
7.1 Replacing the LC140 Pre-treatment Cartridge

20

7.2 Cleaning the Inlet Strainer.........................21

7.3 Replacement of LC143 Reverse Osmosis Cartridge(s) 21
8.

SANITIZATION PROCEDURES....................22
8.1 CT1 Sanitization Tablet - Safety Information23

9.

TROUBLE SHOOTING...............................24

10.

CONSUMABLES AND ACCESSORIES...........25

11.

KEY TO CONTROL PANEL..........................26

11.1 Icons..........................................................26
11.2 Alarm Conditions.......................................26
11.3 Replacement Timers..................................26
11.4 Quality and Standby Alarms......................27

12.

WARRANTY/CONDITIONS OF SALE............28

13.

USEFUL ADDRESSES................................30

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1.

INTRODUCTION
1.1

Product Range

This operator manual has been prepared for the PURELAB

Prima product models:
PURELAB Prima 7
PURELAB Prima 7 BP (with boost pump)
PURELAB Prima 15
PURELAB Prima 15 BP (with boost pump)
PURELAB Prima 20
PURELAB Prima 20 BP (with boost pump)

1.2
PURELAB Prima

Use of this Manual

This manual
contains full details on installation,
commissioning and operation of the PURELAB Prima unit. If
this unit is used contrary to the instructions in this
handbook, then the safety of the user may be compromised.

1.3

Customer Support

Service support and consumable items are available from

your local supplier or distributor. Refer to customer service
contact details shown at the end of this publication.

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HEALTH AND SAFETY NOTES

PURELAB Prima products have been designed to be safe,
however, it is important that personnel working on these
units understand any potential dangers.
All safety
information detailed in this handbook is highlighted as
WARNING and CAUTION instructions. These are used as
follows:

Mains Power Supply

2.1

WARNING!

WARNINGS ARE
GIVEN
WHERE
FAILING
TO
OBSERVE
THE
INSTRUCTION COULD RESULT IN
INJURY OR DEATH TO PERSONS.

CAUTION!

Cautions are given where failure to

observe the instruction could result
in damage to the equipment,
associated
equipment
and
processes.

Electricity

It is essential that the electrical supply to the PURELAB

Prima is isolated before any items are changed or
maintenance work performed.
The ON/OFF switch is located at the left-hand side of the unit.
The mains power lead is located just behind the ON /OFF
switch.
WARNING!
THIS
APPLIANCE
MUST
BE
EARTHED.

2.2

Pressure

The main water supply pressure should be isolated and

residual pressure released prior to removal of any cartridges
or carrying out work on the unit.
Switching off the electrical supply will isolate the source of
pressure, but pressure trapped within the unit should be
released.

2.3

Sanitization Chemicals

During the sanitization cycle a CT1 sanitization tablet is used

and relevant safety information is included in this handbook.
A safety data sheet conforming to COSHH regulations is also
provided with the tablets and should be read before the
tablet is used.

2.4
Control of Substances Hazardous to Health
(COSHH)
Material safety data sheets covering the various replaceable
cartridges are available upon request. Contact your local
supplier or distributor.

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3.

PRODUCT AND PROCESS

DESCRIPTION
3.1

Product Description

The PURELAB Prima water purification unit has been

specifically designed to provide a supply of purified
'primary' grade water for laboratory, medical and
industrial applications.
The PURELAB Prima can be bench or wall mounted with an
optional wall mounting kit. A range of accessories are
available to complement the unit (see Section 10.
Consumables and Accessories, for detail ).

PURELAB Prima

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3.2

Process Description

The PURELAB Prima process links two purification

technologies, reverse osmosis, adsorption and also
incorporates an optional RO feed water boost pump.
The unit is designed to operate from a good quality potable
water supply, at 15C and produces 7, 15 or 20 liters per
hour of purified reverse osmosis grade water which is
delivered to a treated water reservoir.
A graphics screen displays the system status and provides
control by means of three function buttons.
The water is processed and treated by the PURELAB Prima
unit as follows:
Potable water enters through a strainer and inlet
solenoid valve at either regulated mains water
pressure, or is pumped by means of a feed water
pump (optional), and passes through the pretreatment cartridge. The pre-treatment cartridge has
been designed to protect the reverse osmosis
cartridges from particulate/colloidal matter and
excessive free chlorine, which may be present in the
incoming feedwater.
The water then passes the sanitization port and
through one, two or three reverse osmosis
cartridges, set up in series, which split the flow into
permeate and concentrate streams. The permeate
water is further purified whilst the waste concentrate
stream is passed to drain.
The permeate water is passed through a

Water quality sensor, which measures

the conductivity of the water, and a

Temperature sensor which provides

accurate temperature measurement.
Finally, the purified water is delivered to a treated
water reservoir.
To ensure that the quality of the purified outlet water
from the unit is maintained at its highest level, the
unit has an in-built automated auto-rinse cycle. The
auto-rinse cycle is performed every time the process
is initiated and consists of a 1 minute high flow rinse
to drain across the reverse osmosis cartridges.

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Reservoir

Dispense
Tap

Process Flow - PURELAB Prima

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3.3

Technical Specifications

The Technical Specifications for the PURELAB Prima are as

follows:

Feedwater
PURELAB Prima 7

PURELAB Prima 15

PURELAB Prima 20

Feedwater
Source Quality

Potable mains water

supply

Potable mains water

supply

Potable mains water

supply

Fouling Index-maximum

10

10

10

Total Dissolved Solids-maximum

1400S/cm

1400S/cm

1400S/cm

Free Chlorine-maximum

0.5ppm

0.5ppm

0.5ppm

Heavy Metals - maximum

0.05ppm

0.05ppm

0.05ppm

Silica - maximum

30ppm

30ppm

30ppm

TEMPERATURE

1 - 35C

1 - 35C

1 - 35C

FLOWRATE (maximum requirement)

145 l/hr

150 l/hr

155 l/hr

Drain requirements (gravity fall with air

gap). Maximum during service

70 l/hr

70 l/hr

80 l/hr

Maximum - without internal boost pump

6.0 bar (90psi)

6.0 bar (90psi)

6.0 bar (90psi)

Minimum - without internal boost pump

4.0 bar (60psi)

4.0 bar (60psi)

4.0 bar (60psi)

Maximum - with internal boost pump

2.0 bar (30psi)

2.0 bar (30psi)

2.0 bar (30psi)

Minimum - with internal boost pump

Flooded Suction

Flooded Suction

Flooded Suction

Feedwater Pressure

Dimensions
Height

460 mm (18.1")

460 mm (18.1")

460 mm (18.1")

Width

410 mm (16.2")

410 mm (16.2")

410 mm (16.2")

Depth

270 mm (10.6")

270 mm (10.6")

270 mm (10.6")

With internal boost pump

13.5kg (30lb)

14.5kg (32lb)

15.0kg (33lb)

Without internal boost pump

11.5kg (25lb)

12.5kg (28lb)

13.0kg (29lb)

Weight

Connections
Inlet-quick connect

8mm (5/16") OD

8mm (5/16") OD

8mm (5/16") OD

Outlet-quick connect

8mm (5/16") OD

8mm (5/16") OD

8mm (5/16") OD

Drain RO-quick connect

8mm (5/16") OD

8mm (5/16") OD

8mm (5/16") OD

Positioning

Wall, bench or under

bench mounted.

Wall, bench or under

bench mounted.

Wall, bench or under

bench mounted.

Environment

Clean dry indoor. Temp

5-40C.

Clean dry indoor. Temp

5-40C.

Clean dry indoor. Temp 540C.

Humidity max 80%

non-condensing.

Humidity max 80%

non-condensing.

Humidity max 80% noncondensing.

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Electrical Requirements
Mains input

100-240V ac, 50-60Hz all models

System voltage

24 V dc

Power consumption with boost pump

28 VA

Power consumption without boost

pump

52 VA

Fuses

2 xT3.15 Amp

Reservoir level connection

Jack Plug 3.5 mm

Noise level

<45 dBA

User Interface
Display

Continuous graphical and numerical reservoir level display.

Graphical flow schematic on screen with mimic display.
Intuitive Icons

Adjustable settings

Indicators

Alarms-Audiovisual

Outputs

Auto restart after power failure

Selectable

Audible alarm

Selectable

Water purity

Alarm setpoints

Reverse osmosis permeate

water

conductivity

Temperature

Degrees centigrade

Reservoir

% Full

Pre-treatment cartridge

Maximum remaining life indicator

Purified water purity

Outside set point alarm

Reservoir

Low level

Reservoir

Level control disconnect alarm

Pre-treatment cartridge

Change reminder

RS232 Printer connection

RS232 Remote display connection
Volt free contact-internal

Safety Features
Power fail safe
Boost pump protection from particulates
Low operating voltage 24V
Audio visual alarms
Adjustable alarm settings

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Special Features
Low Noise Levels minimum intrusion
Flow rate upgradable
Optional internal boost pump for low pressure feed waters
Optional printer kit for record of operating parameters
Optional remote display

Technologies
Purification Methods

Adsorption
Reverse Osmosis

Purified Water Specification

PURELAB Prima 7

PURELAB Prima 15

PURELAB Prima 20

*Make Up Rate

7.5 l/hr

15 l/hr

20 l/hr

*Daily Output(nominal
max)

180 l/24 hour day

360 l/24 hour day

480 l/24 hour day

Output reverse pressure

(max)

0.1 bar (1psi)

0.1 bar (1psi)

0.1 bar (1psi)

Purity:
Inorganic-minimum

>90% rejection

Inorganic-Typical

up to 98% rejection

Organics (MW>100
Dalton)

>99% rejection

Total Organic
Carbon(TOC) typical

<0.1 ppm

**Bacteria

<5CFU/ml

Particles

>99% rejection

Standard conditions are 4 bar inlet pressure, <0.1 bar

back pressure at 15 degrees centigrade, fed with
potable water and a clean pre-treatment cartridge.
Refer to flow tables outside these conditions.
**
Subject to correct operating and maintenance
procedures.
As part of our policy of continual improvement we reserve
the right to alter the specifications given in this document.

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PURELAB Prima Reverse Osmosis Capacity Charts

Graph 1 - Nominal Flowrate vs Inlet Pressure for

PURELAB Prima 7

Graph 2 - Nominal Flowrate vs Inlet Pressure for

PURELAB Prima 15

Graph 3 - Nominal Flowrate vs Inlet Pressure for

PURELAB Prima 20
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CONTROLS
The PURELAB Prima operates with a tactile membrane touch
pad control panel which has a graphics display window and
three program function control buttons.
Details of how to use the controls will be given in the
appropriate sections.
Control
Button
PROCESS

Control Panel

Function
Turns the process ON/OFF.

The PURELAB Prima control panel has a range of control

icons as follows:

BUTTON

ICON

LEFT

DESCRIPTION
Menu
Scroll

RIGHT

Reset
Mute Alarm
Accept
Printer

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5.

INSTALLATION INSTRUCTIONS
5.1

Unpacking the PURELAB Prima

The following items should be supplied with your PURELAB

Prima:
1. PURELAB Prima unit.
2. Installation kit (LA513 or LA506)
3. Operator manual
4. Mains Lead

5.2

Positioning the PURELAB Prima

Before commencing with installation and operation of the

PURELAB Prima unit, please read and observe the following
points.
Environment
The unit should be installed on a flat, level surface, in
a clean, dry environment. The unit can also be wall
mounted against a vertical wall capable of
supporting the weight (for this we recommend the
use of the wall mounting kit Part No LA 610).

CAUTION!

Note:

If unit is to be wall mounted, ensure it

is mounted on a substantial brick or
concrete
solid
wall
capable
of
supporting the operating weight of
the system. If mounting the unit on
the wall, use the wall mounting kit
and follow the instructions included in
the kit.
Refer to
weights.

specifications

for

unit

The unit is designed to operate safely under the following

conditions:

Indoor Use

Altitude up to 2000 m

Temperature Range 5-40C

Maximum Relative Humidity 80% @

31C decreasing linearly to 50% @ 40C, noncondensating

Unit Rear Mounting Points

The unit is in Installation Category II, Pollution Degree 2, as

per
IEC1010-1.

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Electrical
The units can be connected universally to any
electrical supply in the range of 100 - 240 V and 50 60 Hz. The mains lead is supplied with a molded
plug on one end and a molded connector to the unit
on the other. The unit should be connected to an
earth.
Drain

Electrical Connections

A semi rigid flexible connection to a sink or suitable

drain capable of handling at least 1.5 l/min is
required. The drain point should have a gravity fall
below the level of the unit and any connections
direct to drain should have an air-break device fitted.
Feed Water
The feed water should be of good quality and comply
with specifications provided. This should enter the
unit via an 8 mm (5/16") OD semi rigid tube, and
should be in the temperature range 1 to 35C.
CAUTION! Operating
with
feed
water
temperatures outside the range from
1 to 35C will cause damage to the
PURELAB Prima unit.
For pressurized feeds, the minimum direct inlet
pressure is 4.0 bar (60 psi) and maximum inlet
pressure is 6 bar (90 psi).
Higher feedwater
pressures must be reduced using a pressure
regulator valve (Part No. LA 512).
Reservoir feeds to the PURELAB Prima unit should be
positioned at the same height, or above the unit, to
provide a positive flooded inlet pressure.

Feed Water Strainer

PURELAB Prima Unit Installed with Storage Reservoir

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5.3

Connecting up the PURELAB Prima

Once the PURELAB Prima unit has been positioned either on

a wall or on a bench, it should be connected as follows:
Mains water inlet tube
Drain
Outlet to reservoir
Step 1 Fitting Tubes
1. PUSH in collet on connector.
2. PULL out transit plug.
Outlet and Drain Connections

3. CUT a clean square end on a 8 mm OD semi

rigid drain tube.
4. PUSH tube into connector.
CAUTION! Do not restrict drain line.

CAUTION! If the water supply is at a pressure

greater than 6 bar (90 psi) fit a
pressure regulator (LA 512).

Feed Water Inlet Connection

Fitting tubes

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Step 2 - Connect Electrical Supply

1. PLUG mains lead into the socket on the left hand
side of the PURELAB Prima unit.
2. PLUG mains lead into mains socket.

Electrical Connections

Step 3 - Connect High/Low Level Switch to

Reservoir
1. INSERT jack plugs into the level control socket
located at rear of unit and reservoir.

Reservoir Level Connections

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5.4

Initial Controller Set-Up

The PURELAB Prima control panel is fitted with three control

buttons. These are:1. The PROCESS button, which
purification process ON and OFF.

switches

the

2. Two software controlled touch pad buttons which

are used to control set-up and process control
functions.
When the PURELAB Prima unit is started for the first time
after installation the following steps should be carried out to
set up system preferences:Step 1 - Setting Up Menu Options
SWITCH the mains power on to initialize the
controller hardware set-up sequence.
Note: Always allow the initialization process
to complete. This is indicated by the
appearance of the MENU icon on the
control screen.
PRESS the MENU button to go to the next screen to
activate the set up menu sequence.

Start Up Screens

A series of set-up screens will now be displayed.

Various control icons are used to allow you to step
through the set-up instruction process. These icons
include:

A scroll icon indicated by an arrow

An accept button indicated by a tick

A selection icon indicated by a

Step 2 - Auto/Manual Restart

This allows the selection of the AUTO/MANUAL
restart option. If auto restart is selected the unit will
automatically restart after a power failure.
In
manual mode the unit will remain in standby. Select
the option required using the
button and accept
with the button.

Auto/Manual Restart

Step 3 - Audible Alarm Enabled/Disabled

This display provides the option of either enabling
the audible alarm, causing it to sound, or disabling
the audible alarm causing it to remain muted, whilst
it flashes the alarm icon. Select the option required
using the
button and accept with the button.

Audible Alarm
Enable/Disable

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Step 4 - Purity Alarm Setting

The following water purity alarm choices will be
displayed.
100 S/cm

50 S/cm
20 S/cm
Select the alarm setting required using the
and accept with the button.

button

Note: To reset any of the setup parameters,

restart from the set up MENU and
follow instructions from Step 1.
Setting Up Display and Replacement Timers
Turn the unit off at the power inlet module. To enter
the replacement timer set up, press the left hand
touch pad button and at the same time turn the
power on.
A graphic of the pre-treatment cartridge and clock
graphics are displayed with hourly timer status.
CAUTION! Before re-setting any of the cartridge
timers, ensure that the appropriate
new cartridges have been installed
and securely located correctly in the
PURELAB Prima
Step 1 - Pre-treatment Cartridge Replacement
Timer
Setting this screen will cause the pre-treatment
cartridge timer to reset to the preset value of 4380
hours (6 months).
Press to jump to the next consumable or
to
initiate reset.
Press to reset timer or press
to abort reset.
Press to jump to the next consumable.

Pre-treatment Cartridge Timer

Step 2 - Accessing the Process On Display Screens
The normal process screen will display newly
installed SETUP preferences showing the following
process information:
Output water purity

Water temperature

Process mimic

Reservoir level

Scroll

Process On

and Print

icons

You can scroll through the following display screens :

Pre-treatment
remaining).

cartridge

replacement

(hours

Step 3 - Report Printing (Only if connected to LA

618)
To print a report press the
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Autorinse

icon.

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5.5

Initial Start Up
1. The PURELAB Prima should be installed correctly
as described in Section 5.
2. Turn on the feedwater supply to the unit and
adjust the inlet pressure. The PURELAB Prima
will operate on a feedwater pressure between
4.0 bar (60psi) and 6.0 bar (90 psi). Where
feedwater pressures are inadequate an internal
optional boost pump should be fitted.
3. Check all hose connections are water-tight and
that there are no leaks.
4. The PURELAB Prima units are supplied
containing traces of bacteriostatic solution
which have to be rinsed out from the pipework
and fittings. The solution is rinsed through both
the 'DRAIN' and 'OUTLET' tubes, which therefore
initially both need to be directed to a drain or
sink.
5. DISCONNECT the outlet tube at the reservoir
inlet and direct to a drain or sink.
6. Turn on the electrical supply to the unit and
switch the mains switch at the power inlet
module on the left-hand side of the unit to the
ON position.
7. Having checked that the water supply has been
turned on, press the PROCESS button and the
unit will start.
8. Leave the unit running for 2 hours to drain.
During this period, the bacteriostatic solution
will be rinsed from the unit. For critical
applications the unit should be left to rinse
overnight.
9. After 2 hours, press the PROCESS button to stop
the unit. The outlet tubing can now be
reconnected to the reservoir.
10. The unit has now been rinsed and is ready for
use.
11. Press the PROCESS button
purification process will start.

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and

the

water

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6.

OPERATION
The PURELAB Prima will run automatically and will signal
alarm conditions to ensure prompt efficient system
management and corrective action.

6.1

Alarm Conditions
Alarms will signal at the following conditions:

Normal Process Screens

Replace Pre-treatment Cartridge

The pre-treatment cartridge replacement alarm is
signalled by an audible alarm and flashing icon at
the default setting of 4380 hrs (6 months) of use.
Press the
button to mute the audible alarm.
Follow the instructions to replace the pre-treatment
cartridge (See Section 7.1).

Alarm Conditions

Water Purity Alarm

This alarm will signal if the water purity deviates
from the preset parameters and will cause the water
purity to flash, until water purity improves to within
acceptable purity limits.
If water purity stays
outside acceptable instructions contact your local
supplier or distributor.

Water Purity Alarm / Standby

Reservoir Level
Disconnect Alarm

Reservoir Level Disconnect Fault Alarm

The reservoir level disconnect fault alarm condition
will signal with an audible alarm and flashing icon.
PRESS the
button to mute the alarm. This alarm
condition will cause the process to turn off. Connect
the reservoir level and press the process key to clear
the alarm.

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7.

MAINTENANCE
Any maintenance work not detailed in this handbook should
be carried out by an approved supplier or distributor. If
further information is required on any aspect of maintenance
please contact Customer Service.
Identification of Consumable
LC140

Pre-treatment cartridge

The cartridge is accessible after opening the front door.

To protect the inlet solenoid valve, RO boost pump (when
fitted) the unit incorporates one strainer.
WARNING! ALWAYS CHECK THAT THE MAINS
ELECTRICAL
POWER
AND
FEED
WATER SUPPLIES ARE SWITCHED OFF
BEFORE ATTEMPTING TO CHANGE THE
PURELAB PRIMA CARTRIDGE.

PURELAB Prima
Replacement Cartridge

Frequency of Consumable Replacement

The following frequency of consumable replacement is
recommended as a guide assuming typical usage.*
Pre-treatment -

LC140 max 6 months

Reverse Osmosis -

Page 20

LC143
every 2 - 3
years (not an operator
replacement item)**

These frequencies are only estimates and

replacement will depend on the application
and feed water quality.

**

Standard conditions are 4 bar (60psi) inlet

pressure at 15 C, potable water with clean
pre-filter.

CAUTION! Ensure
that
the
display
and
replacement timer settings are reset
after replacing consumables. (Refer to
section 5.4)

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7.1
Replacing the LC140 Pre-treatment
Cartridge
The pre-treatment cartridge should
indicated by the change reminder.

be replaced

when

Step 1 - Switch Unit Of

1. SWITCH the PURELAB Prima off at the power
switch at the top left hand side of the unit.
2. ENSURE pressure has dissipated from the unit
by waiting a few minutes after switching off the
power.
Step 2 - Remove Pre-treatment Cartridge
1. OPEN front door.
2. IDENTIFY the pre-treatment cartridge. (LC140).
3. REMOVE the reducing fitting from the elbow at
the bottom of the cartridge, by pushing back the
retaining collet on the push fit connector and
withdrawing the reducer.
4. REMOVE the reducing fitting from the top of the
cartridge.
5. REMOVE exhausted cartridge from retaining
clips and discard.
Note: The consumable is non-hazardous.
Dispose
of
as
ordinary
waste,
observing all local and national
regulations.

Location of Pre-treatment
Cartridge

Step 3 - Replacing the Pre-treatment Cartridge

1. UNPACK new cartridge and remove the two
protective transit plugs sealing the inlet and
outlet connection.
2. SECURE the new cartridge into its retaining clips
ensuring the cartridge is the correct way up.
3. REFIT the reducing fitting from the elbow at the
bottom of the cartridge by pushing the reducer
into the elbow connector until locked and held
by the retaining collet.
4. REFIT the outlet tubing to the top of the
cartridge.
5. RESET pre-treatment cartridge timer. (See
Section 5.4 Setting Up Display
Replacement Timers).

and

6. PRESS the PROCESS button to start the unit.

7. CHECK the unit for leaks and close front door.

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7.2

Cleaning the Inlet Strainer

The Inlet Strainer should be checked and cleaned every six

months to ensure that the strainer does not become
clogged.
Step 1 - Remove the Inlet Strainer
1. SWITCH OFF electrical supply.
2.

OPEN front door.

3.

ISOLATE inlet water supply.

4.

REMOVE the pre-treatment cartridge from its

clips and set aside to gain access to the inlet
strainer.

5.

DEPRESS collars on both sides of strainer and

disconnect tubing.

6.

REMOVE the inlet strainer from its position.

Step 2 - Dismantle the Inlet Strainer

1. HOLD inlet strainer over a sink or receptacle.
2.

UNSCREW inlet strainer.

3.

REMOVE mesh filter.

4.

CHECK mesh filter for signs of wear or

damage, replace or clean as necessary.

Step 3 - Reassemble the Inlet Strainer

1. INSERT mesh filter into strainer, ENSURE it is
facing the correct direction (see diagram).
2.
Inlet Strainer

SCREW up the inlet strainer.

Step 4 - Replace the Inlet Strainer

1. REPOSITION the inlet strainer.

7.3

2.

REFIT tubes to inlet strainer, ENSURE it is

facing the correct direction.

3.

REPOSITION the pre-treatment cartridge into

its support clips.

4.

RE-ESTABLISH inlet water supply

5.

TURN on power.

Replacement of LC143 Reverse Osmosis

Cartridge(s)

The reverse osmosis cartridge should be replaced if the

permeate water purity or flowrate is not adequate and does
not meet predicted or previous performance.
For information regarding the replacement of the LC143
reverse osmosis cartridge contact Customer Service.
WARNING!
ALL NEW RO CARTRIDGES ARE
FILLED
WITH
A
BACTERIOSTATIC
SOLUTION
TO
PREVENT
BACTERIAL
CONTAMINATION DURING STORAGE. THE
RO
CARTRIDGES
WILL
THEREFORE
REQUIRE RINSING PRIOR TO USE.

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8.

SANITIZATION PROCEDURES
The PURELAB Prima unit has a sanitization port which allows
the sanitization agent to be introduced into the system in the
form of a tablet. Recommended maximum frequency of
cleaning once per month.
The unit is sanitized to destroy the bacteria within the
pipework, and the filters of the unit. Please read this entire
section to become familiar with the procedure before you
start.
Sanitization may be required in the following
circumstances:
Once a month to maintain low bacterial counts.
If the unit has not been used for a prolonged period
of time.
Step 1 - Start Sanitization Cycle
1. ENSURE reservoir is less than 70% full of treated
water.
2. PRESS the PROCESS button to stop the process.
3. TURN OFF the electrical supply.

Sanitization Port

4. RELIEVE residual pressure in the system by

waiting a few minutes after switching off the
power.
Step 2 - Insert Tablet into Sanitization Port
1. UNSCREW cap on sanitization port.
2. INSERT CT1 cleaning tablet.
3. REFIT cap on sanitization port, hand tight.
Step 3 - To Start the Sanitization Process
1. DISCONNECT outlet tube at the reservoir inlet
and re-direct to drain.
2. RESTORE the power.
3. PRESS the PROCESS button to start the process.
4. ALLOW the sanitisation cycle to continue for 30
minutes.
5. PRESS the PROCESS button to stop the process.
6. TURN electrical supply off.
Step 4 - Return to Normal Operation
1. RECONNECT the outlet tube to the reservoir.
2. TURN on power.
3. PRESS PROCESS button to return to normal
operation.
4. CHECK the system for leaks.

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8.1

CT1 Sanitization Tablet - Safety Information

General Description: White solid tablet, which rapidly

dissolves
in
water,
used
for
sanitization applications.
Hazard Assessment:

Contains sodium dichloroisocyanurate

dehydrate, and is therefore toxic by
inhalation, injestion and skin contact.

Properties:

Soluble in
combustible.

water,

pH

6,

Non-

Handling Precautions: Keep container tightly closed in a dry

place. Wear protective clothing when
handling.
Spillages:

If tablets are dry and uncontaminated

collect up and place in heavy duty
plastic bag. Do not return to original
container. Wash away any residues
with copious amounts of water.

Toxicity:

Serious risk of poisoning by inhalation

or injestion. Irritating to skin, eyes
and respiratory system.

First Aid:

Eyes - thoroughly wash out with clean

water for at least 15 minutes. Seek
medical advice.
Inhalation - remove from exposure,
rest and expose to fresh air. In severe
cases, obtain medical attention and
treat for acute chlorine poisoning.
Skin - drench the skin with plenty of
water. Remove contaminated clothing
and wash before reuse.
In severe
cases, obtain medical advice.
Mouth - wash out the mouth
thoroughly with water and give large
quantity of milk to drink.
Obtain
medical advice.
Note: A comprehensive Data Sheet is
available on request and is supplied
with each packet of tablets.

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9.

TROUBLE SHOOTING
This section highlights the problems that can occur with the
PURELAB Prima unit and how to rectify them. The unit will
normally sound an alarm and the respective icons will flash.
The alarm sound can be silenced by pressing the mute
button. If the unit cannot be repaired using this manual
please call either your supplier or the local distributor. (See
Section 13.0 - Useful Addresses).

Problems
No display message

Action
Check mains supply and lead.
Check that the mains power is switched on.
Check fuses in power inlet module and replace if
blown.

Reservoir low level

audible alarm
sounds

Press the crossed bell button to mute alarm.

The reservoir will automatically refill.
Check process mimic is showing reservoir filling.
Check feedwater supply. Check connections to
Reservoir.

Pre-treatment
cartridge
replacement alarm

Replace pre-treatment cartridge (see Section 7.1 Replacing the LC140 pre-treatment cartridge).

Water purity alarm

Check alarm set value is correct (see Section 5.4,

Step 4 - Purity Alarms).
If problem persists beyond that expected from
normal operating conditions, then contact your
local distributor.

Reservoir level
disconnect fault
alarm

Check that the level controls are correct (see

Section 5.3 Step 2 - Connect High/Low Level
Switch to Reservoir.).
If problem persists then contact your local
distributor.

Output flow below

specification.

Check supply pressure (see Section 5.2 Positioning the PURELAB Prima Unit).
Check RO flow-rate for the unit against the graphs
shown in Section 3.3, which details treated water
output vs temperature and feedwater pressure.

Fuse Removal

Check the inlet strainer is clean (see Section 7.2 Cleaning Inlet Strainer).
Contact service technician to fit or replace booster
pump(if fitted).
Unit Noisy

Open front door and secure pipework to stop

vibration.

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10.

CONSUMABLES AND
ACCESSORIES
Consumable

Max.
Service
Life*

LC140 (Pre-treatment
cartridge)

6 months

2 years

LC143 (Reverse osmosis

cartridge module)

Typical life 2-3

years

2 years

CT1 (Sanitization tablets)

Typical usage
1 per month

2 years

LC 136** (Composite Vent

Filter)

6-months

2 years

LC123*** (Pre-treatment Filter)

6-months

2 years

Service Life is an estimate only, and

will depend on the application and
feed water quality. Care should be
taken to order the correct consumable
items.

**

Required for reservoirs (LA611, LA612,

LA613).

***

Required for optional pre-treatment

filter housing (LA518).

Accessory

Page 26

Max.
Shelf Life

Cat No

Installation kit

LA513

Installation kit (with saddle valve)

LA506

Pressure regulator valve (inlet)

LA512

Pre-treatment filter housing

LA518

Wall mounting kit (PURELAB Prima Unit)

LA610

25 liter reservoir

LA611

40 liter reservoir

LA612

75 liter reservoir

LA613

Wall mounting kit (25 & 40 Liter reservoir)

LA591

Wall mounting kit (75 Liter reservoir)

LA592

Flow upgrade kit (7-15 liter per hour)

LA607

RS232 Printer kit

LA618

RS 232 Remote display kit

LA619

Chlorine test kit

Test 30679

Docking Vessel DV35

LA620

Pre-filter (if boost pump fitted)

LA582

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11. KEY TO CONTROL PANEL

11.1

Icons
Icon

Description
Mute Alarm
Accept
Scroll
Auto Restart
Manual Restart
Set Up Menu
Cursor Option Choice
Cursor Selection Choice
Cancel
Reset
Printer

11.2

Alarm Conditions
Icon

Alarm Conditions
Replace Pre-treatment Cartridge
Reservoir Level Disconnect Fault

11.3

Replacement Timers

Replacement
Timer
Pre-treatment cartridge

Icon

Preset
4380 hours ( = 6
months)

11.4

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11.5 Quality and Standby Alarms

Screen

Description
Process on and water purity alarm

Standby and purity alarm

Standby position

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12. WARRANTY/CONDITIONS OF SALE

ELGA is a trading name of Vivendi Water Systems Ltd.
General Limited Warranty
Vivendi Water Systems Ltd warrants the products
manufactured by it against defects in materials and
workmanship when used in accordance with
applicable instructions for a period of one year from
the date of shipment for the products. VIVENDI
WATER SYSTEMS LTD MAKES NO OTHER WARRANTY,
EXPRESSED OR IMPLIED. THERE IS NO WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. The warranty provided herein and the
data, specifications and descriptions of the Vivendi
Water Systems Ltd products appearing in Vivendi
Water Systems Ltds published catalogues and
product literature may not be altered except by
express written agreement signed by an officer of
Vivendi Water Systems Ltd. Representations, oral or
written, which are inconsistent with this warranty or
such publications are not authorized and, if given,
should not be relied upon.
In the event of a breach of the foregoing warranty,
Vivendi Water Systems Ltd sole obligation shall be to
repair or replace, at its option, any product or part
thereof that proves to be defective in materials or
workmanship within the warranty period, provided
the customer notifies Vivendi Water Systems Ltd
promptly of any such defect. The exclusive remedy
provided herein shall not be deemed to have failed
of its essential purpose so long as Vivendi Water
Systems Ltd is willing and able to repair or replace
any nonconforming Vivendi Water Systems Ltd
product or part. Vivendi Water Systems Ltd shall not
be liable for consequential, incidental, special or any
other indirect damages resulting from economic loss
or property damage sustained by any customer from
the use of its products.
Water System Limited Warranty
Vivendi Water Systems Ltd warrants the water
systems manufactured by it, BUT EXCLUDING
MEMBRANES AND CARTRIDGES, against defects in
materials
and
workmanship
when
used
in
accordance with the applicable instructions and
within the operating conditions specified for the
systems for a period of one year from the earlier of:
a) the date of installation, or
b) the 120th day following the date of shipment.
VIVENDI WATER SYSTEMS LTD MAKES NO OTHER
WARRANTY, EXPRESSED OR IMPLIED. THERE IS NO
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. The warranty provided herein
and the data, specifications and descriptions of the
Vivendi Water Systems Ltd systems appearing in
Vivendi Water Systems Ltd published catalogues and
product literature may not be altered except by
express written agreement signed by an officer of
Vivendi Water Systems Ltd. Representations, oral or
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ELGA

written, which are inconsistent with this warranty or

such publications are not authorised and, if given,
should not be relied upon.
In the event of a breach of the foregoing warranty,
Vivendi Water Systems Ltd sole obligation shall be to
repair or replace, at its option, any product or part
thereof that proves to be defective in materials or
workmanship within the warranty period, provided
the customer notifies Vivendi Water Systems Ltd
promptly of any such defect. The cost of labor for
the first ninety (90) days of the above warranty
period is included in the warranty; thereafter, labor
cost shall be at the customers expense.
The
exclusive remedy provided herein shall not be
deemed to have failed of its essential purpose so
long as Vivendi Water Systems Ltd is willing and able
to repair or replace any nonconforming Vivendi Water
Systems Ltd system or component part. Vivendi
Water Systems Ltd shall not be liable for
consequential, incidental, special or any other
indirect damages resulting from economic loss or
property damage sustained by any customer from
the use of its process systems.
Products or components manufactured by companies
other than Vivendi Water Systems Ltd or its affiliates
(Non- Vivendi Water Systems Ltd products) are
covered by the warranty, if any, extended by the
Product manufacturer. Vivendi Water Systems Ltd
hereby assigns to the purchaser any such warranty;
however, Vivendi Water Systems Ltd hereby assigns
to the purchaser any such warranty; however,
VIVENDI WATER SYSTEMS LTD EXPRESSLY DISCLAIMS
ANY WARRANTY WHETHER EXPRESSED OR IMPLIED,
THAT THE NON - VIVENDI WATER SYSTEMS LTD
PRODUCTS ARE MERCHANTABLE OR FIT FOR A
PARTICULAR PURPOSE.
NOTICE
Vivendi Water Systems Ltd is constantly striving to
improve its products and services. Consequently,
the information in this document is subject to change
without notice and should not be construed as a
commitment by Vivendi Water Systems Ltd. Also,
Vivendi Water Systems Ltd assumes no responsibility
for any errors that may appear in this document.
This manual is believed to be complete and accurate
at the time of publication. In no event shall Vivendi
Water Systems Ltd be liable for incidental or
consequential damages in connection with or arising
from the use of this manual.
Vivendi Water Systems Ltd warrants its products
against defects in materials and workmanship as
described in the Warranty statement on the
preceding pages.

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13. USEFUL ADDRESSES

UK
ELGA
High Street Lane End
High Wycombe
Bucks HP14 3JH
UK
Tel: +44 (0) 1494 887 700
Fax: +44 (0) 1494 881 007

France
ELGA
Immeuble Gay Lussac
20 Avenue [Link]
92350 Le Plessis Robinson
FRANCE
Tel: +33 (1) 40.83 65 00
Fax: +33 (1) 40.83 64 50
Ireland
ELGA
127 Baldoyle Ind Estate
Baldoyle
Dublin 13
IRELAND
Tel: +353 (0) 1 832 0035
Fax: +353 (0) 1 832 0038
Benelux
ELGA
Waterbehandeling B.V.
Wattstraat 64
NL-2723 RD Zoetermeer
NETHERLANDS
Tel: +31 (0) 79 331 4100
Fax: +31 (0) 79 342 3707

Austria
ELGA
Triester Strasse 4a
A-2353 Guntramsdorf
AUSTRIA
Tel: +43 (0) 2236 506003
Fax: +43 (0) 2236 50600322

Germany
ELGA
Krugbckerstr. 7-11
Postfach 551
56235 RansbachBaumbach
GERMANY
Tel: +49 (0) 2623 891 0
Fax: +49 (0) 2623 891
220
USA
USFilter
10 Technology Drive
Lowell, MA 01851
USA
Tel: +1 978 934 9349
Fax: +1 978 453 5821
VM: +1 978 458 0600
Australia
ELGA
Unit A1, 6-8 Lyon Park
Road
North Ryde NSW, 2113
Sydney
AUSTRALIA
Tel: +61 (0) 2 8875 2800
Fax: + 61 (0) 2 8875
2700
Spain
ELGA
Poligono Industrial Santa
Ana
Electrodo 50-52
E-28529 Rivas-Vacias,
Madrid
SPAIN
Tel: +34 (0) 91 660 4000
Fax: +34 (0) 91 666 7716
Nordic Region
ELGA
Box 8214
Domnarvsgatan 29
SE-163 08 Stockholm
SWEDEN
Tel: +46 (0) 8 587 663 00
Fax: +46 (0) 8 587 663
10

Other countries
Tel: +44 (0) 1494 887 700
Fax: +44 (0) 1494 881 007
Visit our website at [Link]
E-mail us on info@[Link]
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