Four Design Knitting & Garment Project
FDPL
ON
FOUR DESIGN (PVT.) LTD.
A 100% Export Oriented Knit Garments Manufacturer.
Year of Establishment 2006.
Plot#B-359,360 BSCIC,Fatullah,Narayangonj,Tel:02-7272087,Emil:[email protected]
www.fourdesign-bd.com
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Factory Profile In Brief.
01. Factory Name
: Four Design (Pvt.) Ltd.
02. Factory Address
: Plot#B-359,360 BSCIC, Hosiery I/E Shashongaon,
Fatullah, Narayangonj.
Plot#B-434 BSCIC, Hosiery I/E Shashongaon,
Fatullah, Narayangonj.
Tel: +880-2-7672087
03. Factory Office
: Plot#B-359,360 BSCIC, Hosiery I/E Shashongaon,
Fatullah, Narayangonj.
04. Chairman
: Mr. Krishana Roy
05. Contact Persons
: Md. Ataur Rahman
Managing Director
Cell# +880 1670352560
Emil:
[email protected][email protected]06. Year of Establishment
: 2006
07. Bank
: Bangladesh Krishi Bank.
Narayangonj Corp. Branch, Narayangonj.
231 B.B. Road, Narayangonj.
Tel: +880-2-764717
Telex# 67586BKB BJ
Swift#BKBABDDHNGJ
08. Production Capacity per Day
: 10,000 Pcs.
09. Production Lead Time
: 60 or 90 Days
10. Total Manpower
: 450
11. Annual Turn Over
: USD $3.60 Million
12. Total area
13. Certification
: 24,500 sft.
: Cotton On Group, Australia-*11-09-13
Under Process-BSCI, SEDEX, OEKO-TEX.
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PROJECT PROFILE FOR KNITTING AND GARMENT PROJECT
INTRODUCTION:
The Bangladesh textile industry is one of the largest and oldest sectors industry in the
country and among the most important in the economy in terms of output, investment and
employment. The sector employs nearly 4.5 Million people is the highest employer in the
country.
MARKET:
Apparel is one of the basic necessities of human civilization along with food, water and
shelter. The Apparel Industry reflects peoples lifestyles and shows their social and
economic status. The concept of purchasing fabric & get it sewn by our traditional tailors
has receded and the current generation prefers for readymade garment and there is an
ever-growing demand for the same.
Main Customers:
Our Main Buyers Cotton On Group, Australia, SRG Apparel PLC, UK , Lumas International,
The Netherland, Whispering Smith Limited, UK, Gate S.R.O, Solvak Republic, PJSC Melon
Fashion, Russia.
PRODUCTS:
All kinds of knit product such as T-shirt1 Polo shirt, Children wear, Under wear, Night
wear, Jogging suit, Sweat shirt, Hooded Items, Jacket etc. as Buyers requirement
Social Compliance - Code of Conduct
Four Design (Pvt.) Ltd. is a responsible apparel producer and embodies, both in spirit and
practice, internationally established codes of social accountability and ethical business
practices. It recognizes and respects cultural differences and employs individuals solely on
the basis of their qualification for the job.
We identify and work with suppliers and buyers who as individuals and in the conduct of
their business abide by local laws and have ethical standards compatible to its own.
The basis of the various parameters that comprise the code of conduct are drawn from the
following:
Ethical Trading Initiative
Global Sourcing Principles of Key Customers
ILO Conventions
Local Legislation
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The following are some characteristics of our factories:
Safety features:
Protective gear for Operators.
Clearly marked aisles and exits.
Separate spot removing room with exhaust fan.
Boiler room surrounded by 10 inch thick concrete wall.
Needle-guard for every sewing machine.
Metal Hand-Gloves for Cutting Operators.
Security Features:
Barbed wire all along factory walls;
Secure warehouse for safe storage of fabric, accessories and finished goods;
Close Circuit TV for surveillance;
Well trained security personnel;
Carton and Finished Goods Storage section accessible only by authorized personnel.
Miscellaneous features:
No child labour
Time card system
Employee notice board to keep them aware of their rights and latest developments
Loud speakers to make announcements if necessary
25% of the workers are trained in Fire Fighter.
Floor mats provided to all employees with standing jobs
Training center for giving necessary education to employee
Separate clean toilets with for males and females with liquid soap and hand dryers
Lockers for all employees to safely keep their valuables
Water cooling system to provide workers a comfortable temperature to work in
About 4% of the workers are trained in how to administer First Aid.
Employee benefits:
No excess overtime
Paid Maternity leave benefit as per Govt. law
Doctors room with full-time doctor, nurse and 1 bed for patent.
Eid (religious festival for the Muslims) Bonus given during the two Eids of the year
Safe drinking water for all employees (ground water that further goes through a process
of filtration)
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PROJECT PARAMETERS:
Knitting
--- Production of 2.25 Tons grey fabric per day (Circular
Knitting)
Garment industry-Production of approximately 10,000 garments a
day(8,000Pieces of Round neck & 2000 pieces of polo T-shirt)
Knitting unit & Garment unit
Yarn
: Production & Warehouse area 24500 sft.
: Requirement would be approximately 2.5 tons per day
(based on garment unit requirement), this is to be
Our sourced.
The knitting of fabrics will be done in the proposed knitting unit.
Finishing Fabric : Approximately requirement is 2.5 tons per day, the
knitted
Grey fabric need to be sent to the respective processing
Units for processing & to be got back as finished fabric
for the consumption of garment unit.
PLANT & MACHINERY :
The Plant & machinery for the Knitting & Garment industry are as follows.
Knitting Units:
NO.
MACHINE DIA GG
OPTION
FEEDER QNTY. BRAND
01.
S/J
20
24
S/J,PK, F, TERRY
72
1 SET
02.
S/J
21
24
S/J,PK, F, TERRY
75
1 SET
03.
S/J
22
24
S/J,PK, F, TERRY
78
1 SET
04.
S/J
23
24
S/J,PK, F, TERRY
84
1 SET
05.
S/J (OD)
24
24
OPEN WIDTH
90
1 SET
06.
S/J (OD)
25
24
OPEN WIDTH
96
1 SET
JIUNN
LONG
JIUNN
LONG
JIUNN
LONG
JIUNN
LONG
JIUNN
LONG
JIUNN
LONG
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07.
S/J (OD)
26
24
OPEN WIDTH
102
1 SET
08.
S/J (OD)
27
24
OPEN WIDTH
108
1 SET
09.
S/J
28
24/20
114
1 SET
10.
S/J
32
24
FLEECE (3FEEDER)
S/J,PK, F, TERRY
S/J,PK, F, TERRY
120
1 SET
11.
12.
Compressor
Fabric
Inspection
Machine
96
1 SET
2 SET
Total
13 SET
JIUNN
LONG
JIUNN
LONG
JIUNN
LONG
JIUNN
LONG
UZU
Sewing Machineries:
SL
1.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15
16
17
18
19
20
21
Machineries
Quantity
55 set
35set
25 set
01 set
01 set
01 set
02 set
02 set
02 set
02 set
01 set
02 set
02 set
01 set
01 set
02 set
01 set
02 set
01 set
02 set
141 set
Plain M/C
Over Lock
Lock M/C
Two Needle
Flat Bed Elastic Attach
Flat Bed Cylinder M/c
Button Hole
Button Attach
Bar Tack
Picoting M/C
Zig Zag M/C
Cloth Cutting M/C
Kansia Special DFB
Flat Bed MF
Freed of the Arm
Rib Cutting
Fabric End Cutter
Snap button machine
Thread sucker
Fabric Inspection Machines
TOTAL
Brand
BROTHER
JUKI / PEGASUS
PEGUSUS /SUN STAR
JUKI
PAGASUS
PAGASUS
JUKI
JUKI
JUKI
JUKI
JUKI
KM
JUKI
JUKI
JUKI/PEGASUS
PEGASUS
JUKI
XEON
XEON
XEON
Printing Machinerires:
SL
01
02.
03.
04.
Machineries
Auto Printing Machines
Printing Table Glass System
Convener Machine
Dryer Machine
Total
Others Machineries
01. Electric Generator
02. Electric Steam Boiler
03. Steam Iron
Qty.
Country
2 Pcs
4 Pcs
1 Pcs
2 Pcs
09 pcs
Japan
Bangladesh
China
China
02 pcs
02 pcs
15pcs
China
China
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CONCLUSION:
We believe that in disciplined people, thoughts & actions. We recognize our responsibility to
influence the careers and lives through our insight, advice and solutions. We strictly adhere to code
of professional ethics with an emphasis on honesty & integrity. We ensure quality through efficient
and tailor-made systems & processes for all the functions. As a partnership, we value long-time
relationships with our clients. We invest fully in the training & development of our own people & in
technology. This distinctive culture continues to attract exceptional people to our firm & we are
resolved to continue touching pinnacle of professionalism in our work. Back to main menu Our
Values.
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